CN102577745A - Vertical roll type corn harvester cutting table - Google Patents
Vertical roll type corn harvester cutting table Download PDFInfo
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- CN102577745A CN102577745A CN2012100570932A CN201210057093A CN102577745A CN 102577745 A CN102577745 A CN 102577745A CN 2012100570932 A CN2012100570932 A CN 2012100570932A CN 201210057093 A CN201210057093 A CN 201210057093A CN 102577745 A CN102577745 A CN 102577745A
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Abstract
本发明公开了属于农业机械设计制造技术领域的一种立辊式玉米收获机割台。割台主要由摘穗辊、拉茎辊、夹持输送机构、分禾器、行距调节丝杠、切割器等部件组成。本发明主要针对国内现有的立辊式收获机械行距适应性差的技术难题,在不增加摘穗辊数量的前提下,通过在同一平面内设置两套夹持输送装置,并加装行距调节装置,即两套夹持输送装置对应一对摘穗辊,通过调节丝杠进而调整两套夹持输送装置间的夹角,提高了玉米收获的行距适应性,节约动力消耗。
The invention discloses a vertical roller corn harvester header, which belongs to the technical field of agricultural machinery design and manufacture. The header is mainly composed of ear picking roller, stem pulling roller, clamping and conveying mechanism, grain divider, row spacing adjustment screw, cutter and other components. The present invention mainly aims at the technical problem of poor line spacing adaptability of the existing domestic vertical roller harvesting machinery. On the premise of not increasing the number of ear picking rollers, two sets of clamping and conveying devices are installed in the same plane, and a line spacing adjustment device is installed. , that is, two sets of clamping and conveying devices correspond to a pair of ear picking rollers, and the angle between the two sets of clamping and conveying devices is adjusted by adjusting the lead screw, which improves the row spacing adaptability of corn harvesting and saves power consumption.
Description
技术领域 technical field
本发明属于农业机械设计制造技术领域,具体涉及一种立辊式玉米收获机割台。The invention belongs to the technical field of agricultural machinery design and manufacture, and in particular relates to a header of a vertical roller corn harvester.
背景技术 Background technique
近年来,随着国家对农业生产的投入不断加大,我国玉米生产的机械化程度不断增加,但玉米收获仍然是制约玉米生产全程机械化的“瓶颈”,国内玉米种植农艺的千差万别、玉米收获机行距适应性差是玉米收获机械研发速度缓慢的主要原因。In recent years, with the continuous increase of the country's investment in agricultural production, the degree of mechanization of corn production in my country has continued to increase, but corn harvesting is still the "bottleneck" that restricts the mechanization of the whole process of corn production. Poor adaptability is the main reason for the slow development of corn harvesting machinery.
摘穗部件是玉米收获机的核心部分。玉米收获机割台按照摘穗形式分为摘穗辊式和摘穗板式,摘穗辊式割台又分为卧辊式和立辊式割台。立辊式的适应性和工作可靠性不如卧辊式,但立辊式在秸秆回收和籽粒损失少等方面有优势,更加适用于玉米秸秆需要整秆回收利用的东北地区和西南地区等,因此,对立辊式割台的研究显得很有意义。由于国内外对立式辊摘穗机构的研究相对较少,其结构型式、运动参数等对工作质量、工作性能和收获损失的影响及玉米植株在摘穗辊上的运动规律等均无证可查,缺乏理论和试验等基础支撑,给立辊式玉米收获机的设计和生产带来很多问题。The ear picking part is the core part of the corn harvester. Corn harvester headers are divided into ear picking roller type and ear picking plate type according to the ear picking form, and ear picking roller headers are further divided into horizontal roller type and vertical roller type headers. The adaptability and working reliability of the vertical roller type is not as good as that of the horizontal roller type, but the vertical roller type has advantages in straw recovery and less grain loss, and is more suitable for the northeast and southwestern regions where the whole corn stalk needs to be recycled. Therefore, , the research on the vertical roller header is very meaningful. Due to the relatively little research on the vertical roller ear picking mechanism at home and abroad, there is no evidence for its structural type, motion parameters, etc. However, the lack of basic support such as theory and experiments has brought many problems to the design and production of vertical roller corn harvesters.
