CN102559357B - Environment-friendly water aqua type wire cutting working solution - Google Patents
Environment-friendly water aqua type wire cutting working solution Download PDFInfo
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- CN102559357B CN102559357B CN201210007018.5A CN201210007018A CN102559357B CN 102559357 B CN102559357 B CN 102559357B CN 201210007018 A CN201210007018 A CN 201210007018A CN 102559357 B CN102559357 B CN 102559357B
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- agent
- rust
- working solution
- cutting working
- wire cutting
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- 238000005520 cutting process Methods 0.000 title claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 239000012224 working solution Substances 0.000 title claims abstract description 10
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 22
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 11
- 229910052751 metal Inorganic materials 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 8
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000314 lubricant Substances 0.000 claims abstract description 6
- 239000003381 stabilizer Substances 0.000 claims abstract description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical group [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 10
- 230000007613 environmental effect Effects 0.000 claims description 7
- -1 polyoxypropylene Polymers 0.000 claims description 7
- 150000003852 triazoles Chemical class 0.000 claims description 6
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical group CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 claims description 5
- 239000013530 defoamer Substances 0.000 claims description 5
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 239000000839 emulsion Substances 0.000 claims description 5
- 239000003112 inhibitor Substances 0.000 claims description 5
- 229920002401 polyacrylamide Polymers 0.000 claims description 5
- 229920001451 polypropylene glycol Polymers 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical group CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 claims description 5
- 229920002545 silicone oil Polymers 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- 230000003068 static effect Effects 0.000 claims description 5
- 238000000746 purification Methods 0.000 claims description 3
- 239000003513 alkali Substances 0.000 abstract description 3
- 239000013556 antirust agent Substances 0.000 abstract 2
- 230000002421 anti-septic effect Effects 0.000 abstract 1
- 239000002518 antifoaming agent Substances 0.000 abstract 1
- 239000002216 antistatic agent Substances 0.000 abstract 1
- 239000012459 cleaning agent Substances 0.000 abstract 1
- 239000007822 coupling agent Substances 0.000 abstract 1
- 230000000855 fungicidal effect Effects 0.000 abstract 1
- 239000000417 fungicide Substances 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 239000012530 fluid Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 210000001367 artery Anatomy 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 210000003462 vein Anatomy 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Lubricants (AREA)
Abstract
The invention relates to an environment-friendly water aqua type wire cutting working solution which belongs to the field of a metal cutting working solution and comprises the following components in percentage by weight: 5%-10% of first anti-rust agent, 5%-10% of second anti-rust agent, 10%-15% of lubricant, 0.1% of non-ferrous metal antiseptic, 2%-3% of cleaning agent, 0.5% of coupling agent, 6%-10% of emulsifier, 5%-6% of water stabilizer, 3%-5% of weak alkali agent, 18%-20% of central Europe CE110, 2%-5% of antistatic agent, 1% of defoaming agent, 1%-2% of fungicide and the balance of pure water. The wire cutting working solution is high in cutting efficiency and is more environmental-friendly.
Description
Technical field
The present invention relates to a kind of line cutting working liquid, particularly a kind of environmental protection water aqua type wire cutting working solution, belongs to metalworking technology field.
Background technology
Line cutting working liquid generally has good cooling, lubricated, cleaning and antirust function, also has other property: have certain dielectric strength, go to dissociate, arc extinguishing, prevent fracture of wire and long service life, safety non-toxic etc.Therefore select suitable wire cutting liquid can obtain desirable processing smooth finish and working (machining) efficiency, and can extend the work-ing life of lathe, the machinofacture that is chosen in of working fluid adds and seems particularly important man-hour.
Universal line cutting working liquid is all to take oiliness as basestocks in the market, separately adds some basic emulsifying agents, cooling with this working fluid when realizing processing.It has following defect:
(1) because oleaginousness is larger, environmental pollution is more serious.And Working environment, workman self keep a public place clean poor, make machine tool washing difficulty;
(2) processing performance is poor, and when cutting copper aluminium and alloy thereof, cutting efficiency is low;
(3) cutting speed in feet per minute and cutting efficiency are low, and tooling cost is increased;
(4) oily cutting liquid is volatile, is difficult for preserving;
Summary of the invention
In view of the foregoing, be necessary to provide a kind of cutting efficiency line cutting working liquid high, more environmental protection.
