CN102538575B - Automatic bullet assembly system based on magnetic synchronous belt and pneumatic device - Google Patents
Automatic bullet assembly system based on magnetic synchronous belt and pneumatic device Download PDFInfo
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- CN102538575B CN102538575B CN201210057807XA CN201210057807A CN102538575B CN 102538575 B CN102538575 B CN 102538575B CN 201210057807X A CN201210057807X A CN 201210057807XA CN 201210057807 A CN201210057807 A CN 201210057807A CN 102538575 B CN102538575 B CN 102538575B
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- bullet
- synchronous belt
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 73
- 238000001514 detection method Methods 0.000 claims description 24
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
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Abstract
The invention discloses an automatic bullet assembly system based on a magnetic synchronous belt and a pneumatic device. The system comprises a turntable, the magnetic synchronous belt, a dialing strip, a front bullet pressing mechanism, a rear bullet pressing mechanism and a pneumatic bullet direction detecting mechanism, wherein the turntable is used for bearing bullets; the magnetic synchronous belt is positioned on the outer edge of the turntable and used for adsorbing and conveying the bullets; the dialing strip is used for guiding the bullets to enter the magnetic synchronous belt and fixed on the top of the turntable; the front bullet pressing mechanism is used for pressing positive bullets on the magnetic synchronous belt into a first magazine; the rear bullet pressing mechanism is used for pressing reverse bullets on the magnetic synchronous belt into a second magazine; each of the front bullet pressing mechanism and the rear bullet pressing mechanism comprises a pneumatic mechanical arm and a photoelectric coder for detecting the bullets on the magnetic synchronous belt, the free end of the pneumatic mechanical arm is provided with a magnetic component for adsorbing the bullets, and the control signals of the pneumatic mechanical arm are from the photoelectric coder; and the pneumatic bullet direction detecting mechanism is used for detecting the directions of the bullets on the magnetic synchronous belt. The system is high in assembly efficiency and suitable for quick assembly of the large-batch bullets.
Description
Technical field
The present invention relates to bullet automatic assembly equipment field, relate in particular to a kind of bullet automatic setup system based on magnetic synchronous belt and pneumatic means.
Background technology
Need to consume a large amount of bullets in battlefield and gunnery training, these bullets just can install in rifle and be shot after all needing to be installed to magazine, at present, bullet is installed to that process in magazine is main or will shoot more than ground of personnel is pressed into magazine, and process of press in is wasted time and energy.The aid of some magazine fillings is also arranged at present, but also all need human assistance, shoot efficiency and still have much room for improvement.
At present, existing auxiliary loading device is speedloader, its operation principle be by the bullet proper alignment in speedloader, upper cover is incorporated into to original position, then connects and want the magazine shot, move pull handle to the end, bullet has just fitly been put into magazine.
In addition, the magazine that also has a kind of fast loading, directly on magazine, designed the valve of " opening box ", can pull open this piece valve when upper bullet, again send diving board and the spring of the inside first are locked in to the magazine bottom, then just bullet need not be able to be pressurizeed and is placed in magazine, realize the bullet Fast Installation.
Although these two kinds of modes can help soldier and shooting personnel to improve and shoot efficiency, due to it, to shoot the process automation degree lower, shoots efficiency still undesirable, need to carry out the improvement of automation.
Summary of the invention
The invention provides a kind of bullet automatic setup system based on magnetic synchronous belt and pneumatic means, efficiency of assembling is high, is suitable for the quick assembling of bullet in enormous quantities.
