CN102553892B - Sorting, cleaning screening, smashing and screening discharging process of kitchen waste processing system - Google Patents

Sorting, cleaning screening, smashing and screening discharging process of kitchen waste processing system Download PDF

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Publication number
CN102553892B
CN102553892B CN201210018489.6A CN201210018489A CN102553892B CN 102553892 B CN102553892 B CN 102553892B CN 201210018489 A CN201210018489 A CN 201210018489A CN 102553892 B CN102553892 B CN 102553892B
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screening
sorting
cleaning
conveyer
sorter
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CN102553892A (en
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朱豪轲
朱华伦
沈炳国
王能杰
黄安娜
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Ningbo Kaicheng Ecological Technology Co.,Ltd.
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NINGBO KASEEN ECOLOGY TECHNOLOGY Co Ltd
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Abstract

The invention discloses a sorting, cleaning screening, smashing and screening discharging process of a kitchen waste processing system. The kitchen waste processing system disclosed by the invention comprises a material receiving hopper, a first conveyor, a sorting machine, a cleaning sieving machine, a smashing machine and a vibrating screen; and the process comprises the following steps of: receiving and storing material, conveying and leaching, sorting and removing sundries, cleaning screening, refining smashing and vibrating screening; kitchen waste is cooked material, and organic material is hydrated and fused; a high temperature water spraying device is arranged in a sorting process, and workflow design is reasonable; the sorting and cleaning are carried out, organic matter is cleaned out from sundries in a manner that sorting is carried out while a bag is broken and the sundries are cleaned, and the separated sundries are clean and healthful; and high temperature melting and cleaning are carried out to kill partial microorganism or inhibit partial microorganism in certain degree, thus being beneficial to improving safety treatment on the kitchen waste; and a first material which is fed is primarily preheated, thus being beneficial to early stage preheating on the first material and being convenient to high temperature cleaning in the next step.

Description

A kind of sorting of restaurant garbage treating system, cleaning screening, pulverizing and screening discharging technology
Technical field
The present invention relates to the technical field that solid waste is processed, particularly a kind of sorting of restaurant garbage treating system, cleaning screening, pulverizing and screening discharging technology.
Background technology
Changing food waste mainly refers to the food waste thing that family, dining room, catering trade etc. produce, and is commonly called as swill, is the important part of rubbish in cities and towns; In view of the diet style of China, changing food waste quantity is huge; Because changing food waste contains numerous organic matter compositions, once changing food waste rots, the harm of its generation is inestimable.How effectively changing food waste the mitigation processing, how organic materials is refined and utilizes, and how to reach the efficient processing to changing food waste, has been that each cities and towns environmental sanitation department processes the most important thing of considering to changing food waste at present.
The kitchen castoff Main Ingredients and Appearance comprises rice and flours food residues, vegetables, vegetable and animals oils, meat, bone etc., chemical composition, starch, cellulose, protein, lipid and inorganic salts etc. is arranged.The characteristics of kitchen castoff are that content of organics is abundant, moisture is high, perishable, if do not carry out, reasonably do not dispose in time, not only affect the city appearance of the city and human settlement, and easily grow harmful materials such as pathogenic microorganism, mycotoxin, the harm people's daily life and healthy.
In the prior art, also there is the treatment technology to changing food waste, as the patent No. Chinese patent application patent " a kind of processing method of changing food waste " (notification number is CN101921809A) that is CN201010240492.3; Comprise sorting removal of impurities, the mixture of pulverized particles diameter≤8mm, centrifugation obtain light mutually with heavy phase, will obtain gently be centrifugated into mutually grease and highly concentrated solution, aquation making beating and acidifying: heavy phase and highly concentrated solution water mill are made to underflow and the acidifying that is hydrolyzed obtains in base-material, upflow anaerobic sludge blanket process carrying out anaerobic fermentation and obtains biogas to underflow.This design is not cleaned the high temperature of solids carrying out in the garbage sorting process, and the waste residue thing surface adhesion of discharging has more organic materials, and this is unfavorable for the more collection of organic component; When further organic materials is processed, do not introduce the high temperature water-washing method, be unfavorable for the recovery of organic materials during to the secondary removal of impurities, reduce actual processing effect.