The present invention realizes like this, a kind of environmental protection water aqua type wire cutting working solution, wherein, the weight percent content of each component is as follows: the first rust-preventive agent 5%～10%, the second rust-preventive agent 5%～10%, lubricant 10%～15%, non-ferrous metal sanitas 0.1%, purification agent 2%～3%, couplant 0.5%, emulsifying agent 6%～10%, water quality stabilizer 5%～6%, weak base agent 3%～5%, Central European CE110 18%～20%, static inhibitor 2%～5%, defoamer 1%, sterilant 1%～2%, surplus is pure water.
Concrete, described the first rust-preventive agent and the second rust-preventive agent are respectively sebacic acid, sad.
Concrete, described lubricant is propanediol polyoxypropylene Soxylat A 25-7.
Concrete, described non-ferrous metal sanitas is 124 Triazole.
Concrete, described emulsifying agent is OP-10.
Concrete, described couplant is butyl glycol ether.
Concrete, described defoamer is dimethyl silicone oil.
Concrete, described weak base agent is sodium carbonate.
Concrete, described water quality stabilizer is polyacrylamide.
Concrete, described static inhibitor is silicone emulsion.
Environmental protection water aqua type wire cutting working solution of the present invention, tool has the following advantages: first, in working fluid, containing oily component, environment protection clean, easily lathe is cleaned; Secondly, good cutting effect, improves 20%～30% than traditional cutting working liquid cutting efficiency; Again, when cutting copper, aluminium and alloy thereof, because its toughness is lower, therefore excellent cutting performance.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in more detail
An environmental protection water aqua type wire cutting working solution, for the cooling and lubrication to wire cutting machine work.Its component mainly comprises the first rust-preventive agent, the second rust-preventive agent, lubricant, non-ferrous metal anticorrosive agent, purification agent, couplant, emulsifying agent, water quality stabilizer, weak base agent, static inhibitor, defoamer, sterilant, additive, Central European CE110, pure water.
The rust-preventing characteristic of considering water-based line cutting working liquid, rust-preventive agent selects bad meeting to cause processing work and the corrosion of wire cutting machine tool guide rail, and processed surface smoothness is poor, and working fluid flavescence, has oxidation corrosion phenomena.
Preferably, non-ferrous metal sanitas is 124 Triazole, and it is mainly anticorrosion to copper aluminium etc.
Emulsifying agent is selected OP-10, and couplant selects alcohols as Virahol, and alkaline agent is selected mineral alkali or other weak base, in case the impact on lathe paint, but guarantee that sterilization effect must maintain ph value more than 8.
Central European CE110 is that Central European company manufactures and research and development, and it can be bought at Central European company production and sales point and website, is mainly additive, for plurality of raw materials synthetics, in working fluid, play and reduce silk damage, play lubricated, osmosis, can accelerate chip removal speed, improves machined surface surface smoothness.
Concrete, the first mix proportion scheme: sebacic acid 5%, sad 5%, propanediol polyoxypropylene Soxylat A 25-7 (2040) 10%, 124 Triazole 0.1%, ethanol 2%, butyl glycol ether 0.5%, emulsifier op-10 6%, polyacrylamide 5%, sodium carbonate 3%, Central European CE110 18%, silicone emulsion 2%, dimethyl silicone oil 1%, sterilant BK 1%, pure water 41.4%.
Concrete, the second mix proportion scheme: sebacic acid 10%, sad 10%, propanediol polyoxypropylene Soxylat A 25-7 (2040) 15%, has 124 Triazole 0.1%, ethanol 3%, butyl glycol ether 0.5%, emulsifier op-10 10%, polyacrylamide 6%, sodium carbonate 5%, Central European CE110 20%, silicone emulsion 5%, dimethyl silicone oil 1%, sterilant BK 2%, pure water 12.4%.
Concrete, the third mix proportion scheme: sebacic acid 8%, sad 8%, propanediol polyoxypropylene Soxylat A 25-7 (2040) 12%, has 124 Triazole 0.1%, ethanol 3%, butyl glycol ether 0.5%, emulsifier op-10 8%, polyacrylamide 6%, sodium carbonate 4%, Central European CE110 19%, silicone emulsion 4%, dimethyl silicone oil 1%, sterilant BK 2%, pure water 24.4%.
Its technique is as follows: by said ratio raw material and water and amine alkali building-up reactions, and temperature 120 degree, constant temperature 5 hours, with instrument testing, without floating oil viscous liquid, cool to 80 degree and add successively constant temperature sampling in 2 hours by raw material, after detection specific conductivity, select salable product discharging.
