CN102501391A - Simulation plate manufacturing technology taking natural material as base material and synchronous stereoscopic printing technology for surface texture and color - Google Patents
Simulation plate manufacturing technology taking natural material as base material and synchronous stereoscopic printing technology for surface texture and color Download PDFInfo
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- CN102501391A CN102501391A CN2011103326540A CN201110332654A CN102501391A CN 102501391 A CN102501391 A CN 102501391A CN 2011103326540 A CN2011103326540 A CN 2011103326540A CN 201110332654 A CN201110332654 A CN 201110332654A CN 102501391 A CN102501391 A CN 102501391A
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Abstract
The invention discloses a simulation plate manufacturing technology taking natural material as a base material and a synchronous stereoscopic printing technology for surface texture and color. The manufacturing technology comprises the following steps of: making a silica gel mould by taking the natural material as a mould seed; rolling and forming slurry on a plate forming machine before curing to obtain a plate with stereoscopic material texture on the surface; and performing stereoscopic printing on the surface texture and color: taking the color and texture of the natural material mould seed on a large scanner, then editing and processing the taken pattern on a computer, and placing the plate on a large digital spray painting device for spray painting to obtain a plate consistent with the natural material in shape, texture and color. According to the invention, the product has the advantages that: the shape and texture of a real object can be completely and vividly copied by use of a silica gel template; natural color and texture are obtained; the plate surface has an elegant and complete effect as well as strong simulation; and as inorganic composite material is adopted, the manufacturing cost is low, and the simulation plate is easy to popularize.
Description
Technical field
The present invention relates to the technical field of building materials and ornaments material, being specifically related to a kind of natural material is the emulation sheet material manufacture craft of base material and the synchronous stereosopic printing technology of surperficial texture and color.
Background technology
At present, no matter be that home or overseas utilizes natural material for the product that base material carries out the emulation board making is a lot of on the market, the Cement fibre pressure plare is arranged; The GRC goods, the artificial culture stone based article utilizes the fragment of brick of high-quality bag plate combination and band skin texture to make up row in addition and carries out mantle after upright and make; Remove to make sheet material with mantle again, print on their surfaces then, cover the PVC print film; Spray emulation class paint or coating, these technologies and product are widely used on market and promote, a large amount of uses that has substituted natural material; But there are various performance shortcomings simultaneously in these products, and are still simple like the moulding of cement pressure plare, though application is carried out on the surface; But simulated effect is still poor, is the plane basically, does not have third dimension; And serial problem such as color and luster is also very single.Artificial culture stone and for example, though far see a sensation of image-stone head, just closely see unlike; Also have product specification little, can not make sheet material, and construction is also very inconvenient; Suitability for industrialized production is difficult, and comprehensive institute is above-mentioned, and the product of circulation basically all exists different problems and shortcoming at present.
Summary of the invention
The objective of the invention is for the deficiency that solves above-mentioned technology a kind of natural material to be provided is the emulation sheet material manufacture craft of base material and the synchronous stereosopic printing technology of surperficial texture and color.
In order to achieve the above object; The natural material that the present invention designed is the emulation sheet material manufacture craft of base material and the synchronous stereosopic printing technology of surperficial texture and color; Utilize the skin texture of lithotome, timber skin texture or other material skin texture are carried out Mold Making for the mould kind: block four limits of natural material with billot, form equally high datum level; Pour silica gel into and carry out Mold Making, can in the silica gel interlayer, put into fiberglass gridding cloth and strengthen; The silica gel template is placed on the plastic formwork of same size; Carry out plate forming again: with raw material magnesia, magnesium chloride, Paris white and modifier; Perhaps white cement, organic gel, quartz sand, water, water reducer; Stir in order and process slurry, on sheet-forming machine, carry out roll-forming again; Be cured again: carry out spontaneous curing under the normal temperature at fog room, promptly obtain the sheet material that the surface has three-dimensional material sense of texture; Carry out the stereosopic printing of surperficial texture and color again: at first the color and luster and the skin texture of natural material mould kind are absorbed, on computers the figure line that absorbs is carried out editing and processing then, make the gained pattern corresponding dimensionally with artificial board with large scale scanner or digital camera; Again sheet material is placed on the large-scale numerial code spray drawing appearance; Direction and the size of sheet material and design manuscript are adjusted to consistent, carried out the air brushing making then, promptly obtain moulding with natural material; Skin texture, the sheet material that color and luster is consistent.
As optimization, the acrylic acid sub-gloss varnish of spraying layer of transparent or fluorine carbon lacquer on the surface.
