CN102553892A - Sorting, cleaning screening, smashing and screening discharging process of kitchen waste processing system - Google Patents
Sorting, cleaning screening, smashing and screening discharging process of kitchen waste processing system Download PDFInfo
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- CN102553892A CN102553892A CN2012100184896A CN201210018489A CN102553892A CN 102553892 A CN102553892 A CN 102553892A CN 2012100184896 A CN2012100184896 A CN 2012100184896A CN 201210018489 A CN201210018489 A CN 201210018489A CN 102553892 A CN102553892 A CN 102553892A
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Abstract
The invention discloses a sorting, cleaning screening, smashing and screening discharging process of a kitchen waste processing system. The kitchen waste processing system disclosed by the invention comprises a material receiving hopper, a first conveyor, a sorting machine, a cleaning sieving machine, a smashing machine and a vibrating screen; and the process comprises the following steps of: receiving and storing material, conveying and leaching, sorting and removing sundries, cleaning screening, refining smashing and vibrating screening; kitchen waste is cooked material, and organic material is hydrated and fused; a high temperature water spraying device is arranged in a sorting process, and workflow design is reasonable; the sorting and cleaning are carried out, organic matter is cleaned out from sundries in a manner that sorting is carried out while a bag is broken and the sundries are cleaned, and the separated sundries are clean and healthful; and high temperature melting and cleaning are carried out to kill partial microorganism or inhibit partial microorganism in certain degree, thus being beneficial to improving safety treatment on the kitchen waste; and a first material which is fed is primarily preheated, thus being beneficial to early stage preheating on the first material and being convenient to high temperature cleaning in the next step.
Description
Technical field
The present invention relates to solid waste Treatment Technology field, particularly a kind of letter sorting of changing food waste treatment system, cleaning screening, pulverizing and screening discharging technology.
Background technology
Changing food waste mainly refers to the food waste thing that family, dining room, catering trade etc. are produced, and is commonly called as swill, is the important part of rubbish in the cities and towns; In view of the diet style of China, changing food waste quantity is huge; Because changing food waste contains numerous organic matter compositions, in case changing food waste rots, the harm of its generation is inestimable.How effectively changing food waste the mitigation processing, how organic materials is refined utilization, how to reach the efficient processing to changing food waste, has been that each cities and towns environmental sanitation department handles the most important thing of being considered to changing food waste at present.
The kitchen castoff Main Ingredients and Appearance comprises rice and flours food residues, vegetables, vegetable and animals oils, meat, bone etc., on chemical composition, starch, cellulose, protein, lipid and inorganic salts etc. is arranged.The characteristics of kitchen castoff are that content of organics is abundant, moisture is high, perishable; In time reasonably do not dispose if do not carry out; Not only influence the city appearance of the city and human settlement, and grow harmful materials such as pathogenic microorganism, mycotoxin easily, the harm people's daily life and healthy.
In the prior art, also having the treatment technology to changing food waste, is that " a kind of processing method of changing food waste " (notification number is CN101921809A) applied for a patent in the China invention of CN201010240492.3 like the patent No.; Mixture, the centrifugation that comprises letter sorting removal of impurities, pulverized particles diameter≤8mm obtain light mutually with heavy phase, will obtain gently be centrifugated into grease and highly concentrated solution, aquation making beating and acidifying mutually: heavy phase and highly concentrated solution water mill are processed underflow and the acidifying that is hydrolyzed obtains carrying out in base-material, the upflow anaerobic sludge blanket process anaerobic fermentation and obtains biogas to underflow.This design is not cleaned the high temperature of solids carrying out in the garbage sorting process, and the waste residue thing surface adhesion of being discharged has more organic materials, and this is unfavorable for the more collection of organic component; When further organic materials is handled, do not introduce the high temperature water-washing method, be unfavorable for the recovery of organic materials during to the secondary removal of impurities, reduce actual processing effect.
