CN102559357A - Environment-friendly water aqua type wire cutting working solution - Google Patents
Environment-friendly water aqua type wire cutting working solution Download PDFInfo
- Publication number
- CN102559357A CN102559357A CN2012100070185A CN201210007018A CN102559357A CN 102559357 A CN102559357 A CN 102559357A CN 2012100070185 A CN2012100070185 A CN 2012100070185A CN 201210007018 A CN201210007018 A CN 201210007018A CN 102559357 A CN102559357 A CN 102559357A
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- China
- Prior art keywords
- cutting working
- agent
- environmental protection
- working liquid
- molded lines
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 239000012224 working solution Substances 0.000 title abstract 4
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 22
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 11
- 229910052751 metal Inorganic materials 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 8
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000314 lubricant Substances 0.000 claims abstract description 6
- 239000003381 stabilizer Substances 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 24
- 230000007613 environmental effect Effects 0.000 claims description 16
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 10
- -1 polyoxypropylene Polymers 0.000 claims description 7
- 150000003852 triazoles Chemical class 0.000 claims description 6
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical group CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 claims description 5
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 239000000839 emulsion Substances 0.000 claims description 5
- 239000003112 inhibitor Substances 0.000 claims description 5
- 229920001451 polypropylene glycol Polymers 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 claims description 5
- 229920002545 silicone oil Polymers 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- 235000017550 sodium carbonate Nutrition 0.000 claims description 5
- 230000003068 static effect Effects 0.000 claims description 5
- 238000000746 purification Methods 0.000 claims description 3
- 239000003513 alkali Substances 0.000 abstract description 3
- 239000013556 antirust agent Substances 0.000 abstract 2
- 230000002421 anti-septic effect Effects 0.000 abstract 1
- 239000002518 antifoaming agent Substances 0.000 abstract 1
- 239000002216 antistatic agent Substances 0.000 abstract 1
- 239000012459 cleaning agent Substances 0.000 abstract 1
- 239000007822 coupling agent Substances 0.000 abstract 1
- 230000000855 fungicidal effect Effects 0.000 abstract 1
- 239000000417 fungicide Substances 0.000 abstract 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 239000012530 fluid Substances 0.000 description 6
- 210000001367 artery Anatomy 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 210000003462 vein Anatomy 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Lubricants (AREA)
Abstract
The invention relates to an environment-friendly water aqua type wire cutting working solution which belongs to the field of a metal cutting working solution and comprises the following components in percentage by weight: 5%-10% of first anti-rust agent, 5%-10% of second anti-rust agent, 10%-15% of lubricant, 0.1% of non-ferrous metal antiseptic, 2%-3% of cleaning agent, 0.5% of coupling agent, 6%-10% of emulsifier, 5%-6% of water stabilizer, 3%-5% of weak alkali agent, 18%-20% of central Europe CE110, 2%-5% of antistatic agent, 1% of defoaming agent, 1%-2% of fungicide and the balance of pure water. The wire cutting working solution is high in cutting efficiency and is more environmental-friendly.
Description
Technical field
The present invention relates to a kind of line cutting working liquid, particularly a kind of environmental protection aqua molded lines cutting working liquid belongs to the metalworking technology field.
Background technology
The line cutting working liquid generally has good cooling, lubricated, cleaning and antirust function, also has other property: certain dielectric strength is arranged, go to dissociate, arc extinguishing, prevent fracture of wire and long service life, safety non-toxic etc.So select for use suitable wire cutting liquid can obtain ideal processing smooth finish and working (machining) efficiency, and can prolong the work-ing life of lathe, the machinofacture that is chosen in of working fluid adds and seems particularly important man-hour.