A kind of bullet automatic setup system based on magnetic synchronous belt and pneumatic means comprises:
For carrying the rotating disk of bullet;
Be positioned at described rotating disk outward flange, for adsorbing and transmit the magnetic synchronous belt of bullet;
For guiding bullet to enter the bar of dialling of described magnetic synchronous belt, dial bar and be fixed on described rotating disk end face;
For the forward bullet on described magnetic synchronous belt being pressed into to the front slide feeding device structure of the first magazine;
For the reverse bullet on described magnetic synchronous belt being pressed into to the rear slide feeding device structure of the second magazine;
Described front slide feeding device structure and rear slide feeding device structure include pneumatic mechanical manipulator and for detection of the photoelectric encoder of the bullet on magnetic synchronous belt, the free end of pneumatic mechanical manipulator is provided with the magnetic force parts for absorbing bullets, and the control signal of described pneumatic mechanical manipulator comes from described photoelectric encoder;
For detection of bullet on magnetic synchronous belt towards bullet direction pneumatic measuring mechanism.
Bullet is poured on rotating disk, in the rotation of rotating disk with dial under the stirring of bar, bullet is tumbled to the rotating disk outward flange, magnetic synchronous belt adsorbs bullet and transmits, when the photoelectric encoder of front slide feeding device structure detects bullet, magnetic synchronous belt stops, the free end of the pneumatic mechanical manipulator of front slide feeding device structure adsorbs bullet, bullet direction pneumatic measuring mechanism is detected the bullet direction, the forward bullet is pressed into the first magazine, reverse bullet is touched down by bullet direction pneumatic measuring mechanism, get back on magnetic synchronous belt, magnetic synchronous belt transmits again, when the photoelectric encoder of rear slide feeding device structure detects bullet, magnetic synchronous belt stops, rear slide feeding device structure is pressed into the second magazine by reverse bullet.
As preferably, the end face of described rotating disk is smooth surface, and the level height of this smooth surface is outwards gradually low successively from center of turntable, is conducive to bullet and tumbles to the rotating disk outward flange.
In order to guarantee the stability of dial rotation, as preferably, described rotating disk coordinates driving by four minisize dc servomotors of the outer rim that is arranged on described rotating disk by gear.
As preferably, described group of bar is the some arc raised lines that extended to outward flange by center of turntable, and all arc raised lines, towards same circumferential bending, make under dial rotation, the rotating disk outward flange of better bullet being transferred, be conducive to absorption and the transmission of magnetic synchronous belt.
As preferably, described magnetic synchronous belt along the arranged tangential of rotating disk above rotating disk, thereby be conducive to the absorption of the bullet on the rotating disk outward flange and transmit.
As a kind of preferred structure of pneumatic mechanical manipulator, described pneumatic mechanical manipulator comprises: level be arranged on the first cylinder on fixed support point; The second cylinder that is subject to described the first air cylinder driven and vertically arranges; The described parts of the magnetic force for absorbing bullets are fixed on the piston rod of the second cylinder, and the control signal of described the first cylinder and the second cylinder comes from described photoelectric encoder.
By simple cylinder mechanism, just can realize bullet is pressed into to magazine.Further preferably, described bullet direction pneumatic measuring mechanism is horizontally disposed the 3rd cylinder, the piston rod of the 3rd cylinder is provided with the tubulose detection piece coordinated with the bullet head, this tubulose detection piece is relative with the bullet of the magnetic force parts absorption of front slide feeding device structure, and the control signal of described the 3rd cylinder comes from described photoelectric encoder.Described the 3rd cylinder is fixedly connected with the first cylinder in front slide feeding device structure by connector.When the bullet forward, the head of bullet is when the tubulose detection piece, and because the tubulose detection piece matches with the bullet head, bullet still rests on the magnetic force parts, and the pneumatic mechanical manipulator of front slide feeding device structure is pressed into the first magazine by this forward bullet.When bullet is reverse, the afterbody of bullet is when the tubulose detection piece, and because tubulose detection piece and boat tail mismatch, bullet is touched down to be got back on magnetic synchronous belt.
Compared with prior art, the present invention has following advantage:
The present invention is based on the bullet automatic setup system of magnetic synchronous belt and pneumatic means, rotating disk, magnetic synchronous belt, pneumatic mechanical manipulator and bullet direction pneumatic measuring mechanism, just the bullet of different directions can be pressed into to the first magazine and the second magazine by simple structure, mechanism is easy to use, shoots efficiency high.