Summary of the invention
Technical problem to be solved by this invention is the present situation to prior art, provide a kind of flow scheme design rationally, handle safety, aquation fusion amount big, clean up, stable and do the high changing food waste treatment system of efficient letter sorting, clean screening, pulverize and the screening discharging technology.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of letter sorting of changing food waste treatment system, cleaning screening, pulverizing and screening discharging technology; This changing food waste treatment system includes receiving hopper, first conveyer, sorter, cleaning screen extension set, pulverizer and vibratory sieve, and this technology includes following steps:
Storing step connects material: the changing food waste that collected outside is come is woollen, in unified each receiving hopper that is placed in;
Carry the draining step: the changing food waste woolen cloth in the receiving hopper is poured into the porch of first conveyer, transfer to the inlet that sorter sent into the changing food waste woolen cloth by first conveyer; First conveyer moves from bottom to top, and in course of conveying, the institute's water content in the changing food waste woolen cloth is taken advantage of a situation down and flow to the first conveyer bottom, so that the moisture content drop goes out effect;
The letter sorting removal step: start sorter, with carrying the changing food waste that comes up to be set to two partial material woollen the branch: a part of material is a waste material, and this waste material diameter range is 50 millimeters to 500 millimeters; Another part material is first material that contains organic composition; Dispose brokenly bagging apparatus and spray equipment in the sorter, respectively in the garbage sorting process to the broken of packaging bag with to the woollen preliminary cleaning of changing food waste;
Cleaning screen is step by step: the cleaning screen extension set disposes material inlet and high-temperature water import respectively; First material and material inlet matching interface; Start the cleaning screen extension set, first material and high-temperature water are fully merged, first material is included the separation of melting of organic materials; First material is divided into two partial material after the cleaning screen extension set is handled: a part of material is a waste residue, and this waste residue diameter range is 5 millimeters to 50 millimeters; Another part material is the first water slurry mixture that incorporates one with high-temperature water;
The refinement pulverising step: the chamber is furnished with the porous screen plate at the bottom of the pulverizer, and intermediate configurations has rotary shredder head, and shredder head end face and porous screen plate inner face gap are supporting; After the first water slurry mixture is delivered to the pulverizer inlet, in small, broken bits by shredder head to the compacting of the first water slurry mixture, and the second water slurry mixture after in small, broken bits leaks down after the porous screen plate filters;
The vibration screening step: the vibratory sieve open topped, be furnished with the guardrail limit around it, and a side on guardrail limit is furnished with the outlet of sieve material; The second water slurry mixture from be invested in the open topped of vibratory sieve, the operation through vibratory sieve becomes two partial material with the second water slurry mixture sub-sieve: a part of material is a small particle, and it directly leaks under sieve screen apertures; Two partial material are bulky grain things, and it is leaked outside by the outlet of sieve material.
The measure of taking also comprises:
In the above-mentioned letter sorting removal step, sorter has connected the high temperature rinse water by the road, and high temperature rinse water and spray equipment are supporting.
Above-mentioned sorter was equipped with the rubbish passage from inlet to outlet, dispose the sliding wear centering block that at least two roads are arranged in juxtaposition on the end face of rubbish passage excessively; Cross on the bottom surface of rubbish passage and be furnished with screen pack.
The outlet of above-mentioned sorter is to being connected to second conveyer, and waste material is outwards carried through conveyer.
In the above-mentioned vibration screening step, the bulky grain thing of generation is returned to the pulverizer inlet, carries out secondary processing in small, broken bits.
In the above-mentioned refinement pulverising step, be shaped on the unit mesh on the pulverizer porous screen plate, and the latus rectum value scope of each unit mesh is 1mm to 10mm.
Above-mentioned receiving hopper, first conveyer, second conveyer, sorter all can produce and ooze draining in processing procedure, and these ooze draining and import in collecting-tank through chute.
Be fitted with the material flusher on the above-mentioned cleaning screen extension set material inlet top; The material flusher includes and outside high-temp water source linkage unit sprinkler head, and the unit sprinkler head gets on first material of material inlet in alignment with being about to.