The universal line cutting working liquid all is to be basestocks with the oiliness in the market, and other adds some basic emulsifying agents, the cooling when processing with realization with this working fluid.It has following defective:
(1) because oleaginousness is bigger, environmental pollution is more serious.And Working environment, workman self keep a public place clean relatively poor, make lathe clean difficulty;
(2) use characteristics is relatively poor, and when cutting copper aluminium and alloy thereof, cutting efficiency is low;
(3) cutting speed in feet per minute and cutting efficiency are low, make tooling cost increase;
(4) oil cutting liquid is volatile, is difficult for preserving;
Summary of the invention
In view of the foregoing, be necessary to provide a kind of cutting efficiency high, the line cutting working liquid of environmental protection more.
The present invention is achieved in that a kind of environmental protection aqua molded lines cutting working liquid, and wherein, the weight percent content of each component is following: first rust-preventive agent 5%～10%; Second rust-preventive agent 5%～10%, lubricant 10%～15%, non-ferrous metal sanitas 0.1%, purification agent 2%～3%; Couplant 0.5%, emulsifying agent 6%～10%, water quality stabilizer 5%～6%; Weak base agent 3%～5%, Central European CE110 18%～20%, static inhibitor 2%～5%; Skimmer 1%, sterilant 1%～2%, surplus is a pure water.
Concrete, said first rust-preventive agent and second rust-preventive agent are respectively sebacic acid, sad.
Concrete, said lubricant is the propanediol polyoxypropylene Soxylat A 25-7.
Concrete, said non-ferrous metal sanitas is a 124 Triazole.
Concrete, said emulsifying agent is OP-10.
Concrete, said couplant is a butyl glycol ether.
Concrete, said skimmer is a dimethyl silicone oil.
Concrete, said weak base agent is a yellow soda ash.
Concrete, said water quality stabilizer is a SEPIGEL 305.
Concrete, said static inhibitor is a silicone emulsion.
Environmental protection aqua molded lines cutting working liquid of the present invention has following advantage: at first, do not contain oily component in the working fluid, environment protection clean, easily lathe is cleaned; Secondly, good cutting effect improves 20%～30% than traditional cutting working liquid cutting efficiency; Once more, when cutting copper, aluminium and alloy thereof, because its toughness is lower, so excellent cutting performance.
Embodiment
Come the present invention is more specified below in conjunction with specific embodiment
A kind of environmental protection aqua molded lines cutting working liquid is used for the cooling of wire cutting machine work with lubricated.Its component mainly comprises first rust-preventive agent, second rust-preventive agent, lubricant, non-ferrous metal anticorrosive agent, purification agent, couplant, emulsifying agent, water quality stabilizer, weak base agent, static inhibitor, skimmer, sterilant, additive, Central European CE110, pure water.
Consider the rust-preventing characteristic of water-based line cutting working liquid, rust-preventive agent selects bad meeting to cause processing work and the corrosion of wire cutting machine tool guide rail, and processed surface smoothness is relatively poor, and the working fluid flavescence, and the oxidation corrosion phenomena is arranged.
Preferably, the non-ferrous metal sanitas is a 124 Triazole, and it mainly is anticorrosion to copper aluminium etc.
Emulsifying agent is selected OP-10 for use, and couplant is selected alcohols such as Virahol for use, and alkaline agent is selected mineral alkali or other weak base for use, in case to the influence of lathe paint, but guarantees that sterilization effect must keep the ph value more than 8.
Central European CE110 is Central European manufactured and research and development, and it can be bought at Central European company production and sales point and website, mainly is additive; Be the plurality of raw materials synthetics, in working fluid, play and reduce the silk damage, play lubricated; Osmosis can be accelerated chip removal speed, improves the machined surface surface smoothness.
Concrete, first kind of mix proportion scheme: sebacic acid 5%, sad 5%, propanediol polyoxypropylene Soxylat A 25-7 (2040) 10%; 124 Triazole 0.1%, ethanol 2%, butyl glycol ether 0.5%, emulsifier op-10 6%; SEPIGEL 305 5%, yellow soda ash 3%, Central European CE110 18%, silicone emulsion 2%; Dimethyl silicone oil 1%, sterilant BK 1%, pure water 41.4%.