Summary of the invention
Technical problem to be solved by this invention is the present situation for prior art, provide a kind of flow scheme design rationally, process safety, aquation fusion amount large, clean up, stable and do the restaurant garbage treating system that efficiency is high sorting, clean screening, pulverize and the screening discharging technology.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of sorting of restaurant garbage treating system, cleaning screening, pulverizing and screening discharging technology, this restaurant garbage treating system includes receiving hopper, the first conveyer, sorter, cleaning screen extension set, pulverizer and vibratory sieve, and this technique includes following steps:
Storing step connects material: the changing food waste woollen that collected outside is come, in unified each receiving hopper that is placed in;
Carry the draining step: the changing food waste woollen in receiving hopper is poured into to the porch of the first conveyer, transfer to the first conveyer and the changing food waste woollen is sent into to the entrance of sorter; The first conveyer moves from bottom to top, and in course of conveying, the institute's water content in the changing food waste woollen is taken advantage of a situation downstream to the first conveyer bottom, so that the moisture content drop goes out effect;
The sorting removal step: start sorter, be set to two partial material by carrying the changing food waste woollen come up to divide: a part of material is waste material, and this waste material diameter range is 50 millimeters to 500 millimeters; Another part material is the first material containing organic composition; Dispose bag-breaking device and spray equipment in sorter, respectively in the garbage sorting process to the broken of packaging bag with to the preliminary cleaning of changing food waste woollen;
Cleaning screen is step by step: the cleaning screen extension set disposes respectively material inlet and high-temperature water import; The first material and material inlet matching interface; Start the cleaning screen extension set, the first material and high-temperature water are fully merged, the first material is included to the separation of melting of organic materials; The first material is divided into two partial material after the cleaning screen extension set is processed: a part of material is waste residue, and this waste residue diameter range is 5 millimeters to 50 millimeters; Another part material is to incorporate the first water slurry mixture of one with high-temperature water;
The refinement pulverising step: at the bottom of pulverizer, chamber is furnished with the porous screen plate, and intermediate configurations has rotary shredder head, and the shredder head end face and porous screen plate inner face gap supporting; After the first water slurry mixture is delivered to the pulverizer entrance, in small, broken bits to the compacting of the first water slurry mixture by shredder head, and lower leakage the after the porous screen plate filters of the second water slurry mixture after in small, broken bits;
The vibration screening step: the vibratory sieve open topped, its surrounding is furnished with the guardrail limit, and a side on guardrail limit is furnished with the outlet of sieve material; The second water slurry mixture is in the open topped that above is invested in vibratory sieve, and the operation by vibratory sieve is sub-sieved into two partial material by the second water slurry mixture: a part of material is small particle, and it directly leaks under sieve screen apertures; Two partial material are bulky grain things, and it is leaked outside by the outlet of sieve material.
The measure of taking also comprises:
In above-mentioned sorting removal step, sorter has connected the high temperature rinse water by the road, and the high temperature rinse water and spray equipment supporting.
Above-mentioned sorter was equipped with the rubbish passage from inlet to outlet, excessively on the end face of rubbish passage, dispose the sliding wear centering block that at least two roads are arranged in juxtaposition; Cross on the bottom surface of rubbish passage and be furnished with screen pack.
Above-mentioned sorter outlet is to being connected to second conveyor, and waste material is outwards carried through conveyer.
In above-mentioned vibration screening step, the bulky grain thing of generation is returned to the pulverizer entrance, carries out secondary processing in small, broken bits.
In above-mentioned refinement pulverising step, on pulverizer porous screen plate, be shaped with the unit mesh, and the latus rectum value scope of each unit mesh is 1mm to 10mm.
Above-mentioned receiving hopper, the first conveyer, second conveyor, sorter, in processing procedure, all can produce and ooze draining, and these ooze draining and import in collecting-tank through chute.
