CN201872026U - Double-grinding-head thermal extension noncontact measuring mechanism of guide rail shaping grinding machine - Google Patents
Double-grinding-head thermal extension noncontact measuring mechanism of guide rail shaping grinding machine Download PDFInfo
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- CN201872026U CN201872026U CN2010202652539U CN201020265253U CN201872026U CN 201872026 U CN201872026 U CN 201872026U CN 2010202652539 U CN2010202652539 U CN 2010202652539U CN 201020265253 U CN201020265253 U CN 201020265253U CN 201872026 U CN201872026 U CN 201872026U
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Abstract
The utility model discloses a double-grinding-head thermal extension noncontact measuring mechanism of a guide rail shaping grinding machine. The mechanism includes an X-axis carriage, a Z-axis carriage and a noncontact laser displacement sensor; when the X-axis carriage is cooperated with the Z-axis carriage, the two X-axis carriage guide rail grooves in the X-axis carriage are cooperated with the two X-axis guide rails of the grinding heads, the carriage nut base on the X-axis carriage is cooperated with the X-axis leading screw of the measuring mechanism between the double grinding heads of the guide rail shaping grinding machine to enable the whole thermal extension noncontact measuring mechanism to be installed between the double grinding heads of the guide rail shaping grinding machine, and the noncontact laser displacement sensor is arranged on the upper surface of a grinding wheel after the mechanism being installed. The mechanism in the utility model can effectively realize the noncontact measurement of the double-grinding-head thermal extension by adopting the additional structure without influencing the gantry of the grinding machine and the main structure of the grinding heads; The mechanism provided is good in stability, easy in operation, high in measuring precision, and effectively improves the symmetry and precision of the two side surfaces during the grinding of guide rail shaping as well as the performance of the guide rail.
Description
Technical field
The utility model relates to the plunge grinding process technology, especially relates to the two bistrique thermal stretching non-cpntact measurement mechanisms of a kind of guide rail form grinder.
Background technology
Accurate curved surface linear rolling track is the critical component in the current accurate digital control process equipment, and the stationarity of lathe overall precision and process is had material impact.The finishing step of accurate curved guide is generally finished on the guide rail form grinder.The grinding of guide rail forming face relates to a plurality of, and two vertical bistriques of the general employing of the processing of its two sides of middle guide are equipped with formed grinding wheel and carry out symmetrical grinding.
When grinding began, left and right sides bistrique was in equal height, to guarantee the symmetry of guide rail side view.Because generating heat, main shaft and emery wheel cause two bistriques the elongation phenomenons to occur in the process, and because the difference that exists in the links such as structure, material, installation, the thermal stretching amount of two bistriques is often also inconsistent.The consequence that this phenomenon causes is two guide rail side forming face generation differences in height, and the slide block that can cause being installed on guide rail occurs tilting, and has a strong impact on machining accuracy and guide rail durability.
At this problem, traditional method is carried out sampling inspection to product after being grinding process certain hour, if find that two bistrique height are inconsistent, then carries out manual compensation by digital control system and regulates Z axle height.Such method exists not only that certainty of measurement is poor, the not high shortcoming of stability, measures simultaneously, working (machining) efficiency is low, and defective work may occur, causes waste.
Desirable method be can be in process the thermal stretching data of online acquisition left and right sides bistrique, and, elongation is transferred to digital control system through special purpose interface by relatively, compensate control automatically by digital control system.Adopt the primary problem that solves of this method to comprise: 1, metering system reasonable in design.On the one hand, because on the level height of the present emery wheel of thermal stretching amount final body, and emery wheel is uninterrupted running in grinding, traditional contact type measurement mode is difficult to effective application; On the other hand, impurity in the grinding and cooling fluid can greatly influence the precision of contact type measurement, damage to sensing equipment simultaneously.2, measuring mechanism reasonable in design.Desirable measuring mechanism can reduce the influence to original machine tool structure to greatest extent, realizes on-line measurement under the situation that does not change the original structure and the method for operation as far as possible.And, for satisfying the needs that left and right sides bistrique is measured, need to consider moving flexibly and allocative abilities of device.
Summary of the invention
In order to reduce the difference of two bistrique thermal stretching amounts, improve the guide rail forming face accuracy of form and position, the utility model purpose is to provide the non-cpntact measurement mechanism of the two bistrique thermal stretchings of a kind of guide rail form grinder, to realize the accurate on-line measurement of two bistrique thermal stretching amounts, simultaneously metrical information is fed back to digital control system, to carry out effective error compensation.