With above-mentioned discharging, be used in middle wire cutting machine, multitool cutting, parameter: the first cutter: pulsewidth 32us, between arteries and veins: 1: 4, electric current: 3～3.5A.The second cutter: pulsewidth 12us, between arteries and veins: 1: 7, electric current: 1.8A.The 3rd cutter: pulsewidth 2us, between arteries and veins: 1: 9, electric current: 0.5A.Four blade: pulsewidth 1us, between arteries and veins: 1: 9, electric current: 0.2A.Working (machining) efficiency improves 23.2%, and working accuracy is brought up to 0.001um, and waist drum deviation narrows down to 0.0001um.
The working fluid that said ratio is good is pressed to 1: 20 proportioning, impeller monolithic cutting processing in turbine driven set, fast wire winding DK7740 is used, and cutting efficiency improves 25%
The above is the preferred implementation of invention, it should be pointed out that for those skilled in the art, under the premise of not departing from the present invention, can also make some improvement and retouching, and these improve with retouching also should be considered as protection scope of the present invention.
Claims (1)
1. an environmental protection water aqua type wire cutting working solution, it is characterized in that: the weight percent content of each component is as follows: the first rust-preventive agent 5%～10%, the second rust-preventive agent 5%～10%, lubricant 10%～15%, non-ferrous metal sanitas 0.1%, purification agent 2%～3%, couplant 0.5%, emulsifying agent 6%～10%, water quality stabilizer 5%～6%, weak base agent 3%～5%, Central European CE110 18%～20%, static inhibitor 2%～5%, defoamer 1%, sterilant 1%～2%, surplus is pure water, described the first rust-preventive agent and the second rust-preventive agent are respectively sebacic acid, sad, described lubricant is propanediol polyoxypropylene Soxylat A 25-7, described non-ferrous metal sanitas is 124 Triazole, described emulsifying agent is OP-10, described couplant is butyl glycol ether, described defoamer is dimethyl silicone oil, described weak base agent is sodium carbonate, described water quality stabilizer is polyacrylamide, described static inhibitor is silicone emulsion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210007018.5A CN102559357B (en) | 2012-01-11 | 2012-01-11 | Environment-friendly water aqua type wire cutting working solution |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210007018.5A CN102559357B (en) | 2012-01-11 | 2012-01-11 | Environment-friendly water aqua type wire cutting working solution |
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| Publication Number | Publication Date |
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| CN102559357A CN102559357A (en) | 2012-07-11 |
| CN102559357B true CN102559357B (en) | 2014-03-12 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289773A (en) * | 2014-10-30 | 2015-01-21 | 苏州市宝玛数控设备有限公司 | Environment-friendly wire electrical discharge machining liquid |
| CN104946356A (en) * | 2015-06-04 | 2015-09-30 | 苏州市宝玛数控设备有限公司 | High-efficiency water-in-oil spark-erosion sinking processing working solution |
| CN105462674A (en) * | 2015-11-26 | 2016-04-06 | 宁波虎兴数控科技有限公司 | Formula of environment-friendly aqueous solution type wire cutting working solution |
| CN105419923A (en) * | 2015-11-30 | 2016-03-23 | 苏州市宝玛数控设备有限公司 | Method for preparing cutting liquid of multi-wire sawing machine |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101240217A (en) * | 2008-02-29 | 2008-08-13 | 益田润石（北京）化工有限公司 | Micro-emulsion type metal cutting liquor composition |
| CN101323813A (en) * | 2007-06-29 | 2008-12-17 | 大连弘瑞化工有限公司 | Multiple-effect type water-based synthesized cutting solution and preparation thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090062462A (en) * | 2007-12-13 | 2009-06-17 | 유니버셜오일 주식회사 | Aqueous cutting oil composite |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101323813A (en) * | 2007-06-29 | 2008-12-17 | 大连弘瑞化工有限公司 | Multiple-effect type water-based synthesized cutting solution and preparation thereof |
| CN101240217A (en) * | 2008-02-29 | 2008-08-13 | 益田润石（北京）化工有限公司 | Micro-emulsion type metal cutting liquor composition |
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Effective date of registration: 20210707 Address after: 224421 No.36, area C, Dongyi small and medium sized enterprise park, Yilin Town, Funing County, Yancheng City, Jiangsu Province Patentee after: JIANGSU ORSTER LUBRICANT Co.,Ltd. Address before: 210000 No.83, zone 6, Fenghuangshan iron mine, Yuhuatai District, Nanjing City, Jiangsu Province Patentee before: Zuo Jianmin |
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