CN102528591A - Grinding machine for steel rail welding seam of high-speed railway - Google Patents
Grinding machine for steel rail welding seam of high-speed railway Download PDFInfo
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- CN102528591A CN102528591A CN2012100279913A CN201210027991A CN102528591A CN 102528591 A CN102528591 A CN 102528591A CN 2012100279913 A CN2012100279913 A CN 2012100279913A CN 201210027991 A CN201210027991 A CN 201210027991A CN 102528591 A CN102528591 A CN 102528591A
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- speed railway
- weld seam
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Abstract
The invention discloses a grinding machine for a steel rail welding seam of a high-speed railway, which comprises a machine body (1), a longitudinal moving carriage (2), a transverse feeding carriage (3), a clamping device (4), trimming devices (5) and grinding heads, wherein the machine body (1) is arranged on the foundation of a travelling rail (6); the longitudinal moving carriage (2) is arranged on a V-flat guide rail of the machine body (1); the longitudinal moving carriage (2) is provided with the transverse feeding carriage (3) and the three groups of grinding heads; the three groups of grinding heads are respectively rail waist curve grinding heads (7) arranged at the two sides of a steel rail, rail foot 1: 9 inclined plane grinding heads (8) and rail foot side grinding heads (9); and the trimming devices (5) are respectively arranged on stand columns of the 1: 9 inclined plane grinding heads (8). After being ground by the grinding machine, the steel rail welding seam of the high-speed railway is flat and smooth in surface and has a shape being coincided with that of a base body; and the corresponding grinding heads which are arranged at the two sides of the steel rail are used for grinding at the same time, so that the grinding efficiency is improved.
Description
Technical field
The present invention relates to grinding machine, the special purpose grinder of particularly a kind of rail in high speed railway welding line numerical automatic moulding grinding.
Background technology
Along with the develop rapidly of national economy, national each province has all accelerated the construction of high-speed railway.The track of high-speed railway is made up of gapless rail, and the rail length that steel mill produces is 100 meters one, therefore need become many rail welding the long rail of one in 500-600 rice.Rail adopts high frequency butt welding on welding production line, postwelding will stay the weld seam of the wide about 20mm of high about 2mm, steady and minimizing welding stress and purposes such as location, flaw detection for train operation, and weld seam must reconditioning.At present, artificial hand-held abrasive machine reconditioning is all adopted in the grinding of domestic rail web of the rail part weld seam, and this traditional reconditioning mode efficient is low, and weld seam out-of-flatness after the reconditioning is highly inhomogeneous.According to market survey, along with the high speed development of high speed railway construction, requirement has been satisfied not in artificial grinding.
Summary of the invention
The object of the present invention is to provide the special purpose grinder of a kind of rail in high speed railway weld seam grinding, smooth and identical with surfacing behind this grinding machine with base shape, because the grinding simultaneously of the corresponding bistrique in rail both sides has improved grinding efficiency.
Formation of the present invention: a kind of rail in high speed railway weld seam grinding machine comprises lathe bed, vertically moves planker, infeed planker, clamping device, trimming device, bistrique that lathe bed is installed in the basis of rail
On, vertically move planker and be installed on the V-level gauge of lathe bed, vertically move infeed planker and three groups of bistriques are installed on the planker, respectively web of the rail curve, foot 1:9 inclined-plane and the foot side of grinding rail both sides; Trimming device is installed on the column of 1:9 inclined-plane bistrique, is provided with the golden steel roller shaping trimming wheel with rail web of the rail curve identical appearance, comes the grinding rail weld seam with the formed grinding wheel cylindrical, reaches weld seam curve shape and rail matrix and coincide; The forming grinding wheel grinding is adopted in the foot side, and this emery wheel is through being installed in the emery wheel finishing moulding of both sides; Foot 1:9 inclined-plane adopts the cup emery wheel grinding perpendicular to this inclined-plane.
Above-mentioned rail in high speed railway weld seam grinding machine is provided with totally-enclosed case and dust exhaust apparatus.
Above-mentioned rail in high speed railway weld seam grinder machine both sides are equipped with console.