Above-mentioned cleaning screen extension set material inlet upper end disposes the 3rd conveyer of carrying first material; Top, the 3rd conveyer exit position is fitted with the high-temperature water preheating device, and the high-temperature water preheating device is connected with outside high-temperature water; The high-temperature water preheating device is provided with the unit sprinkler head, and on first material of unit sprinkler head in alignment with the 3rd conveyer.
Compared with prior art; The present invention includes receiving hopper, first conveyer, sorter, cleaning screen extension set, pulverizer and vibratory sieve, this technology includes following steps: the storing step that connects material, carry draining step, letter sorting removal step, cleaning screen step by step, refinement pulverising step, vibration screening step.The invention has the advantages that: changing food waste, kitchen castoff, the surplus rubbish of meal, waste after meal belong to one type together, all belong to ripe material, and it is prone to carry out the aquation fusion treatment; Moreover it contains abundant organic materials the changing food waste material; General changing food waste is through measuring, and it is delivered to feed arrangement by special-purpose vehicle; Feed arrangement is made up of the receiving hopper and first conveyer, and receiving hopper has the setting of hydraulic top cover automatic open close to expand to prevent waste gas, and it provides power by hydraulic system first conveyer; When mass transport is hampered; But backward rotation prevents jam, guarantees that the continous-stable of material is carried; And its bottom and sidewall are provided with the draining hole, in convey materials, carry out Separation of Solid and Liquid; At the spray equipment of sort process configuration high-temperature water, realize preliminary cleaning performance at once, its flow scheme design is reasonable; The mode that letter sorting is cleaned with sorting limit, limit broken bag limit cleaning foreign material cleans out the organic matter in the foreign material isolated foreign material clean hygiene, foreign material sorting rate>90%; High temperature melts to wash and can kill to a certain extent or suppress the part microbial growth, and the security that helps to improve changing food waste is handled; First material of institute's charging is carried out preliminary preheating, be beneficial to the preheating in early stage to first material, improve material thawing degree, be convenient to next step high temperature clean, operating efficiency improves.
Description of drawings
Fig. 1 is the first embodiment process flow diagram that the present invention adopts the material flusher;
Fig. 2 is the second embodiment process flow diagram that the present invention adopts the high-temperature water preheating device.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
As depicted in figs. 1 and 2; The embodiment of the invention; A kind of letter sorting of changing food waste treatment system, cleaning screening, pulverizing and screening discharging technology; This changing food waste treatment system includes receiving hopper, first conveyer, sorter, cleaning screen extension set, pulverizer and vibratory sieve, and this technology includes following steps:
Storing step connects material: the changing food waste that collected outside is come is woollen, in unified each receiving hopper that is placed in;
Carry the draining step: the changing food waste woolen cloth in the receiving hopper is poured into the porch of first conveyer, transfer to the inlet that sorter sent into the changing food waste woolen cloth by first conveyer; First conveyer moves from bottom to top, and in course of conveying, the institute's water content in the changing food waste woolen cloth is taken advantage of a situation down and flow to the first conveyer bottom, so that the moisture content drop goes out effect; First conveyer adopts the Shaftless screw conveyor structure.