Bullet direction pneumatic measuring mechanism of the present invention is preferably horizontally disposed the 3rd cylinder, the piston rod of the 3rd cylinder is provided with the tubulose detection piece coordinated with the bullet head, by simple structure, just can realize the direction of bullet is detected, photoelectric encoder also facilitates and the bullet number is counted simultaneously.
The present invention is based on the bullet automatic setup system of magnetic synchronous belt and pneumatic means, shoot efficiency high, can be suitable for the various occasions such as field gunnery training, shooting range, actual combat, significantly reduce soldier and shooting personnel's labour intensity, there is very important practice significance.
The accompanying drawing explanation
Fig. 1 is the structural representation that the present invention is based on the bullet automatic setup system of magnetic synchronous belt and pneumatic means;
Fig. 2 is turntable of the present invention, the structural representation of dialling bar and minisize dc servomotor;
The structural representation that Fig. 3 is conveyer frames in the present invention, front slide feeding device structure and rear slide feeding device structure;
The structural representation that Fig. 4 is magnetic synchronous belt in the present invention, bullet direction pneumatic measuring mechanism, front slide feeding device structure and rear slide feeding device structure.
The specific embodiment
Below in conjunction with accompanying drawing and implementation process, the present invention is further illustrated.
As shown in Figure 1, for the present invention is based on the bullet automatic setup system of magnetic synchronous belt and pneumatic means, comprise base 1, rotating disk 2, dial bar 3, conveyer frames 4, magnetic synchronous belt 5, front slide feeding device structure, bullet direction pneumatic measuring mechanism 8 and rear slide feeding device structure.On base 1, central authorities are provided with circular port, and rotating disk 2 is placed in this circular port.
As depicted in figs. 1 and 2, rotating disk 2 coordinates driving by four minisize dc servomotors 11 of the outer rim that is arranged on rotating disk 2 by gear.The end face of rotating disk 2 is smooth surface, the level height of this smooth surface is outwards gradually low successively from rotating disk 2 centers, the end face of rotating disk 2 is provided with dials bar 3, dialling bar 3 is the some arc raised lines that extended to outward flange by rotating disk 2 centers, the arc raised line is four, and the arc raised line of four is towards same circumferential bending.
As Fig. 1, as 3 and Fig. 4 as shown in, rotating disk 2 outward flanges are provided with the magnetic synchronous belt 5 that adsorbs and transmit bullet, magnetic synchronous belt 5 is along the arranged tangential of rotating disk 2 above rotating disk 2, magnetic synchronous belt 5 is four, is separately positioned on rotating disk 2 surroundings.Magnetic synchronous belt 5 is arranged on conveyer frames 4, and conveyer frames 4 is arranged on respectively the place, four angles on base 1.Be added with magnetisable material in the material of magnetic synchronous belt 5, can be adsorbed ferrimagnet.At present the shell case of bullet be copper clad steel by first, bullet is the compound bullet heart of leaded steel, all can be attracted by magnetic synchronous belt 5, and have stronger suction and guarantee that bullet can be adsorbed and assemble.