Be fitted with the material flusher on above-mentioned cleaning screen extension set material inlet top; The material flusher includes and outside high-temp water source linkage unit sprinkler head, and the unit sprinkler head enters on the first material of material inlet in alignment with being about to.
Above-mentioned cleaning screen extension set material inlet upper end disposes the 3rd conveyer of carrying the first material; The 3rd top, conveyor outlet position is fitted with the high-temperature water preheating device, and the high-temperature water preheating device is connected with outside high-temperature water; Be provided with the unit sprinkler head on the high-temperature water preheating device, and on first material of unit sprinkler head in alignment with the 3rd conveyer.
Compared with prior art, the present invention includes receiving hopper, the first conveyer, sorter, cleaning screen extension set, pulverizer and vibratory sieve, this technique includes following steps: the storing step that connects material, carry draining step, sorting removal step, cleaning screen step by step, refinement pulverising step, vibration screening step.The invention has the advantages that: changing food waste, kitchen castoff, the remaining rubbish of meal, waste after meal belong to a class together, all belong to ripe material, and it easily carries out the aquation fusion treatment; Moreover it contains abundant organic materials the changing food waste material; General changing food waste is that it is delivered to feed arrangement by special-purpose vehicle through measuring; Feed arrangement is comprised of receiving hopper and the first conveyer, and receiving hopper has the hydraulic top cover automatic open close to arrange to prevent that waste gas from expanding, and it provides power by hydraulic system the first conveyer, when mass transport is hampered, can rotate backward, prevent jam, guarantee that the continous-stable of material is carried; And its bottom and sidewall are provided with the draining hole, carry out Separation of Solid and Liquid in convey materials; At the spray equipment of sort process configuration high-temperature water, realize at once preliminary cleaning performance, its flow scheme design is reasonable; The mode that sorting is cleaned with broken bag limit, sorting limit, limit cleaning foreign material cleans out the organic matter in foreign material, isolated foreign material clean hygiene, foreign material sorting rate>90%; High-temperature molten is washed and can be killed to a certain extent or suppress the part microbial growth, contributes to the security that improves changing food waste to process; The first material of institute's charging is carried out to preliminary preheating, be beneficial to the preheating in early stage to the first material, improve material thawing degree, be convenient to next step high temperature cleaning treatment, operating efficiency improves.
The accompanying drawing explanation
Fig. 1 is the first embodiment process flow diagram that the present invention adopts the material flusher;
Fig. 2 is the second embodiment process flow diagram that the present invention adopts the high-temperature water preheating device.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
As depicted in figs. 1 and 2, the embodiment of the present invention, a kind of sorting of restaurant garbage treating system, cleaning screening, pulverizing and screening discharging technology, this restaurant garbage treating system includes receiving hopper, the first conveyer, sorter, cleaning screen extension set, pulverizer and vibratory sieve, and this technique includes following steps:
Storing step connects material: the changing food waste woollen that collected outside is come, in unified each receiving hopper that is placed in;
Carry the draining step: the changing food waste woollen in receiving hopper is poured into to the porch of the first conveyer, transfer to the first conveyer and the changing food waste woollen is sent into to the entrance of sorter; The first conveyer moves from bottom to top, and in course of conveying, the institute's water content in the changing food waste woollen is taken advantage of a situation downstream to the first conveyer bottom, so that the moisture content drop goes out effect; The first conveyer adopts the Shaftless screw conveyor structure.