立式摘穗辊型玉米收获机是指摘穗辊与水平的夹角大于60°配置的玉米收获机,其作业工艺是:玉米植株从根部被切断后由夹持部件夹持送往摘穗部件,进入相对旋转的摘辊中,在挤压和冲击下玉米果穗被摘掉。掉落的果穗由升运器送往果穗箱(或剥皮装置),秸秆则由处理装置粉碎还田或切碎回收或整株放铺。立辊式玉米收获机的优点是:收获损失小、秸秆便于处理。由于立式摘穗辊型玉米收获机的摘辊前倾,果穗被摘落后立刻落入升运器中,没有碾压过程,所以落粒较少。由于立式摘穗辊后面的空间开阔,所以可以配置不同的秸秆处理部件,安装粉碎还田部件就可实现秸秆粉碎还田,安装切碎抛送部件就可实现切段回收,安装铺放部件就可实现整株秸秆回收利用。Vertical ear picking roller corn harvester refers to the corn harvester configured with the angle between the ear picking roller and the horizontal greater than 60°. , into the relatively rotating picking roller, and the ear of corn is picked off under extrusion and impact. The fallen ears are sent to the ear box (or peeling device) by the elevator, and the straw is crushed and returned to the field by the processing device or chopped up for recycling or placed as a whole plant. The advantages of the vertical roller corn harvester are: the harvesting loss is small, and the straw is easy to handle. Because the picking rollers of the vertical ear picking roller type corn harvester are tilted forward, the ears fall into the elevator immediately after being picked, and there is no rolling process, so the falling grains are less. Due to the wide space behind the vertical ear picking roller, different straw processing parts can be configured. The crushing and returning parts can be installed to realize straw crushing and returning to the field, and the cutting and throwing parts can be installed to realize section recovery, and the laying parts can be installed. Just can realize whole straw recycling.
立辊式玉米收获机割台主要由摘穗拉茎辊、夹持输送装置、分禾器及切割器等部件组成,国内现有的立辊式玉米收获机大多是一对摘穗辊配置一套夹持输送装置和分禾器,收获行距由分禾器的分禾宽度决定,割台的行距适应性较差,阻碍了立辊式割台的发展。本发明从割台的整体结构入手,研究设计了一种新型立辊式割台,该割台由一对摘穗辊、两套夹持输送装置、两套分禾器、两套切割器及夹持输送部件的行距调节丝杠等部件组成,两套夹持输送装置明显增加了收获宽度,并且其分禾宽度可调,提高了不同地区不同种植农艺的玉米收获的行距适应性。The header of the vertical roller corn harvester is mainly composed of ear picking and stem pulling rollers, clamping and conveying devices, grain dividers and cutters. Most of the existing domestic vertical roller corn harvesters are equipped with a pair of ear picking rollers. The cover clamps the conveying device and the grain divider. The harvesting row spacing is determined by the grain dividing width of the grain divider. The adaptability of the row spacing of the header is poor, which hinders the development of the vertical roller header. The present invention starts with the overall structure of the header, researches and designs a novel vertical roller type header, which consists of a pair of ear picking rollers, two sets of clamping and conveying devices, two sets of grain dividers, two sets of cutters and The two sets of clamping and conveying devices significantly increase the harvesting width, and the width of the grain division is adjustable, which improves the row spacing adaptability of corn harvesting in different regions and different planting techniques.
发明内容 Contents of the invention
本发明的目的在于提供一种立辊式玉米收获机割台,增加摘穗宽度,提高机器的行距适应性。The purpose of the present invention is to provide a vertical roller corn harvester header, which can increase the ear picking width and improve the line spacing adaptability of the machine.