As Fig. 1, as 3 and Fig. 4 as shown in, be arranged on base 1 for the forward bullet by magnetic synchronous belt 5 be pressed into the first magazine 13 front slide feeding device structure, for the reverse bullet on magnetic synchronous belt 5 be pressed into the second magazine 14 rear slide feeding device structure and for detection of bullet on magnetic synchronous belt 5 towards bullet direction pneumatic measuring mechanism 8, forward is that bullet is consistent towards the direction of advance with magnetic synchronous belt 5, and reverse is the bullet direction of advance of magnetic synchronous belt 5 dorsad.Front slide feeding device structure and rear slide feeding device structure include pneumatic mechanical manipulator and for detection of the photoelectric encoder of the bullet on magnetic synchronous belt 5, this photoelectric encoder is arranged on the pneumatic mechanical manipulator below, position near magnetic synchronous belt 5, the free end of pneumatic mechanical manipulator is provided with the magnetic force parts for absorbing bullets, and the control signal of pneumatic mechanical manipulator comes from photoelectric encoder.The pneumatic mechanical manipulator of front slide feeding device structure comprises: level be arranged on the first cylinder 7 on base 1; The second cylinder 6 that is subject to the first cylinder 7 to drive and vertically arrange; Be fixed on the piston rod of the second cylinder 6 the magnetic force parts 61 for absorbing bullets.The magnetic force of 61 pairs of bullets of these magnetic force parts is greater than the magnetic force of 5 pairs of bullets of magnetic synchronous belt.The pneumatic mechanical manipulator of rear slide feeding device structure comprises: level be arranged on the first cylinder 10 on base 1; The second cylinder 9 that is subject to the first cylinder 10 to drive and vertically arrange; Be fixed on the piston rod of the second cylinder 9 the magnetic force parts 91 for absorbing bullets.The magnetic force of 91 pairs of bullets of these magnetic force parts is greater than the magnetic force of 5 pairs of bullets of magnetic synchronous belt.Be respectively equipped with the draw-in groove coordinated with the first magazine 13 and the second magazine 14 on base 1.Base 1 also is provided with bullet observation panel 12, for observing the bullet assembling situation on magnetic synchronous belt 5, is conducive to fault ground and finds in time and get rid of.Be positioned on the pneumatic mechanical manipulator of front slide feeding device structure, for detection of bullet on magnetic synchronous belt 5 towards bullet direction pneumatic measuring mechanism 8, the 3rd cylinder for the first cylinder 7 belows of being horizontally set on front slide feeding device structure, the 3rd cylinder is fixedly connected with the first cylinder 7 in front slide feeding device structure by connector, the piston rod of the 3rd cylinder is provided with the tubulose detection piece coordinated with the bullet head, and this tubulose detection piece is relative with the bullet of magnetic force parts 61 absorption of front slide feeding device structure.The first cylinder 7 of front slide feeding device structure and the second cylinder 6, the first cylinder 10 of rear slide feeding device structure and the second cylinder 9, the 3rd cylinder of bullet direction pneumatic measuring mechanism 8, magnetic synchronous belt 5 are controlled by control system.The control that the present invention is based on the bullet automatic setup system of magnetic synchronous belt and pneumatic means can utilize programmable logic controller (PLC) (PLC) to realize, specifically can realize by the corresponding program module of editor, the control signal source of programmable logic controller (PLC) (PLC) mainly comes from photoelectric encoder.
The present invention is described further bullet direction pneumatic measuring mechanism 8 in conjunction with existing bullet.
What the present invention is directed to is 7.62 * 39mm bullet, and this bullet is applicable to the maximum rifle rifle family-81 formula rifle of Chinese active service, this bullet total length 56mm, the long 26.8mm of bullet, the long 38.7mm of shell case, warhead mass 7.91g, shell case maximum gauge 11.35mm.Bullet direction pneumatic measuring mechanism 8 utilize bullet diameter (bullet maximum diameter is 6mm, and bullet is taper) much smaller than the characteristic of shell case diameter (shell case maximum diameter is 10.5mm) distinguish bullet towards.When bullet is forward, bullet touches down bullet at the Shi Buhui that advances (internal diameter of tubular portion is 6mm, can hold bullet, and depth of advance is 10mm, can not encounter shell case) to the tubulose detection piece on bullet direction pneumatic measuring mechanism 8; When bullet, while being reverse, bullet will touch down bullet (external diameter of tubular portion is 8mm, is less than the shell case external diameter, and depth of advance is 10mm, is enough to bullet is touched down) to the tubulose detection piece on bullet direction pneumatic measuring mechanism 8 when advancing.