Sorting removal step: start sorter, be set to two partial material by carrying the changing food waste woollen come up to divide: a part of material is waste material, this waste material diameter range is 50 millimeters to 500 millimeters, as metal, plastics, vial, packaging bag, discarded tablecloth, polybag class; Another part material is the first material containing organic composition; Dispose bag-breaking device and spray equipment in sorter, respectively in the garbage sorting process to the broken of packaging bag with to the preliminary cleaning of changing food waste woollen;
Cleaning screen is step by step: the cleaning screen extension set disposes respectively material inlet and high-temperature water import; The first material and material inlet matching interface; Start the cleaning screen extension set, the first material and high-temperature water are fully merged, the first material is included to the separation of melting of organic materials; The first material is divided into two partial material after the cleaning screen extension set is processed: a part of material is waste residue, and this waste residue diameter range is 5 millimeters to 50 millimeters, as bottle cap, bone, shell; Another part material is to incorporate the first water slurry mixture of one with high-temperature water;
The refinement pulverising step: at the bottom of pulverizer, chamber is furnished with the porous screen plate, and intermediate configurations has rotary shredder head, and the shredder head end face and porous screen plate inner face gap supporting; After the first water slurry mixture is delivered to the pulverizer entrance, in small, broken bits to the compacting of the first water slurry mixture by shredder head, and lower leakage the after the porous screen plate filters of the second water slurry mixture after in small, broken bits; Adopt vibratory sieve to realize the further thinning processing of material, guaranteeing effective granular size simultaneously, validity and security while also having guaranteed next flow processing.
The vibration screening step: the vibratory sieve open topped, its surrounding is furnished with the guardrail limit, and a side on guardrail limit is furnished with the outlet of sieve material; The second water slurry mixture is in the open topped that above is invested in vibratory sieve, and the operation by vibratory sieve is sub-sieved into two partial material by the second water slurry mixture: a part of material is small particle, and it directly leaks under sieve screen apertures; Two partial material are bulky grain things, and it is leaked outside by the outlet of sieve material.
Changing food waste, kitchen castoff, the remaining rubbish of meal, waste after meal belong to a class together, all belong to ripe material, and it easily carries out the aquation fusion treatment; Moreover it contains abundant organic materials the changing food waste material.General changing food waste is that it is delivered to feed arrangement by special-purpose vehicle through measuring; Feed arrangement is comprised of receiving hopper and the first conveyer, and receiving hopper has the hydraulic top cover automatic open close to arrange to prevent that waste gas from expanding, and it provides power by hydraulic system the first conveyer, when mass transport is hampered, can rotate backward, prevent jam, guarantee that the continous-stable of material is carried; And its bottom and sidewall are provided with the draining hole, carry out Separation of Solid and Liquid in convey materials.
The sorting removal step in, sorter has connected the high temperature rinse water by the road, and the high temperature rinse water and spray equipment supporting.At the spray equipment of sort process configuration high-temperature water, realize at once preliminary cleaning performance, its flow scheme design is reasonable.
Sorter was equipped with the rubbish passage from inlet to outlet, excessively on the end face of rubbish passage, dispose the sliding wear centering block that at least two roads are arranged in juxtaposition; Cross on the bottom surface of rubbish passage and be furnished with screen pack.The sorter outlet is to being connected to second conveyor, and waste material is outwards carried through conveyer.The mode that sorting is cleaned with broken bag limit, sorting limit, limit cleaning foreign material cleans out the organic matter in foreign material, isolated foreign material clean hygiene, foreign material sorting rate>90%.
In the vibration screening step, the bulky grain thing of generation is returned to the pulverizer entrance, carries out secondary processing in small, broken bits; The vibratory sieve outlet is equipped with sand-settling device, the separation filtering ponds that this sand-settling device intermediate configurations has a straight line to be arranged in juxtaposition; Small particle is filtered into two partial material through separating filtering ponds: a part of material is impurity, and another part material is the water slurry mixture; The sand-settling device outlet is equipped with former pond, and the outlet that the water slurry mixture enters this ,Qie Yuan pond, former pond is connected with the primary heater entrance.
In the refinement pulverising step, on described pulverizer porous screen plate, be shaped with the unit mesh, and the latus rectum value scope of each unit mesh is 1mm to 10mm.Receiving hopper, the first conveyer, second conveyor, sorter, in processing procedure, all can produce and ooze draining, and these ooze draining and import in collecting-tank through chute.