Above-mentioned rail in high speed railway weld seam grinding machine adopts Siemens 840Dsl digital control system and 1FK7 Series AC servo to control each numerical control axle respectively, to reach the automatic grinding effect.
The rail shift motion of above-mentioned rail in high speed railway weld seam grinding machine is 3 meters.
During use, the present invention is installed on the station behind the rail welding production line, and the lathe bed of grinding machine is installed on two one steel rails of ground; Walk on rail through the motor driven lathe bed, make grinding machine and weld seam contraposition, on two groups of " V-is flat " guide rails on plane on the lathe bed, be separately installed with and vertically move planker; Three bistriques respectively are installed on each planker; Be respectively applied for grinding web of the rail curve, foot 1:9 inclined-plane, foot fillet in parallel shear; The rail head weld seam curve of two track bond postweldings of grinding, both sides web of the rail weld seam curve and foot weld seam curve, and the easement curve between each curve.
The emery wheel of web of the rail curve bistrique and foot side bistrique has a diamond grinding wheel dresser respectively; Crushing one-tenth and rail web of the rail curve; The shape that foot side curve matches adopts the corresponding weld seam of the slow feeding high-rate grinding of forming grinding wheel, because the grinding simultaneously of corresponding two bistriques in rail both sides; The grinding time is short, and efficient improves 4-5 doubly than original artificial grinding.Simultaneously, owing to adopt form grinding technology, the smooth shape basically identical with the rail matrix of the smooth welding joint after the grinding.
Compared with prior art, the surfacing after grinding of the present invention of rail in high speed railway weld seam is smooth and identical with base shape, because the grinding simultaneously of the corresponding bistrique in rail both sides has improved grinding efficiency.
Description of drawings
Fig. 1 is a structural representation of the present invention,
Fig. 2 is a web of the rail curve synoptic diagram,
Fig. 3 is a foot 1:9 inclined-plane sketch map,
Fig. 4 is the foot side schematic view.
Among the figure: 1, lathe bed, 2, vertically move planker, 3, the infeed planker, 4, clamping device, 5, trimming device, 6, rail, 7, web of the rail curve bistrique, 8, foot 1:9 inclined-plane bistrique, 9, foot side bistrique, 10, totally-enclosed case, 11, workpiece.
The specific embodiment
1-4 as shown in the figure, rail in high speed railway weld seam grinding machine of the present invention comprises lathe bed 1, vertically moves planker 2, infeed planker 3, clamping device 4, trimming device 5, bistrique that lathe bed 1 is installed in
On the basis of rail 6 out of shape; Vertically moving planker 2 is installed on the V-level gauge of lathe bed 1; Vertically move infeed planker 3 and three groups of bistriques are installed on the planker 2, be respectively web of the rail curve bistrique 7, foot 1:9 inclined-plane bistrique 8 and the foot side bistrique 9 of rail both sides; Trimming device 5 is installed on the column of 1:9 inclined-plane bistrique 8, is provided with the golden steel roller shaping trimming wheel with rail web of the rail curve identical appearance, comes the grinding rail weld seam with the formed grinding wheel cylindrical, reaches weld seam curve shape and rail matrix and coincide; The forming grinding wheel grinding is adopted in the foot side, and this emery wheel is through being installed in the emery wheel finishing moulding of both sides; Foot 1:9 inclined-plane adopts the cup emery wheel grinding perpendicular to this inclined-plane.
Above-mentioned rail in high speed railway weld seam grinding machine adopts Siemens 840Dsl digital control system and 1FK7 Series AC servo to control each numerical control axle respectively, to reach the automatic grinding effect.
Above-mentioned rail in high speed railway weld seam grinding machine is provided with totally-enclosed case 10 and dust exhaust apparatus.
Rail 6 shift motions of above-mentioned rail in high speed railway weld seam grinding machine are 3 meters.
Above-mentioned rail in high speed railway weld seam grinder machine both sides are equipped with console 12.
After rail workpiece 11 to be ground is transported to the equipment stand by pipeline, realize equipment contraposition and rail clamping location work through manually-operated, press start button then, equipment will automatically be realized the grinding work of three stations successively.Do not reach when requiring as the molding sand wheel wearing and tearing back weld profile of grinding, emery wheel is retreated, by the emery wheel finishing moulding that is installed in two sides.