Specific works process of the present invention is as follows:
Bullet is poured on rotating disk 2, in the rotation of rotating disk 2 with dial under the stirring of bar 3, bullet is tumbled to rotating disk 2 outward flanges, magnetic synchronous belt 5 adsorbs bullet and transmits, when the photoelectric encoder of front slide feeding device structure detects bullet, magnetic synchronous belt 5 stops, and is counted, and the bullet number is added to 1, the piston rod of the second cylinder 6 of front slide feeding device structure is descending, make magnetic force parts 61 by bullet absorption, complete horizontal reset on the piston rod that adsorbs rear the second cylinder 6, make bullet corresponding with tubulose detection piece position.
Utilize the piston rod of the 3rd cylinder to promote the tubulose detection piece towards the motion of bullet direction, the bullet direction is detected.
If bullet is forward, the tubulose detection piece can't push away bullet fall from magnetic force parts 61, then the first cylinder 7 drive the second cylinders 6 by bullet move to the first magazine 13 directly over, the second cylinder 6 is pressed into the first magazine 13 by the forward bullet, completes the whole pneumatic mechanical manipulator in the slide feeding device structure before pressing after bullet and resets.
If bullet is reverse, reverse bullet is touched down by the tubulose detection piece on the piston rod of the 3rd cylinder, get back on magnetic synchronous belt 5, the photoelectric encoder of front slide feeding device structure detects bullet, originally the bullet number of counting is subtracted to 1, magnetic synchronous belt 5 transmits again, and front slide feeding device structure is not worked at this moment, makes bullet be sent to rear slide feeding device structure place with magnetic synchronous belt 5.
When the photoelectric encoder of rear slide feeding device structure detects bullet, magnetic synchronous belt 5 stops, magnetic force parts 91 on the second cylinder 9 of rear slide feeding device structure adsorb reverse bullet, the first cylinder 10 by the second cylinder 9 by bullet move to the second magazine 14 directly over, the second cylinder 9 is pressed into the second magazine 14 by reverse bullet, after completing the pressure bullet, the whole pneumatic mechanical manipulator in rear slide feeding device structure resets.When photoelectric encoder count down to the bullet that will reach and counts, as 30, complete the automatic assembling of magazine bullet.
Claims (7)
1. the bullet automatic setup system based on magnetic synchronous belt and pneumatic means, is characterized in that, comprising:
For carrying the rotating disk of bullet;
Be positioned at described rotating disk outward flange, for adsorbing and transmit the magnetic synchronous belt of bullet;
For guiding bullet to enter the bar of dialling of described magnetic synchronous belt, dial bar and be fixed on described rotating disk end face; Described group of bar is the some arc raised lines that extended to outward flange by center of turntable, and all arc raised lines are towards same circumferential bending;
For the forward bullet on described magnetic synchronous belt being pressed into to the front slide feeding device structure of the first magazine;
For the reverse bullet on described magnetic synchronous belt being pressed into to the rear slide feeding device structure of the second magazine;
Described front slide feeding device structure and rear slide feeding device structure include pneumatic mechanical manipulator and for detection of the photoelectric encoder of the bullet on magnetic synchronous belt, the free end of pneumatic mechanical manipulator is provided with the magnetic force parts for absorbing bullets, and the control signal of described pneumatic mechanical manipulator comes from described photoelectric encoder;
For detection of bullet on magnetic synchronous belt towards bullet direction pneumatic measuring mechanism.
2. the bullet automatic setup system based on magnetic synchronous belt and pneumatic means according to claim 1, is characterized in that, the end face of described rotating disk is smooth surface, and the level height of this smooth surface is outwards gradually low successively from center of turntable.
3. the bullet automatic setup system based on magnetic synchronous belt and pneumatic means according to claim 1, is characterized in that, described rotating disk coordinates driving by four minisize dc servomotors of the outer rim that is arranged on described rotating disk by gear.