Melt in cleaning, it is about 20 minutes that high-temperature molten is washed the machine processing time, and its temperature is 50-60 ° of temperature; Fully stir the first material, clean out organic matter; High-temperature molten is washed and can be killed to a certain extent or suppress the part microbial growth, contributes to the security that improves changing food waste to process.
First embodiment of the invention, adopt the material flusher, and as shown in Figure 1: cleaning screen extension set material inlet is fitted with the material flusher on top; The material flusher includes and outside high-temp water source linkage unit sprinkler head, and the unit sprinkler head enters on the first material of material inlet in alignment with being about to.
Second embodiment of the invention, adopt the high-temperature water preheating device, and as shown in Figure 2: cleaning screen extension set material inlet upper end disposes the 3rd conveyer of carrying the first material; The 3rd top, conveyor outlet position is fitted with the high-temperature water preheating device, and the high-temperature water preheating device is connected with outside high-temperature water; Be provided with the unit sprinkler head on the high-temperature water preheating device, and on first material of unit sprinkler head in alignment with the 3rd conveyer.
The first material of institute's charging is carried out to preliminary preheating, be beneficial to the preheating in early stage to the first material, improve material thawing degree, be convenient to next step high temperature cleaning treatment, operating efficiency improves.
The invention has the advantages that: changing food waste, kitchen castoff, the remaining rubbish of meal, waste after meal belong to a class together, all belong to ripe material, and it easily carries out the aquation fusion treatment; Moreover it contains abundant organic materials the changing food waste material; General changing food waste is that it is delivered to feed arrangement by special-purpose vehicle through measuring; Feed arrangement is comprised of receiving hopper and the first conveyer, and receiving hopper has the hydraulic top cover automatic open close to arrange to prevent that waste gas from expanding, and it provides power by hydraulic system the first conveyer, when mass transport is hampered, can rotate backward, prevent jam, guarantee that the continous-stable of material is carried; And its bottom and sidewall are provided with the draining hole, carry out Separation of Solid and Liquid in convey materials; At the spray equipment of sort process configuration high-temperature water, realize at once preliminary cleaning performance, its flow scheme design is reasonable; The mode that sorting is cleaned with broken bag limit, sorting limit, limit cleaning foreign material cleans out the organic matter in foreign material, isolated foreign material clean hygiene, foreign material sorting rate>90%; High-temperature molten is washed and can be killed to a certain extent or suppress the part microbial growth, contributes to the security that improves changing food waste to process; The first material of institute's charging is carried out to preliminary preheating, be beneficial to the preheating in early stage to the first material, improve material thawing degree, be convenient to next step high temperature cleaning treatment, operating efficiency improves.
Most preferred embodiment of the present invention is illustrated, and the various variations of being made by those of ordinary skills or remodeling can not depart from the scope of the present invention.

Claims (9)

1. the sorting of a restaurant garbage treating system, cleaning screening, pulverizing and screening discharging technology, this restaurant garbage treating system includes receiving hopper, the first conveyer, sorter, cleaning screen extension set, pulverizer and vibratory sieve, it is characterized in that: this technique includes following steps:
Storing step connects material: the changing food waste woollen that collected outside is come, in unified each receiving hopper that is placed in;
Carry the draining step: the changing food waste woollen in receiving hopper is poured into to the porch of the first conveyer, transfer to the first conveyer and the changing food waste woollen is sent into to the entrance of sorter; The first conveyer moves from bottom to top, and in course of conveying, the institute's water content in the changing food waste woollen is taken advantage of a situation downstream to the first conveyer bottom, so that the moisture content drop goes out effect;
The sorting removal step: start sorter, be set to two partial material by carrying the changing food waste woollen come up to divide: a part of material is waste material, and this waste material diameter range is 50 millimeters to 500 millimeters; Another part material is the first material containing organic composition;
Dispose bag-breaking device and spray equipment in described sorter, broken and the changing food waste woollen is tentatively cleaned to packaging bag in the garbage sorting process respectively;