Concrete, second kind of mix proportion scheme: sebacic acid 10%, sad 10%, propanediol polyoxypropylene Soxylat A 25-7 (2040) 15%; 124 Triazole 0.1% is arranged, ethanol 3%, butyl glycol ether 0.5%, emulsifier op-10 10%; SEPIGEL 305 6%, yellow soda ash 5%, Central European CE110 20%, silicone emulsion 5%; Dimethyl silicone oil 1%, sterilant BK 2%, pure water 12.4%.
Concrete, the third mix proportion scheme: sebacic acid 8%, sad 8%, propanediol polyoxypropylene Soxylat A 25-7 (2040) 12%; 124 Triazole 0.1% is arranged, ethanol 3%, butyl glycol ether 0.5%, emulsifier op-10 8%; SEPIGEL 305 6%, yellow soda ash 4%, Central European CE110 19%, silicone emulsion 4%; Dimethyl silicone oil 1%, sterilant BK 2%, pure water 24.4%.
Its technology is following: with said ratio raw material and water and amine alkali building-up reactions, and temperature 120 degree, constant temperature 5 hours; Use instrument testing; No floating oil viscous liquid cools to 80 degree and adds constant temperature sampling in 2 hours successively by raw material, selects the salable product discharging after the detection specific conductivity.
Walk silk cutting machine tool in being used in above-mentioned discharging, the multitool cutting, parameter: first cutter: pulsewidth 32us, between arteries and veins: 1: 4, electric current: 3～3.5A.Second cutter: pulsewidth 12us, between arteries and veins: 1: 7, electric current: 1.8A.The 3rd cutter: pulsewidth 2us, between arteries and veins: 1: 9, electric current: 0.5A.Four blade: pulsewidth 1us, between arteries and veins: 1: 9, electric current: 0.2A.Working (machining) efficiency improves 23.2%, and working accuracy is brought up to 0.001um, and the waist drum deviation narrows down to 0.0001um.
The working fluid that said ratio is good is pressed 1: 20 proportioning, impeller monolithic cutting processing in turbine driven set, and fast wire DK7740 uses, and cutting efficiency improves 25%
The above is the preferred implementation of invention, should be pointed out that for those skilled in the art, not breaking away under the prerequisite of the present invention, can also make some improvement and retouching, and these improve with retouching also should be regarded as protection scope of the present invention.
Claims (10)
1. environmental protection aqua molded lines cutting working liquid, it is characterized in that: the weight percent content of each component is following: first rust-preventive agent, 5%～10%, second rust-preventive agent 5%～10%; Lubricant 10%～15%, non-ferrous metal sanitas 0.1%, purification agent 2%～3%; Couplant 0.5%, emulsifying agent 6%～10%, water quality stabilizer 5%～6%; Weak base agent 3%～5%, Central European CE110 18%～20%, static inhibitor 2%～5%; Skimmer 1%, sterilant 1%～2%, surplus is a pure water.
2. a kind of environmental protection aqua molded lines cutting working liquid according to claim 1, it is characterized in that: said first rust-preventive agent and second rust-preventive agent are respectively sebacic acid, sad.
3. a kind of environmental protection aqua molded lines cutting working liquid according to claim 2, it is characterized in that: said lubricant is the propanediol polyoxypropylene Soxylat A 25-7.
4. a kind of environmental protection aqua molded lines cutting working liquid according to claim 2, it is characterized in that: said non-ferrous metal sanitas is a 124 Triazole.
5. a kind of environmental protection aqua molded lines cutting working liquid according to claim 3, it is characterized in that: said emulsifying agent is OP-10.
6. a kind of environmental protection aqua molded lines cutting working liquid according to claim 4, it is characterized in that: said couplant is a butyl glycol ether.
7. a kind of environmental protection aqua molded lines cutting working liquid according to claim 5, it is characterized in that: said skimmer is a dimethyl silicone oil.
8. a kind of environmental protection aqua molded lines cutting working liquid according to claim 6, it is characterized in that: said weak base agent is a yellow soda ash.