Letter sorting removal step: start sorter; With carrying the changing food waste that comes up to be set to two partial material woollen the branch: a part of material is a waste material; This waste material diameter range is 50 millimeters to 500 millimeters, like metal, plastics, vial, packaging bag, discarded tablecloth, polybag class; Another part material is first material that contains organic composition; Dispose brokenly bagging apparatus and spray equipment in the sorter, respectively in the garbage sorting process to the broken of packaging bag with to the woollen preliminary cleaning of changing food waste;
Cleaning screen is step by step: the cleaning screen extension set disposes material inlet and high-temperature water import respectively; First material and material inlet matching interface; Start the cleaning screen extension set, first material and high-temperature water are fully merged, first material is included the separation of melting of organic materials; First material is divided into two partial material after the cleaning screen extension set is handled: a part of material is a waste residue, and this waste residue diameter range is 5 millimeters to 50 millimeters, like bottle cap, bone, shell; Another part material is the first water slurry mixture that incorporates one with high-temperature water;
The refinement pulverising step: the chamber is furnished with the porous screen plate at the bottom of the pulverizer, and intermediate configurations has rotary shredder head, and shredder head end face and porous screen plate inner face gap are supporting; After the first water slurry mixture is delivered to the pulverizer inlet, in small, broken bits by shredder head to the compacting of the first water slurry mixture, and the second water slurry mixture after in small, broken bits leaks down after the porous screen plate filters; Adopt vibratory sieve to realize the further thinning processing of material, guaranteeing effective granular size simultaneously, validity and security when also having guaranteed next flow processing.
The vibration screening step: the vibratory sieve open topped, be furnished with the guardrail limit around it, and a side on guardrail limit is furnished with the outlet of sieve material; The second water slurry mixture from be invested in the open topped of vibratory sieve, the operation through vibratory sieve becomes two partial material with the second water slurry mixture sub-sieve: a part of material is a small particle, and it directly leaks under sieve screen apertures; Two partial material are bulky grain things, and it is leaked outside by the outlet of sieve material.
Changing food waste, kitchen castoff, the surplus rubbish of meal, waste after meal belong to one type together, all belong to ripe material, and it is prone to carry out the aquation fusion treatment; Moreover it contains abundant organic materials the changing food waste material.General changing food waste is through measuring, and it is delivered to feed arrangement by special-purpose vehicle; Feed arrangement is made up of the receiving hopper and first conveyer, and receiving hopper has the setting of hydraulic top cover automatic open close to expand to prevent waste gas, and it provides power by hydraulic system first conveyer; When mass transport is hampered; But backward rotation prevents jam, guarantees that the continous-stable of material is carried; And its bottom and sidewall are provided with the draining hole, in convey materials, carry out Separation of Solid and Liquid.
In the letter sorting removal step, sorter has connected the high temperature rinse water by the road, and high temperature rinse water and spray equipment are supporting.At the spray equipment of sort process configuration high-temperature water, realize preliminary cleaning performance at once, its flow scheme design is reasonable.
Sorter was equipped with the rubbish passage from inlet to outlet, dispose the sliding wear centering block that at least two roads are arranged in juxtaposition on the end face of rubbish passage excessively; Cross on the bottom surface of rubbish passage and be furnished with screen pack.Sorter outlet is to being connected to second conveyer, and waste material is outwards carried through conveyer.The mode that letter sorting is cleaned with sorting limit, limit broken bag limit cleaning foreign material cleans out the organic matter in the foreign material isolated foreign material clean hygiene, foreign material sorting rate>90%.
In the vibration screening step, the bulky grain thing of generation is returned to the pulverizer inlet, carries out secondary processing in small, broken bits; The vibratory sieve outlet is equipped with sand-settling device, the separation filtering ponds that this sand-settling device intermediate configurations has a straight line to be arranged in juxtaposition; Small particle is filtered into two partial material through separating filtering ponds: a part of material is an impurity, and another part material is the water slurry mixture; The sand-settling device outlet is equipped with former pond, and the water slurry mixture gets into this former pond, and the outlet in former pond is connected with the primary heater inlet.
In the refinement pulverising step, be shaped on the unit mesh on the described pulverizer porous screen plate, and the latus rectum value scope of each unit mesh is 1mm to 10mm.Receiving hopper, first conveyer, second conveyer, sorter all can produce and ooze draining in processing procedure, and these ooze draining and import in collecting-tank through chute.
Melt in the cleaning, high temperature melts that to wash the machine processing time be about 20 minutes, and its temperature is 50-60 ° of temperature; Fully stir first material, clean out organic matter; High temperature melts to wash and can kill to a certain extent or suppress the part microbial growth, and the security that helps to improve changing food waste is handled.