Rail in high speed railway weld seam grinding machine major function of the present invention has:
1. can be according to different position while weldings, the contraposition through manually-operated realization lathe and weld seam can realize the automatic clamping location work of rail.
2. after lathe contraposition and rail are seized on both sides by the arms, press start button, lathe can automatically be realized foot angular surface grinding, web of the rail camber grinding, the grinding of foot side successively.
3. the depth of cut of three grinding faces adopts the control of numerical control axle technology, can realize functions such as full-automatic tool setting, the control depth of cut, abrasion of grinding wheel compensation, and each bistrique moves back and forth function along the rail length direction.
4. web of the rail curve and foot side milled portion adopt the forming grinding wheel technology, can carry out full-automatic reconditioning to the emery wheel after the wearing and tearing, guarantee the correctness of curve.
5. the lathe both sides are equipped with console 12, can be operated the work of control grinding machine by two people simultaneously or separately.
6. the dry grinding mode is adopted in whole grinding, no cooling fluid, and be provided with totally-enclosed case and dust exhaust apparatus, to reach environmental requirement.
Claims (5)
1. rail in high speed railway weld seam grinding machine comprises lathe bed (1), vertically moves planker (2), infeed planker (3), clamping device (4), trimming device (5), bistrique, it is characterized in that lathe bed (1)
Be installed on the basis of rail (6); Vertically moving planker (2) is installed on the V-level gauge of lathe bed (1); Vertically move infeed planker (3) and three groups of bistriques are installed on the planker (2), three groups of bistriques are respectively web of the rail curve bistrique (7), foot 1:9 inclined-plane bistrique (8) and the foot side bistrique (9) of rail both sides; Trimming device (5) is installed on the column of 1:9 inclined-plane bistrique (8), is provided with the golden steel roller shaping trimming wheel with rail web of the rail curve identical appearance.
2. rail in high speed railway weld seam grinding machine as claimed in claim 1 is characterized in that being provided with totally-enclosed case (10) and dust exhaust apparatus.
3. rail in high speed railway weld seam grinding machine as claimed in claim 1 is characterized in that both sides are equipped with console (12).
4. rail in high speed railway weld seam grinding machine as claimed in claim 1 is characterized in that adopting Siemens 840Dsl digital control system and 1FK7 Series AC servo to control each numerical control axle respectively.
5. rail in high speed railway weld seam grinding machine as claimed in claim 1 is characterized in that rail (6) shift motion is 3 meters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100279913A CN102528591A (en) | 2012-02-09 | 2012-02-09 | Grinding machine for steel rail welding seam of high-speed railway |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100279913A CN102528591A (en) | 2012-02-09 | 2012-02-09 | Grinding machine for steel rail welding seam of high-speed railway |
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| Publication Number | Publication Date |
|---|---|
| CN102528591A true CN102528591A (en) | 2012-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100279913A Pending CN102528591A (en) | 2012-02-09 | 2012-02-09 | Grinding machine for steel rail welding seam of high-speed railway |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862113A (en) * | 2012-09-17 | 2013-01-09 | 昆山迈致治具科技有限公司 | Semiautomatic polishing fixture |
| CN107433508A (en) * | 2016-05-25 | 2017-12-05 | 上海汇缘重型机床制造有限公司 | Moveable intelligent computer numerical control gantry guideway grinding machine |