9. a kind of environmental protection aqua molded lines cutting working liquid according to claim 7, it is characterized in that: said water quality stabilizer is a SEPIGEL 305.
10. a kind of environmental protection aqua molded lines cutting working liquid according to claim 7, it is characterized in that: said static inhibitor is a silicone emulsion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210007018.5A CN102559357B (en) | 2012-01-11 | 2012-01-11 | Environment-friendly water aqua type wire cutting working solution |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210007018.5A CN102559357B (en) | 2012-01-11 | 2012-01-11 | Environment-friendly water aqua type wire cutting working solution |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102559357A true CN102559357A (en) | 2012-07-11 |
| CN102559357B CN102559357B (en) | 2014-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210007018.5A Expired - Fee Related CN102559357B (en) | 2012-01-11 | 2012-01-11 | Environment-friendly water aqua type wire cutting working solution |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289773A (en) * | 2014-10-30 | 2015-01-21 | 苏州市宝玛数控设备有限公司 | Environment-friendly wire electrical discharge machining liquid |
| CN104946356A (en) * | 2015-06-04 | 2015-09-30 | 苏州市宝玛数控设备有限公司 | High-efficiency water-in-oil spark-erosion sinking processing working solution |
| CN105419923A (en) * | 2015-11-30 | 2016-03-23 | 苏州市宝玛数控设备有限公司 | Method for preparing cutting liquid of multi-wire sawing machine |
| CN105462674A (en) * | 2015-11-26 | 2016-04-06 | 宁波虎兴数控科技有限公司 | Formula of environment-friendly aqueous solution type wire cutting working solution |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101240217A (en) * | 2008-02-29 | 2008-08-13 | 益田润石（北京）化工有限公司 | Micro-emulsion type metal cutting liquor composition |
| CN101323813A (en) * | 2007-06-29 | 2008-12-17 | 大连弘瑞化工有限公司 | Multiple-effect type water-based synthesized cutting solution and preparation thereof |
| KR20090062462A (en) * | 2007-12-13 | 2009-06-17 | 유니버셜오일 주식회사 | Aqueous cutting oil composite |
-
2012
- 2012-01-11 CN CN201210007018.5A patent/CN102559357B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101323813A (en) * | 2007-06-29 | 2008-12-17 | 大连弘瑞化工有限公司 | Multiple-effect type water-based synthesized cutting solution and preparation thereof |
| KR20090062462A (en) * | 2007-12-13 | 2009-06-17 | 유니버셜오일 주식회사 | Aqueous cutting oil composite |
| CN101240217A (en) * | 2008-02-29 | 2008-08-13 | 益田润石（北京）化工有限公司 | Micro-emulsion type metal cutting liquor composition |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289773A (en) * | 2014-10-30 | 2015-01-21 | 苏州市宝玛数控设备有限公司 | Environment-friendly wire electrical discharge machining liquid |
| CN104946356A (en) * | 2015-06-04 | 2015-09-30 | 苏州市宝玛数控设备有限公司 | High-efficiency water-in-oil spark-erosion sinking processing working solution |
| CN105462674A (en) * | 2015-11-26 | 2016-04-06 | 宁波虎兴数控科技有限公司 | Formula of environment-friendly aqueous solution type wire cutting working solution |
| CN105419923A (en) * | 2015-11-30 | 2016-03-23 | 苏州市宝玛数控设备有限公司 | Method for preparing cutting liquid of multi-wire sawing machine |
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| Publication number | Publication date |
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| CN102559357B (en) | 2014-03-12 |
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Effective date of registration: 20210707 Address after: 224421 No.36, area C, Dongyi small and medium sized enterprise park, Yilin Town, Funing County, Yancheng City, Jiangsu Province Patentee after: JIANGSU ORSTER LUBRICANT Co.,Ltd. Address before: 210000 No.83, zone 6, Fenghuangshan iron mine, Yuhuatai District, Nanjing City, Jiangsu Province Patentee before: Zuo Jianmin |
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