The technical scheme that its technical problem that solves the utility model adopts is as follows:
It comprises directions X planker, Z direction planker and non-contact laser displacement transducer thermal stretching non-cpntact measurement mechanism; Wherein:
1) directions X planker one side is respectively equipped with the directions X carriage rail groove of symmetric arrangement up and down, directions X planker below near directions X pallet guide groove is provided with directions X plate nut seat, the left side of the another side of directions X planker is provided with Z direction single-rail, and the right is provided with Z direction leading screw;
2) left side, Z direction planker one side is provided with Z direction carriage nut seat, and the right is provided with Z direction carriage rail groove; Z direction carriage rail groove cooperates with the single-rail of described directions X planker, and Z direction carriage nut seat cooperates with the Z direction leading screw of described directions X planker; Z direction planker lower end is provided with the sensor mount pad, and the non-contact laser displacement transducer is installed on the mount pad, fixes by screw;
Two directions X carriage rail grooves on the directions X planker cooperate with two bistrique directions X guide rails, carriage nut seat on the directions X planker cooperates with the measuring mechanism directions X leading screw that is arranged between the two bistriques of guide rail form grinder, whole thermal stretching non-cpntact measurement mechanism is installed between the two bistriques of guide rail form grinder, the upper surface that back non-contact laser displacement transducer is positioned at emery wheel is installed.
During measurement, once gather a plurality of points in left grinding head grinding wheel measuring position and ask for average, reduce measure error, obtain height value, drive the directions X planker by the directions X leading screw then, arrive right grinding head grinding wheel measuring position, and obtain measured value.With current measured value and last time measurement contrast, the thermal stretching different information is fed back to digital control system, compensate automatically.
The useful effect that the utlity model has is:
The non-contact measurement method that adopts moveable structure of the present utility model.Enrich the thinking of error measure monitoring aspect in the current plunge grinding processing, designed at two grinding head devices simultaneously, had good adaptability, solved the on-line measurement problem of left and right sides bistrique thermal stretching in the forming face grinding effectively.
Owing to adopted the non-contact measurement method of moveable structure, on the one hand, avoided measurement device to contact with the direct of revolving wheel, the security and the certainty of measurement of equipment have been improved, on the other hand, the thermal stretching of two bistriques is measured about having realized by one group of mechanism, and is efficient, economical, and need not to change original grinding machine agent structure.
The utility model is under the prerequisite that does not influence grinding machine portal frame and bistrique main structure, by the additional structure that increases, can effectively realize the non-cpntact measurement of two bistrique thermal stretchings, mechanism stable is good, control easy, the certainty of measurement height has effectively improved the symmetry and the precision of two sides in the guide rail plunge grinding, has improved the performance of guide rail.
Description of drawings
Fig. 1 is the installment state schematic diagram of the utility model measuring mechanism.
Fig. 2 is a measuring mechanism overall structure schematic diagram.
Fig. 3 is the structure left view of measuring mechanism directions X planker.
Fig. 4 is the right view of Fig. 3.
Fig. 5 is that the A of Fig. 3 is to view.
Fig. 6 is measuring mechanism Z direction planker and mount pad mechanism front view.
Fig. 7 is a measuring mechanism Z direction carriage structure left view.
Fig. 8 is that the B of Fig. 7 is to view.
Fig. 9 is the schematic diagram of laser displacement sensor non-cpntact measurement.
Figure 10 is the course of work and the thermal stretching compensation control flow schematic diagram of measuring mechanism of the present utility model.
Among the figure: 1-bistrique directions X guide rail, 2-mechanism directions X leading screw, 3-grinding spindle, 4-emery wheel, the 5-workbench, 6-workpiece, 7-portal frame, 8-bistrique planker, 9-Z direction planker, 10-X direction planker, 11-X direction carriage rail groove, 12-X direction carriage nut seat, 13-Z direction single-rail, 14-Z direction leading screw, 15-Z direction carriage nut seat, 16-sensor mount pad, the 17-screw, 18-non-contact laser displacement transducer, 19-Z direction carriage rail groove.
The specific embodiment
Below in conjunction with accompanying drawing and implementation process the utility model is further described.