Cleaning screen is step by step: described cleaning screen extension set disposes respectively material inlet and high-temperature water import; Described the first material and material inlet matching interface; Start the cleaning screen extension set, the first material and high-temperature water are fully merged, the first material is included to the separation of melting of organic materials; Described the first material is divided into two partial material after the cleaning screen extension set is processed: a part of material is waste residue, and this waste residue diameter range is 5 millimeters to 50 millimeters; Another part material is to incorporate the first water slurry mixture of one with high-temperature water;
The refinement pulverising step: at the bottom of described pulverizer, chamber is furnished with the porous screen plate, and intermediate configurations has rotary shredder head, and the shredder head end face and porous screen plate inner face gap supporting; After described the first water slurry mixture is delivered to the pulverizer entrance, in small, broken bits to the compacting of the first water slurry mixture by shredder head, and lower leakage the after the porous screen plate filters of the second water slurry mixture after in small, broken bits;
The vibration screening step: described vibratory sieve open topped, its surrounding is furnished with the guardrail limit, and a side on guardrail limit is furnished with the outlet of sieve material; Described the second water slurry mixture is in the open topped that above is invested in vibratory sieve, and the operation by vibratory sieve is sub-sieved into two partial material by the second water slurry mixture: a part of material is small particle, and it directly leaks under sieve screen apertures; Two partial material are bulky grain things, and it is leaked outside by the outlet of sieve material.
2. the sorting of a kind of restaurant garbage treating system according to claim 1, cleaning screening, pulverizing and screening discharging technology, it is characterized in that: in described sorting removal step, described sorter has connected the high temperature rinse water by the road, and the high temperature rinse water and described spray equipment supporting.
3. the sorting of a kind of restaurant garbage treating system according to claim 2, cleaning screening, pulverizing and screening discharging technology, it is characterized in that: described sorter was equipped with the rubbish passage from inlet to outlet, excessively on the end face of rubbish passage, disposed the sliding wear centering block that at least two roads are arranged in juxtaposition; Is furnished with screen pack on the bottom surface of described rubbish passage excessively.
4. the sorting of a kind of restaurant garbage treating system according to claim 3, cleaning screening, pulverizing and screening discharging technology is characterized in that: described sorter outlet is to being connected to second conveyor, and waste material is outwards carried through conveyer.
5. the sorting of a kind of restaurant garbage treating system according to claim 1, cleaning screening, pulverizing and screening discharging technology, it is characterized in that: in described vibration screening step, the bulky grain thing of generation is returned to the pulverizer entrance, carries out secondary processing in small, broken bits.
6. the sorting of a kind of restaurant garbage treating system according to claim 1, cleaning screening, pulverizing and screening discharging technology, it is characterized in that: in described refinement pulverising step, be shaped with the unit mesh on described pulverizer porous screen plate, and the latus rectum value scope of each unit mesh is 1mm to 10mm.
7. the sorting of a kind of restaurant garbage treating system according to claim 1, cleaning screening, pulverizing and screening discharging technology, it is characterized in that: described receiving hopper, the first conveyer, second conveyor, sorter are in processing procedure, all can produce and ooze draining, and these ooze draining and import in collecting-tank through chute.
8. the sorting of a kind of restaurant garbage treating system according to claim 1, cleaning screening, pulverizing and screening discharging technology, it is characterized in that: described cleaning screen extension set material inlet is fitted with the material flusher on top; Described material flusher includes and outside high-temp water source linkage unit sprinkler head, and the unit sprinkler head enters on the first material of material inlet in alignment with being about to.
9. the sorting of a kind of restaurant garbage treating system according to claim 1, cleaning screening, pulverizing and screening discharging technology, it is characterized in that: described cleaning screen extension set material inlet upper end disposes the 3rd conveyer of carrying the first material; Described the 3rd top, conveyor outlet position is fitted with the high-temperature water preheating device, and the high-temperature water preheating device is connected with outside high-temperature water; Be provided with the unit sprinkler head on described high-temperature water preheating device, and on first material of unit sprinkler head in alignment with the 3rd conveyer.
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