First embodiment of the invention adopts the material flusher, and as shown in Figure 1: cleaning screen extension set material inlet is fitted with the material flusher on the top; The material flusher includes and outside high-temp water source linkage unit sprinkler head, and the unit sprinkler head gets on first material of material inlet in alignment with being about to.
Second embodiment of the invention adopts the high-temperature water preheating device, and is as shown in Figure 2: cleaning screen extension set material inlet upper end disposes the 3rd conveyer of carrying first material; Top, the 3rd conveyer exit position is fitted with the high-temperature water preheating device, and the high-temperature water preheating device is connected with outside high-temperature water; The high-temperature water preheating device is provided with the unit sprinkler head, and on first material of unit sprinkler head in alignment with the 3rd conveyer.
First material of institute's charging is carried out preliminary preheating, be beneficial to the preheating in early stage to first material, improve material thawing degree, be convenient to next step high temperature clean, operating efficiency improves.
The invention has the advantages that: changing food waste, kitchen castoff, the surplus rubbish of meal, waste after meal belong to one type together, all belong to ripe material, and it is prone to carry out the aquation fusion treatment; Moreover it contains abundant organic materials the changing food waste material; General changing food waste is through measuring, and it is delivered to feed arrangement by special-purpose vehicle; Feed arrangement is made up of the receiving hopper and first conveyer, and receiving hopper has the setting of hydraulic top cover automatic open close to expand to prevent waste gas, and it provides power by hydraulic system first conveyer; When mass transport is hampered; But backward rotation prevents jam, guarantees that the continous-stable of material is carried; And its bottom and sidewall are provided with the draining hole, in convey materials, carry out Separation of Solid and Liquid; At the spray equipment of sort process configuration high-temperature water, realize preliminary cleaning performance at once, its flow scheme design is reasonable; The mode that letter sorting is cleaned with sorting limit, limit broken bag limit cleaning foreign material cleans out the organic matter in the foreign material isolated foreign material clean hygiene, foreign material sorting rate>90%; High temperature melts to wash and can kill to a certain extent or suppress the part microbial growth, and the security that helps to improve changing food waste is handled; First material of institute's charging is carried out preliminary preheating, be beneficial to the preheating in early stage to first material, improve material thawing degree, be convenient to next step high temperature clean, operating efficiency improves.
Most preferred embodiment of the present invention is illustrated, and various variations or the remodeling made by those of ordinary skills can not depart from the scope of the present invention.
Claims (9)
1. the letter sorting of a changing food waste treatment system, cleaning screening, pulverizing and screening discharging technology; This changing food waste treatment system includes receiving hopper, first conveyer, sorter, cleaning screen extension set, pulverizer and vibratory sieve, it is characterized in that: this technology includes following steps:
Storing step connects material: the changing food waste that collected outside is come is woollen, in unified each receiving hopper that is placed in;
Carry the draining step: the changing food waste woolen cloth in the receiving hopper is poured into the porch of first conveyer, transfer to the inlet that sorter sent into the changing food waste woolen cloth by first conveyer; First conveyer moves from bottom to top, and in course of conveying, the institute's water content in the changing food waste woolen cloth is taken advantage of a situation down and flow to the first conveyer bottom, so that the moisture content drop goes out effect;
The letter sorting removal step: start sorter, with carrying the changing food waste that comes up to be set to two partial material woollen the branch: a part of material is a waste material, and this waste material diameter range is 50 millimeters to 500 millimeters; Another part material is first material that contains organic composition;
Dispose brokenly bagging apparatus and spray equipment in the described sorter, respectively in the garbage sorting process to the broken of packaging bag with to the woollen preliminary cleaning of changing food waste;
Cleaning screen is step by step: described cleaning screen extension set disposes material inlet and high-temperature water import respectively; Described first material and material inlet matching interface; Start the cleaning screen extension set, first material and high-temperature water are fully merged, first material is included the separation of melting of organic materials; Described first material is divided into two partial material after the cleaning screen extension set is handled: a part of material is a waste residue, and this waste residue diameter range is 5 millimeters to 50 millimeters; Another part material is the first water slurry mixture that incorporates one with high-temperature water;
The refinement pulverising step: the chamber is furnished with the porous screen plate at the bottom of the described pulverizer, and intermediate configurations has rotary shredder head, and shredder head end face and porous screen plate inner face gap are supporting; After the described first water slurry mixture is delivered to the pulverizer inlet, in small, broken bits by shredder head to the compacting of the first water slurry mixture, and the second water slurry mixture after in small, broken bits leaks down after the porous screen plate filters;
The vibration screening step: described vibratory sieve open topped, be furnished with the guardrail limit around it, and a side on guardrail limit is furnished with the outlet of sieve material; The described second water slurry mixture from be invested in the open topped of vibratory sieve, the operation through vibratory sieve becomes two partial material with the second water slurry mixture sub-sieve: a part of material is a small particle, and it directly leaks under sieve screen apertures; Two partial material are bulky grain things, and it is leaked outside by the outlet of sieve material.