As Fig. 1～shown in Figure 8, it comprises directions X planker 10, Z direction planker 9 and non-contact laser displacement transducer 18 thermal stretching non-cpntact measurement mechanism; Wherein:
1) directions X planker 10 1 sides are respectively equipped with the directions X carriage rail groove 11 of symmetric arrangement up and down, directions X planker 10 belows near directions X pallet guide groove are provided with directions X plate nut seat 12, the left side of the another side of directions X planker 10 is provided with Z direction single-rail 13, and the right is provided with Z direction leading screw 14;
2) left side, Z direction planker 9 one side is provided with Z direction carriage nut seat 15, and the right is provided with Z direction carriage rail groove 19; Z direction planker 9 guide-track grooves 19 cooperate with the single-rail 13 of described directions X planker 10, and Z direction carriage nut seat 15 cooperates with the Z direction leading screw 14 of described directions X planker 10; Z direction planker 9 lower ends are provided with sensor mount pad 16, and non-contact laser displacement transducer 18 is installed on the mount pad, and are fixing by screw 17; The power of directions X leading screw 2 rotations is produced by the directions X servomotor; The power of Z direction leading screw 14 rotations is produced by Z direction servomotor.
Two directions X carriage rail grooves 11 on the directions X planker 10 cooperate with two bistrique directions X guide rails 1, carriage nut seat 12 on the directions X planker 10 cooperates with the measuring mechanism directions X leading screw 2 that is arranged between the two bistriques of guide rail form grinder, whole thermal stretching non-cpntact measurement mechanism is installed between the two bistriques of guide rail form grinder, the upper surface that back non-contact laser displacement transducer 18 is positioned at grinding spindle 3 emery wheels 4 is installed.
Add man-hour, workpiece 6 clampings are on workbench 5, and the grinding spindle 3 on the portal frame 7 drives 4 pairs of workpiece 6 sides of emery wheel and carries out accurate grinding, and this measurement mechanism is realized the thermal stretching measuring ability of two grinding spindles 3 in the processing.Whole measuring mechanism can be positioned the measuring position of left and right sides grinding head grinding wheel upper surface at directions X, makes laser point be positioned at the emery wheel upper surface, and locatees the non-cpntact measurement height of 200～300mm scope by the Z direction.During measurement, once gather a plurality of points in left grinding head grinding wheel measuring position and ask for average, reduce measure error, obtain height value, drive directions X planker 10 by directions X leading screw 2 then, arrive right grinding head grinding wheel measuring position, and obtain measured value.With current measured value and last time measurement contrast, the thermal stretching different information is fed back to digital control system, compensate automatically.
When adopting laser displacement sensor to carry out non-cpntact measurement, produce diffuse reflection by emission light on the measuring workpieces surface, according to the change in location of reverberation in the CCD imaging, sensor utilizes principle of triangulation, calculate the displacement of tested emery wheel, thereby realize high-acruracy survey.Laser displacement sensor non-cpntact measurement principle as shown in Figure 9.
The course of work of the present utility model is as follows:
1, tool setting is adjusted left and right sides emery wheel to contour, opens grinding spindle, the processing beginning;
2, acquisition left and right sides bistrique X axis positional information, and control survey mechanism directions X is positioned emery wheel upper surface position, so that left bistrique is measured;
3, start the non-contact laser displacement transducer, luminous point is beaten to the emery wheel upper surface, and, adjust measuring mechanism, make it be positioned the optimum measurement height of 200～300mm in the Z direction according to measured value;
4, dynamic continuous acquisition batch data, and homogenizing is handled back output, feeds back to system as this height measurement results;
5, repeated for 2～4 steps, right emery wheel is measured;
6, by this left and right sides emery wheel measurement data and the last time comparison of measurement data, obtain bistrique thermal stretching amount, this thermal stretching amount is fed back to lathe by the digital control system interface, compensate.
Laser noncontact thermal stretching surveying work process as shown in figure 10.