一种立辊式玉米收获机割台,摘穗辊16与主动链轮11同轴安装并与拉茎辊17相连,从动链轮21与切割器14同轴安装,从动链轮21两侧装有左夹持输送链9和右夹持输送链10,左夹持输送链9和右夹持输送链10由支撑轮8张紧支撑,离合组件13通过传动轴12与主动链轮11和摘穗辊16相连,行距调节丝杠6固定于夹持导轨7上,夹持导轨7下部设置支撑架15,传动箱支架20连接传动箱19,传动箱19连接分禾夹持装置支架18,分禾夹持装置支架18连接分禾器。A vertical roller corn harvester header, the ear picking roller 16 is coaxially installed with the driving sprocket 11 and connected with the
所述分禾器由右分禾杆1、中分禾杆2、右拨禾链3、左分禾杆4和左拨禾链5组成;中分禾杆2固定于夹持导轨7端部内侧,右分禾杆1和左分禾杆4分别固定于夹持导轨7端部外侧,右拨禾链3和左拨禾链5置于从动轮21上。The grain divider is composed of the right straw 1, the middle straw 2, the right reel chain 3, the left straw 4 and the left reel chain 5; the middle straw 2 is fixed on the end of the clamping guide rail 7 Inside, the right splitting stalk 1 and the left splitting stalk 4 are respectively fixed on the outer side of the end of the clamping guide rail 7, and the right reel chain 3 and the left reel chain 5 are placed on the driven
行距调节丝杠6的长度可调,通过调节其长度改变夹持导轨7的两条导轨的夹角,进而调整左分禾杆4与右分禾杆1间的距离以适应不同种植行距玉米的收获。The length of the row spacing adjustment lead screw 6 is adjustable. By adjusting its length, the angle between the two guide rails holding the guide rail 7 is changed, thereby adjusting the distance between the left stalk 4 and the right stalk 1 to adapt to the different planting row spacing of corn. reward.
所述左夹持输送链9和右夹持输送链10为带拨齿的滚子链。The left clamping conveyor chain 9 and the right clamping conveyor chain 10 are roller chains with shifting teeth.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明的立辊式玉米收获机割台实现了一对相对旋转摘穗辊配置两套夹持输送装置,两套夹持输送链在同一平面内呈一定夹角安装,通过调节丝杠实现摘穗宽度可调,增加了割台的摘穗宽度,提高了机器的行距适应性。(1) The header of the vertical roller corn harvester of the present invention realizes a pair of relative rotating ear picking rollers to configure two sets of clamping and conveying devices, and the two sets of clamping and conveying chains are installed at a certain angle in the same plane. The bar realizes the adjustable ear picking width, which increases the ear picking width of the header and improves the line spacing adaptability of the machine.
(2)在一对摘穗辊配置下,通过设置两套夹持输送装置,减少了动力消耗,提高了收获效率。(2) Under the configuration of a pair of picking rollers, by setting two sets of clamping and conveying devices, the power consumption is reduced and the harvesting efficiency is improved.
附图说明 Description of drawings
图1为立辊式玉米收获机割台俯视图;Fig. 1 is the top view of the header of the vertical roller corn harvester;
图2为立辊式玉米收获机割台正视图;Fig. 2 is the front view of the header of the vertical roller corn harvester;
图中,1-右分禾杆、2-中分禾杆、3-右拨禾链、4-左分禾杆、5-左拨禾链、6-行距调节丝杠、7-夹持导轨、8-支撑轮、9-左夹持输送链、10-右夹持输送链、11-主动链轮、12-传动轴、13-离合组件、14-切割器、15-支撑架、16-摘穗辊、17-拉茎辊、18-分禾夹持装置支架、19-传动箱、20-传动箱支架、21-从动链轮。In the figure, 1-right stalk, 2-middle stalk, 3-right reel chain, 4-left reel stalk, 5-left reel chain, 6-row spacing adjustment screw, 7-clamping guide rail , 8-support wheel, 9-left clamping conveyor chain, 10-right clamping conveyor chain, 11-drive sprocket, 12-transmission shaft, 13-clutch assembly, 14-cutter, 15-support frame, 16- Picking ear roller, 17-stem pulling roller, 18-dividing grain clamping device support, 19-transmission box, 20-transmission box support, 21-driven sprocket.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