2. the letter sorting of a kind of changing food waste treatment system according to claim 1, cleaning screening, pulverizing and screening discharging technology; It is characterized in that: in the described letter sorting removal step; Described sorter has connected the high temperature rinse water by the road, and high temperature rinse water and described spray equipment are supporting.
3. the letter sorting of a kind of changing food waste treatment system according to claim 2, cleaning screening, pulverizing and screening discharging technology; It is characterized in that: described sorter was equipped with the rubbish passage from inlet to outlet, disposed the sliding wear centering block that at least two roads are arranged in juxtaposition on the end face of rubbish passage excessively; Is furnished with screen pack on the bottom surface of described rubbish passage excessively.
4. the letter sorting of a kind of changing food waste treatment system according to claim 3, clean screening, pulverize and the screening discharging technology, it is characterized in that: described sorter outlet is to being connected to second conveyer, and waste material is outwards carried through conveyer.
5. the letter sorting of a kind of changing food waste treatment system according to claim 1, cleaning screening, pulverizing and screening discharging technology is characterized in that: in the described vibration screening step, the bulky grain thing of generation is returned to the pulverizer inlet, carries out secondary processing in small, broken bits.
6. the letter sorting of a kind of changing food waste treatment system according to claim 1, cleaning screening, pulverizing and screening discharging technology; It is characterized in that: in the described refinement pulverising step; Be shaped on the unit mesh on the described pulverizer porous screen plate, and the latus rectum value scope of each unit mesh is 1mm to 10mm.
7. the letter sorting of a kind of changing food waste treatment system according to claim 1, cleaning screening, pulverizing and screening discharging technology; It is characterized in that: described receiving hopper, first conveyer, second conveyer, sorter are in processing procedure; All can produce and ooze draining, and these ooze draining and import in collecting-tank through chute.
8. the letter sorting of a kind of changing food waste treatment system according to claim 1, cleaning screening, pulverizing and screening discharging technology, it is characterized in that: described cleaning screen extension set material inlet is fitted with the material flusher on the top; Described material flusher includes and outside high-temp water source linkage unit sprinkler head, and the unit sprinkler head gets on first material of material inlet in alignment with being about to.
9. the letter sorting of a kind of changing food waste treatment system according to claim 1, cleaning screening, pulverizing and screening discharging technology is characterized in that: described cleaning screen extension set material inlet upper end disposes the 3rd conveyer of conveying first material; Top, described the 3rd conveyer exit position is fitted with the high-temperature water preheating device, and the high-temperature water preheating device is connected with outside high-temperature water; Described high-temperature water preheating device is provided with the unit sprinkler head, and on first material of unit sprinkler head in alignment with the 3rd conveyer.
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CN107702476B (en) * | 2017-11-10 | 2022-09-30 | 上海艺迈实业有限公司 | Waste heat recycling device and process flow for kitchen waste treatment |
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