| CN107756215A (en) * | 2017-11-27 | 2018-03-06 | 成都艾格科技有限责任公司 | Rail automatic derusting machine |
| CN112917349A (en) * | 2021-02-01 | 2021-06-08 | 攀钢集团攀枝花钢铁研究院有限公司 | Sample steel rail web rust removal device and method |
| CN113043141A (en) * | 2021-03-23 | 2021-06-29 | 攀钢集团攀枝花钢铁研究院有限公司 | Short-length steel rail grinding device |
| CN113146428A (en) * | 2020-05-29 | 2021-07-23 | 浙江大学 | Welding seam removing system for flexibly-polished complex curved surface component |
| CN113275950A (en) * | 2021-05-18 | 2021-08-20 | 山东伟盛铝业有限公司 | Track polishing finisher |
| CN113696025A (en) * | 2021-10-15 | 2021-11-26 | 北京星通浩宇科技发展有限公司 | Automatic clearing equipment for poor chromium layer of steel-aluminum composite rail |
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| US5577954A (en) * | 1995-03-10 | 1996-11-26 | Tohokugiken Industries Co., Ltd. | Grinding apparatus of welded residue on seam of rail head |
| CN1947946A (en) * | 2006-07-14 | 2007-04-18 | 杭州机床集团有限公司 | Straight line rolling guiding rail, and guideway slider multiple grinding head combined grinding machine |
| CN102091978A (en) * | 2010-11-24 | 2011-06-15 | 大连机床集团有限责任公司 | Gantry numerical control multi-head molding guiderail grinding machine |
| CN102091983A (en) * | 2010-12-10 | 2011-06-15 | 成都瑞亚特科技有限公司 | Longitudinal grinding machine for welding rail welding seam |
| CN201872026U (en) * | 2010-07-20 | 2011-06-22 | 浙江大学 | Double-grinding-head thermal extension noncontact measuring mechanism of guide rail shaping grinding machine |
| CN202462137U (en) * | 2012-02-09 | 2012-10-03 | 贵阳险峰机床有限责任公司 | Weld joint grinding machine for high-speed railway rails |
-
2012
- 2012-02-09 CN CN2012100279913A patent/CN102528591A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5577954A (en) * | 1995-03-10 | 1996-11-26 | Tohokugiken Industries Co., Ltd. | Grinding apparatus of welded residue on seam of rail head |
| CN1947946A (en) * | 2006-07-14 | 2007-04-18 | 杭州机床集团有限公司 | Straight line rolling guiding rail, and guideway slider multiple grinding head combined grinding machine |
| CN201872026U (en) * | 2010-07-20 | 2011-06-22 | 浙江大学 | Double-grinding-head thermal extension noncontact measuring mechanism of guide rail shaping grinding machine |
| CN102091978A (en) * | 2010-11-24 | 2011-06-15 | 大连机床集团有限责任公司 | Gantry numerical control multi-head molding guiderail grinding machine |
| CN102091983A (en) * | 2010-12-10 | 2011-06-15 | 成都瑞亚特科技有限公司 | Longitudinal grinding machine for welding rail welding seam |
| CN202462137U (en) * | 2012-02-09 | 2012-10-03 | 贵阳险峰机床有限责任公司 | Weld joint grinding machine for high-speed railway rails |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862113A (en) * | 2012-09-17 | 2013-01-09 | 昆山迈致治具科技有限公司 | Semiautomatic polishing fixture |
| CN107433508A (en) * | 2016-05-25 | 2017-12-05 | 上海汇缘重型机床制造有限公司 | Moveable intelligent computer numerical control gantry guideway grinding machine |
| CN107756215A (en) * | 2017-11-27 | 2018-03-06 | 成都艾格科技有限责任公司 | Rail automatic derusting machine |
| CN113146428A (en) * | 2020-05-29 | 2021-07-23 | 浙江大学 | Welding seam removing system for flexibly-polished complex curved surface component |
| CN113146428B (en) * | 2020-05-29 | 2022-11-01 | 浙江大学 | Welding seam removing system for flexibly-polished complex curved surface component |
| CN112917349A (en) * | 2021-02-01 | 2021-06-08 | 攀钢集团攀枝花钢铁研究院有限公司 | Sample steel rail web rust removal device and method |
| CN113043141A (en) * | 2021-03-23 | 2021-06-29 | 攀钢集团攀枝花钢铁研究院有限公司 | Short-length steel rail grinding device |
| CN113043141B (en) * | 2021-03-23 | 2022-05-03 | 攀钢集团攀枝花钢铁研究院有限公司 | Short-length steel rail grinding device |
| CN113275950A (en) * | 2021-05-18 | 2021-08-20 | 山东伟盛铝业有限公司 | Track polishing finisher |
| CN113696025A (en) * | 2021-10-15 | 2021-11-26 | 北京星通浩宇科技发展有限公司 | Automatic clearing equipment for poor chromium layer of steel-aluminum composite rail |
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Application publication date: 20120704 |