The resulting natural material of the present invention is the emulation sheet material manufacture craft of base material and the synchronous stereosopic printing technology of surperficial texture and color; Its finished product that obtains has the following advantages: adopt silica gel template ability complete; A shape in kind true to nature, what skin texture was complete duplicates out; Color and luster, the skin texture of nature, plate face effect atmosphere, complete, emulation property is extremely strong, and color and style are convertible, have increased the selectivity of product, and specification is big, can freely cut, convenient transportation; Adopt the inorganic composite materials cost of manufacture low, be fit to mechanization production, be easy to promote.
The specific embodiment
Through embodiment the present invention is done further description below.
Embodiment 1:
The natural material that present embodiment is described is the emulation sheet material manufacture craft of base material and the synchronous stereosopic printing technology of surperficial texture and color; Utilize the skin texture of lithotome; Like rock beam, hole stone, sandstone, or timber skin texture or other material skin texture are carried out Mold Making for the mould kind: block four limits of natural material with billot, form equally high datum level; Pour silica gel into and carry out Mold Making, can in the silica gel interlayer, put into fiberglass gridding cloth and strengthen; The silica gel template is placed on the plastic formwork of same size; Carry out plate forming again: with raw material magnesia, magnesium chloride, Paris white and modifier; Perhaps white cement, organic gel, quartz sand, water, water reducer; Stir in order and process slurry, on sheet-forming machine, carry out roll-forming again; Be cured again: carry out spontaneous curing under the normal temperature at fog room, promptly obtain the sheet material that the surface has three-dimensional material sense of texture; Carry out the stereosopic printing of surperficial texture and color again: at first the color and luster and the skin texture of natural material mould kind are absorbed, on computers the figure line that absorbs is carried out editing and processing then, make the gained pattern corresponding dimensionally with artificial board with large scale scanner or digital camera; Again sheet material is placed on the large-scale numerial code spray drawing appearance; Direction and the size of sheet material and design manuscript are adjusted to consistent, carried out the air brushing making then, promptly obtain moulding with natural material; Skin texture; The sheet material that color and luster is consistent also can be handled material and the color and luster that the back is given through the computer editing, makes the color and luster and the more variation of style of sheet material.The acrylic acid sub-gloss varnish of spraying layer of transparent or fluorine carbon lacquer on the surface.
The practical implementation method: with the sliver emulation board is example: select the basic the same sliver plate of thickness, cut the whole row in repairing back by design size and stand on the required plane, size can be between 2440*1220 or 3000*1220 after the combination; Reserve the ditch slot between plate and the plate, size is filled up it with structure glue between the 5-8 millimeter; And leave recessed moulding, and live four frames with billot then, follow inside silica gel; Thickness obtains the silica gel template between the 5-8 millimeter; On glass magnesium panel moulding apparatus, the silica gel template is placed on the PVC template of a size with it, a tensioning is followed one and in machine, is sent; With raw material magnesia, magnesium chloride, Paris white and modifier, perhaps white cement, organic gel, quartz sand, water, water reducer stir in order and process slurry; Pour into to template surface from top to bottom, and divide fines and coarse fodder, fines is preceding; Coarse fodder after, fiberglass gridding cloth is sandwiched in the sheet material outside, but can not be show-through; Molded by drum roll, advance oxygen and protect the chamber spontaneous curing, promptly get sheet material.Adopt the cutting of infrared ray location during cutting, guarantee that each cutting all can be on same position.
Carry out the picked-up of material and color with digital camera, demanding available large scale scanner scans, and through computer picked-up figure line is optimized with the size synchro edit and handles, and makes it to form fully in the e-file of sheet material corresponding size.Sheet material is placed on the numerial code spray drawing appearance, and adjustment sheet material is implemented air brushing then in the position of file.Such as the spray size can not with sheet material moulding synchronised, or size or color and luster are not ideal enough, promptly adjust the size and the picture color and luster of file, the purpose when making it as far as possible to reach design.
Like the acrylic acid sub-gloss varnish or the fluorine carbon lacquer that then need spray layer of transparent in outdoor application in addition.
Claims (2)
1. the natural material emulation sheet material manufacture craft that is base material and the synchronous stereosopic printing technology of surperficial texture and color; It is characterized in that utilizing the skin texture of lithotome; Timber skin texture or other material skin texture are carried out Mold Making for the mould kind: four limits of blocking natural material with billot; Form equally high datum level, pour silica gel into and carry out Mold Making, can in the silica gel interlayer, put into fiberglass gridding cloth and strengthen; The silica gel template is placed on the plastic formwork of same size; Carry out plate forming again: with raw material magnesia, magnesium chloride, Paris white and modifier; Perhaps white cement, organic gel, quartz sand, water, water reducer; Stir in order and process slurry, on sheet-forming machine, carry out roll-forming again; Be cured again: carry out spontaneous curing under the normal temperature at fog room, promptly obtain the sheet material that the surface has three-dimensional material sense of texture; Carry out the stereosopic printing of surperficial texture and color again: at first the color and luster and the skin texture of natural material mould kind are absorbed, on computers the figure line that absorbs is carried out editing and processing then, make the gained pattern corresponding dimensionally with artificial board with large scale scanner or digital camera; Again sheet material is placed on the large-scale numerial code spray drawing appearance; Direction and the size of sheet material and design manuscript are adjusted to consistent, carried out the air brushing making then, promptly obtain moulding with natural material; Skin texture, the sheet material that color and luster is consistent.