4. the bullet automatic setup system based on magnetic synchronous belt and pneumatic means according to claim 1, is characterized in that, described magnetic synchronous belt along the arranged tangential of rotating disk above rotating disk.
5. the bullet automatic setup system based on magnetic synchronous belt and pneumatic means according to claim 1, is characterized in that, described pneumatic mechanical manipulator comprises:
Level be arranged on the first cylinder on fixed support point;
The second cylinder that is subject to described the first air cylinder driven and vertically arranges;
The described parts of the magnetic force for absorbing bullets are fixed on the piston rod of the second cylinder, and the control signal of described the first cylinder and the second cylinder comes from described photoelectric encoder.
6. the bullet automatic setup system based on magnetic synchronous belt and pneumatic means according to claim 5, it is characterized in that, described bullet direction pneumatic measuring mechanism is horizontally disposed the 3rd cylinder, the piston rod of the 3rd cylinder is provided with the tubulose detection piece coordinated with the bullet head, this tubulose detection piece is relative with the bullet of the magnetic force parts absorption of front slide feeding device structure, and the control signal of described the 3rd cylinder comes from described photoelectric encoder.
7. the bullet automatic setup system based on magnetic synchronous belt and pneumatic means according to claim 6, is characterized in that, described the 3rd cylinder is fixedly connected with the first cylinder in front slide feeding device structure by connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210057807XA CN102538575B (en) | 2012-03-07 | 2012-03-07 | Automatic bullet assembly system based on magnetic synchronous belt and pneumatic device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210057807XA CN102538575B (en) | 2012-03-07 | 2012-03-07 | Automatic bullet assembly system based on magnetic synchronous belt and pneumatic device |
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| Publication Number | Publication Date |
|---|---|
| CN102538575A CN102538575A (en) | 2012-07-04 |
| CN102538575B true CN102538575B (en) | 2013-12-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210057807XA Expired - Fee Related CN102538575B (en) | 2012-03-07 | 2012-03-07 | Automatic bullet assembly system based on magnetic synchronous belt and pneumatic device |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108759591B (en) * | 2018-04-10 | 2023-08-25 | 东冠科技(上海)有限公司 | Bullet assembling device |
| CN108548735B (en) * | 2018-05-23 | 2024-04-16 | 东北大学 | Hopkinson pressure bar bullet electromagnetic recovery device |
| CN109724459A (en) * | 2018-12-29 | 2019-05-07 | 陕西特恩电子科技有限公司 | A kind of embedded automatic benefit bullet system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4292878A (en) * | 1979-08-24 | 1981-10-06 | General Electric Company | Ammunition orientation mechanism |
| CN2123056U (en) * | 1991-12-18 | 1992-11-25 | 中国人民解放军第三六○四工厂 | Cartridge loader |
| CN2171099Y (en) * | 1993-03-30 | 1994-07-06 | 王少飞 | Fast cartridge rammer |
| CN1129800A (en) * | 1993-12-20 | 1996-08-28 | 厄利肯-康特拉维斯股份公司 | Bullet cartridge holder of automatic arms |
| CN1229188A (en) * | 1998-12-31 | 1999-09-22 | 杨成 | Portable bullet load apparatus |
-
2012
- 2012-03-07 CN CN201210057807XA patent/CN102538575B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4292878A (en) * | 1979-08-24 | 1981-10-06 | General Electric Company | Ammunition orientation mechanism |
| CN2123056U (en) * | 1991-12-18 | 1992-11-25 | 中国人民解放军第三六○四工厂 | Cartridge loader |
| CN2171099Y (en) * | 1993-03-30 | 1994-07-06 | 王少飞 | Fast cartridge rammer |
| CN1129800A (en) * | 1993-12-20 | 1996-08-28 | 厄利肯-康特拉维斯股份公司 | Bullet cartridge holder of automatic arms |
| CN1229188A (en) * | 1998-12-31 | 1999-09-22 | 杨成 | Portable bullet load apparatus |
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| CN102538575A (en) | 2012-07-04 |
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