一种立辊式玉米收获机割台,如图1和图2所示,摘穗辊16与主动链轮11同轴安装并与拉茎辊17相连,从动链轮21与切割器14同轴安装,从动链轮21两侧装有左夹持输送链9和右夹持输送链10,左夹持输送链9和右夹持输送链10由支撑轮8张紧支撑,离合组件13通过传动轴12与主动链轮11和摘穗辊16相连,行距调节丝杠6固定于夹持导轨7上,夹持导轨7下部设置支撑架15,传动箱支架20连接传动箱19,传动箱19连接分禾夹持装置支架18,禾夹持装置支架18连接分禾器;分禾器由右分禾杆1、中分禾杆2、右拨禾链3、左分禾杆4和左拨禾链5组成;中分禾杆2固定于夹持导轨7端部内侧,右分禾杆1和左分禾杆4分别固定于夹持导轨7端部外侧,右拨禾链3和左拨禾链5置于从动轮21上;行距调节丝杠6的长度可调,通过调节其长度改变夹持导轨7的两条导轨的夹角,进而调整左分禾杆4与右分禾杆间1的距离以适应不同种植行距玉米的收获;左夹持输送链9和右夹持输送链10为带拨齿的滚子链。A vertical roller type corn harvester header, as shown in Figure 1 and Figure 2, the ear picking roller 16 is coaxially installed with the driving sprocket 11 and connected with the
上述割台的工作方式如下:The above header works as follows:
将割台通过传动箱支架20装配到整机底盘机构并调整割台的倾角,然后根据收获行距调整行距调节丝杠6来调节两套夹持输送机构的夹角,当调整到合适角度后,玉米收获机挂上前进挡,拨下离合组件13,对准田间的玉米行行走,右分禾杆1、中分禾杆2和左分禾杆4将倾倒的玉米秸秆扶起并分禾,玉米秸秆在右拨禾链3和左拨禾链5的作用下进入相应的夹持输送机构,经旋转的切割器14将其根部切断后通过左夹持输送链9、右夹持输送链10和夹持导轨7共同作用夹持输送喂入至一对相对旋转的摘穗辊16,果穗被摘穗辊摘下送入集穗箱,玉米秸秆在拉茎辊17的作用下抛向后方。Assemble the header to the chassis mechanism of the whole machine through the
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103931339A (en) * | 2013-11-27 | 2014-07-23 | 刘玉柱 | Whole corn stalk harvesting crankshaft type stalk holding machine |
| CN104041243A (en) * | 2014-07-04 | 2014-09-17 | 山东理工大学 | Straw clamping and conveying device for vertical roller corn harvester |
| CN105493745A (en) * | 2015-12-07 | 2016-04-20 | 塔城市博孜达克农场丰宝种养殖专业合作社 | Line gathering device |
| CN104837332B (en) * | 2012-08-15 | 2017-10-17 | 凯斯纽荷兰(中国)管理有限公司 | The system of the lateral adjustment of cutting element in the harvesting at least machine of two row crops |
| CN108521989A (en) * | 2018-04-16 | 2018-09-14 | 任雅祺 | The vertical roll type crop harvesting mechanism of lower input transmission |
| CN112042388A (en) * | 2020-10-09 | 2020-12-08 | 托克托县宏昌机械制造有限公司 | Inserting disc type sunflower harvesting header |
| CN113924976A (en) * | 2021-11-02 | 2022-01-14 | 吉林农业大学 | Header for castration and tassel recovery of corn |
| CN115336468A (en) * | 2022-06-30 | 2022-11-15 | 九方泰禾国际重工(青岛)股份有限公司 | Novel five-element vertical corn harvester header for harvesting ears and stalks |
| CN115989746A (en) * | 2021-10-18 | 2023-04-21 | 广西蓝星智能农机装备有限责任公司 | Inter-row sugarcane harvester |
| CN119256758A (en) * | 2024-10-29 | 2025-01-07 | 江苏大学 | A harvester suitable for upright rose bushes |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104837332B (en) * | 2012-08-15 | 2017-10-17 | 凯斯纽荷兰(中国)管理有限公司 | The system of the lateral adjustment of cutting element in the harvesting at least machine of two row crops |
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| CN104041243A (en) * | 2014-07-04 | 2014-09-17 | 山东理工大学 | Straw clamping and conveying device for vertical roller corn harvester |
| CN105493745A (en) * | 2015-12-07 | 2016-04-20 | 塔城市博孜达克农场丰宝种养殖专业合作社 | Line gathering device |
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| CN112042388A (en) * | 2020-10-09 | 2020-12-08 | 托克托县宏昌机械制造有限公司 | Inserting disc type sunflower harvesting header |
| CN115989746A (en) * | 2021-10-18 | 2023-04-21 | 广西蓝星智能农机装备有限责任公司 | Inter-row sugarcane harvester |
| CN113924976A (en) * | 2021-11-02 | 2022-01-14 | 吉林农业大学 | Header for castration and tassel recovery of corn |
| CN115336468A (en) * | 2022-06-30 | 2022-11-15 | 九方泰禾国际重工(青岛)股份有限公司 | Novel five-element vertical corn harvester header for harvesting ears and stalks |
| CN119256758A (en) * | 2024-10-29 | 2025-01-07 | 江苏大学 | A harvester suitable for upright rose bushes |
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