2. the synchronous stereosopic printing technology of the emulation sheet material manufacture craft that natural material according to claim 1 is a base material and surperficial texture and color is characterized in that the acrylic acid sub-gloss varnish of the spraying layer of transparent on the surface or fluorine carbon coat with lacquer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2011103326540A CN102501391A (en) | 2011-10-28 | 2011-10-28 | Simulation plate manufacturing technology taking natural material as base material and synchronous stereoscopic printing technology for surface texture and color |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011103326540A CN102501391A (en) | 2011-10-28 | 2011-10-28 | Simulation plate manufacturing technology taking natural material as base material and synchronous stereoscopic printing technology for surface texture and color |
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| CN102501391A true CN102501391A (en) | 2012-06-20 |
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| CN2011103326540A Pending CN102501391A (en) | 2011-10-28 | 2011-10-28 | Simulation plate manufacturing technology taking natural material as base material and synchronous stereoscopic printing technology for surface texture and color |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171039A (en) * | 2013-03-20 | 2013-06-26 | 广东蒙娜丽莎新型材料集团有限公司 | Tile preparing method and tile manufacturing system enabling ink jet patterns and die textures to be completely matched |
| CN105128132A (en) * | 2015-07-28 | 2015-12-09 | 捷雅石建材工业（苏州）有限公司 | Manufacturing method for novel glass fiber reinforced cement external wall plate |
| WO2016184323A1 (en) * | 2015-05-20 | 2016-11-24 | 宁志峰 | Method for producing imitation wood and imitation stone series furniture having natural texture |
| CN113021556A (en) * | 2021-03-31 | 2021-06-25 | 郑州工程技术学院 | Sandstone texture painting board treatment process |
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| CN2213647Y (en) * | 1995-01-26 | 1995-11-29 | 王文杰 | Authentic work imitation decorative picture |
| CN1919623A (en) * | 2005-08-26 | 2007-02-28 | 天津市世纪东方建筑景观雕塑技术开发中心 | Manufacture method of imitating rosewood carving |
| CN101693386A (en) * | 2009-10-20 | 2010-04-14 | 杭州莱福建材有限公司 | Method for manufacturing inorganic composite texture plate |
| CN101844481A (en) * | 2009-03-23 | 2010-09-29 | 天津市河东区盛隆化工厂 | Preparation method of artificial stone slab with imitative natural stone decorative patterns |
-
2011
- 2011-10-28 CN CN2011103326540A patent/CN102501391A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2213647Y (en) * | 1995-01-26 | 1995-11-29 | 王文杰 | Authentic work imitation decorative picture |
| CN1919623A (en) * | 2005-08-26 | 2007-02-28 | 天津市世纪东方建筑景观雕塑技术开发中心 | Manufacture method of imitating rosewood carving |
| CN101844481A (en) * | 2009-03-23 | 2010-09-29 | 天津市河东区盛隆化工厂 | Preparation method of artificial stone slab with imitative natural stone decorative patterns |
| CN101693386A (en) * | 2009-10-20 | 2010-04-14 | 杭州莱福建材有限公司 | Method for manufacturing inorganic composite texture plate |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171039A (en) * | 2013-03-20 | 2013-06-26 | 广东蒙娜丽莎新型材料集团有限公司 | Tile preparing method and tile manufacturing system enabling ink jet patterns and die textures to be completely matched |
| CN103171039B (en) * | 2013-03-20 | 2015-04-08 | 广东蒙娜丽莎新型材料集团有限公司 | Tile preparing method and tile manufacturing system enabling ink jet patterns and die textures to be completely matched |
| WO2016184323A1 (en) * | 2015-05-20 | 2016-11-24 | 宁志峰 | Method for producing imitation wood and imitation stone series furniture having natural texture |
| CN105128132A (en) * | 2015-07-28 | 2015-12-09 | 捷雅石建材工业（苏州）有限公司 | Manufacturing method for novel glass fiber reinforced cement external wall plate |
| CN113021556A (en) * | 2021-03-31 | 2021-06-25 | 郑州工程技术学院 | Sandstone texture painting board treatment process |
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Application publication date: 20120620 |