Claims (1)
1. two bistrique thermal stretching non-cpntact measurement mechanisms of a guide rail form grinder, it is characterized in that: it comprises directions X planker (10), Z direction planker (9) and non-contact laser displacement transducer (18) thermal stretching non-cpntact measurement mechanism; Wherein:
1) directions X planker (10) one sides are respectively equipped with the directions X carriage rail groove of symmetric arrangement up and down, directions X planker (10) below near directions X pallet guide groove is provided with directions X plate nut seat (12), the left side of the another side of directions X planker (10) is provided with Z direction single-rail (13), and the right is provided with Z direction leading screw (14);
2) left side, Z direction planker (9) one side is provided with Z direction carriage nut seat (15), and the right is provided with Z direction carriage rail groove (19); Z direction planker (9) guide-track groove (19) cooperates with the single-rail (13) of described directions X planker (10), and Z direction carriage nut seat (15) cooperates with the Z direction leading screw (14) of described directions X planker (10); Z direction planker (9) lower end is provided with sensor mount pad (16), and non-contact laser displacement transducer (18) is installed on the mount pad, and is fixing by screw (17);
Two directions X carriage rail grooves (11) on the directions X planker (10) cooperate with two bistrique directions X guide rails (1), carriage nut seat (12) on the directions X planker (10) cooperates with the measuring mechanism directions X leading screw (2) that is arranged between the two bistriques of guide rail form grinder, whole thermal stretching non-cpntact measurement mechanism is installed between the two bistriques of guide rail form grinder, the upper surface that back non-contact laser displacement transducer (18) is positioned at emery wheel (4) is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202652539U CN201872026U (en) | 2010-07-20 | 2010-07-20 | Double-grinding-head thermal extension noncontact measuring mechanism of guide rail shaping grinding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202652539U CN201872026U (en) | 2010-07-20 | 2010-07-20 | Double-grinding-head thermal extension noncontact measuring mechanism of guide rail shaping grinding machine |
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| CN201872026U true CN201872026U (en) | 2011-06-22 |
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| CN2010202652539U Expired - Lifetime CN201872026U (en) | 2010-07-20 | 2010-07-20 | Double-grinding-head thermal extension noncontact measuring mechanism of guide rail shaping grinding machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102059652A (en) * | 2010-07-20 | 2011-05-18 | 浙江大学 | Thermal-elongation non-contact measuring mechanism of double grinding heads of guiding rail forming grinding machine |
| CN102528591A (en) * | 2012-02-09 | 2012-07-04 | 贵阳险峰机床有限责任公司 | Grinding machine for steel rail welding seam of high-speed railway |
| CN105437032A (en) * | 2015-12-15 | 2016-03-30 | 北京博鲁斯潘精密机床有限公司 | Ultrahigh-precision numerically-controlled non-circular curved surface composite grinder |
| CN107695857A (en) * | 2017-05-29 | 2018-02-16 | 南宁盛世凌云电子科技有限公司 | A kind of safe material finish equipment |
| CN107695854A (en) * | 2017-05-29 | 2018-02-16 | 南宁盛世凌云电子科技有限公司 | A kind of material finish equipment easy to use |
| CN112917349A (en) * | 2021-02-01 | 2021-06-08 | 攀钢集团攀枝花钢铁研究院有限公司 | Sample steel rail web rust removal device and method |
| CN113814858A (en) * | 2021-11-08 | 2021-12-21 | 沈阳强力达机械制造厂 | Numerical control linear rolling guide rail precise curved surface forming grinding machine |
-
2010
- 2010-07-20 CN CN2010202652539U patent/CN201872026U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102059652A (en) * | 2010-07-20 | 2011-05-18 | 浙江大学 | Thermal-elongation non-contact measuring mechanism of double grinding heads of guiding rail forming grinding machine |
| CN102059652B (en) * | 2010-07-20 | 2012-07-18 | 浙江大学 | Thermal-elongation non-contact measuring mechanism of double grinding heads of guiding rail forming grinding machine |
| CN102528591A (en) * | 2012-02-09 | 2012-07-04 | 贵阳险峰机床有限责任公司 | Grinding machine for steel rail welding seam of high-speed railway |
| CN105437032A (en) * | 2015-12-15 | 2016-03-30 | 北京博鲁斯潘精密机床有限公司 | Ultrahigh-precision numerically-controlled non-circular curved surface composite grinder |
| CN107695857A (en) * | 2017-05-29 | 2018-02-16 | 南宁盛世凌云电子科技有限公司 | A kind of safe material finish equipment |
| CN107695854A (en) * | 2017-05-29 | 2018-02-16 | 南宁盛世凌云电子科技有限公司 | A kind of material finish equipment easy to use |
| CN112917349A (en) * | 2021-02-01 | 2021-06-08 | 攀钢集团攀枝花钢铁研究院有限公司 | Sample steel rail web rust removal device and method |
| CN113814858A (en) * | 2021-11-08 | 2021-12-21 | 沈阳强力达机械制造厂 | Numerical control linear rolling guide rail precise curved surface forming grinding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110622 Effective date of abandoning: 20120718 |