CN107009496A - A kind of soft stone secondary material distributing novel production process and distribution device - Google Patents

A kind of soft stone secondary material distributing novel production process and distribution device Download PDF

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Publication number
CN107009496A
CN107009496A CN201710297039.8A CN201710297039A CN107009496A CN 107009496 A CN107009496 A CN 107009496A CN 201710297039 A CN201710297039 A CN 201710297039A CN 107009496 A CN107009496 A CN 107009496A
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CN
China
Prior art keywords
soft stone
layer
soft
compound
reinforcing member
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Granted
Application number
CN201710297039.8A
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Chinese (zh)
Other versions
CN107009496B (en
Inventor
陈国迈
陈迈华
卓为民
陈益龙
姚慧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Ancient Ape Man New Material Co ltd
Original Assignee
SHANGHAI APE STONE CO Ltd
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Priority to CN201710297039.8A priority Critical patent/CN107009496B/en
Publication of CN107009496A publication Critical patent/CN107009496A/en
Application granted granted Critical
Publication of CN107009496B publication Critical patent/CN107009496B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/0225Feeding specific quantities of material at specific locations in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor

Abstract

The invention discloses a kind of soft stone secondary material distributing novel production process and distribution device, the production technology includes step:(1) soft stone compound is prepared, and sets soft stone fabric thickness;(2) lay the soft stone compound of first layer in a mold, the thickness of the soft stone compound of first layer for presetting soft stone fabric thickness a quarter to 2/4ths, and the soft stone compound of first layer is dried in a short time by high heat;(3) required reinforcing member is added on the soft stone compound of first layer after above-mentioned drying;(4) and then above the soft stone compound of the first sublevel after addition fastener the soft stone compound of the second layer is laid;(5) floating, compacting, shaping is produced.Using the secondary material distributing technique of the present invention, while soft stone big panel products thickness evenness is stablized, the exposure of product reinforcing member and the problem that comes off are solved, and solve product mucous membrane problems, lifting product qualification rate and production efficiency.

Description

A kind of soft stone secondary material distributing novel production process and distribution device
Technical field
The invention belongs to artificial stone's processing technique field, and in particular to a kind of soft stone secondary material distributing novel production process and Distribution device.
Background technology
Artificial stone is a kind of "dead", pollution-free, repeatable utilization, the architecture indoor novel decorative material of environmental protection Material.As a kind of strategic novel healthy environment protection product for meeting national sustainable development, domestic city is introduced the eighties in last century .The main organic type artificial stone using macromolecule resin material as adhesive of artificial stone sold in the market, is divided into three Class:Artificial stone, artificial quartz in lump and acrylic.Although the artificial stone industry of China starts late, but passes through the fast of more than ten years Speed development, it is at the forefront in the world in terms of market scale and application popularization rate.
Relatively conventional at present is flexible stone, and it is also known as bright and beautiful clay, entitled colored clay, and primary raw material is by lithotome Powder, fiberglass gridding cloth, common soil, natural minerals pigment are formed by combining, and are handled by scientific technology, formation has The flexible novel environment friendly building and ornament materials of lithotome skin texture and lines, are another forms of flexible clay facing tile.It is flexible Stone material is mainly used as indoor and outdoor decoration New Building Materials, and effect is true, and weatherability is by force up to 25 years.The work progress of common stone material Have and greatly stir up a cloud of dust, flexible stone be easy to construction it is pollution-free, common stone material can not be compared, and various corners are only needed Scissors is wanted to be cut with regard to that can quickly complete.
But in the distributing technique of current flexible stone, flexible stone disposably completes cloth, product is once prefabricated into Type, the quality control difficulty to product is larger.The more difficult control of thickness ratio to product in manufacturing process is caused, and in the product Need not accomplishing to be completely covered when adding other reinforcing members, cause reinforcing member to expose or come off, larger is influenceed on product quality.
The content of the invention
The problem of present invention is difficult to control to solve soft stone thickness in the prior art, reinforcing member exposes or come off, proposition A kind of soft stone secondary material distributing novel production process and distribution device.
To achieve the above object, the present invention uses following technical scheme:
The first aspect of the invention is to provide a kind of soft stone secondary material distributing novel production process, specifically includes following step Suddenly:
(1) soft stone compound is prepared, and sets soft stone fabric thickness;
(2) the soft stone compound of first layer is laid in a mold, and the thickness of the soft stone compound of first layer is presetting soft stone cloth The a quarter of material thickness is dried in a short time to 2/4ths, and by the soft stone compound of first layer, completes first time cloth;
(3) required reinforcing member is added on the soft stone compound of first layer after above-mentioned drying, makes the smooth laying of reinforcing member Above the soft stone compound of first layer after the drying;
(4) the soft stone compound of the second layer and then above the soft stone compound of the first sublevel after addition fastener is laid, it is complete Into second of cloth;
(5) suppressed again through floating, shaping is produced.
Further, in described soft stone secondary material distributing novel production process, the thickness of the soft stone compound of first layer Spend for 1/3rd of presetting fabric thickness.
Further, in described soft stone secondary material distributing novel production process, the thickness of the soft stone compound of the second layer Spend and control point is made according to the thickness and the soft stone fabric thickness of setting of the soft stone compound of first layer, and reinforcing member is completely covered.
Further, in described soft stone secondary material distributing novel production process, the fastener is grid cloth.
The second aspect of the invention is to provide a kind of soft stone two for the soft stone secondary material distributing novel production process Secondary distribution device, it is characterised in that including conveyer belt, the mould being arranged above the conveyer belt 1 and be arranged at the mould 1 The mould underframe 2 of both sides, the top of mould 1 is disposed with the roller 3 with reinforcing member 4, controlled along conveying tape feeding direction Tool 6, the reinforcing member 4 is pressed together by depression bar 5 and the soft stone compound of first layer that is laid on A areas on the mould 1, institute State tool 6 second of soft stone compound for being laid on B areas on the reinforcing member 4 is floating, fixed thick.
Further, on described soft stone secondary distributing device, the reinforcing member 4 is grid cloth.
Further, on described soft stone secondary distributing device, the depression bar 5 is fixed on the mould underframe 2.
Further, on described soft stone secondary distributing device, the slab 7 of determining of the bottom of tool 6 is inclined at The top of mould 1.
Further, on described soft stone secondary distributing device, the liftable of tool 6 is arranged on the support 8, The support 8 is telescoping shoring column.
The present invention uses above-mentioned technical proposal, compared with prior art, have the following technical effect that:
The soft stone secondary material distributing novel production process of the present invention first carries out first time cloth, then adds fastener, finally Second of cloth is carried out again, fastener is buried in completely in soft stone compound by way of secondary material distributing, is stablizing soft stone While big panel products thickness evenness, the exposure of product reinforcing member and the problem that comes off are solved, and solves product mucous membrane and is asked Topic, lifting product qualification rate and production efficiency;In addition, the soft stone secondary distributing device that the present invention is provided, simple in construction, novelty, Operating method, the thickness that the soft big panel products of stone are made is uniform, and solves the exposure of product reinforcing member and the problem that comes off, and improves production Efficiency.
Brief description of the drawings
Fig. 1 is a kind of structural representation of soft stone secondary distributing device of the present invention;
Wherein, 1- moulds, 2- mould underframe, 3- rollers, 4- reinforcing members, 5- depression bars, 6- tools, 7- determines slab, 8- supports.
Embodiment
The present invention is described in more detail below by specific embodiment, for a better understanding of the present invention, But following embodiments are not intended to limit the scope of the invention.
The present embodiment 1 of embodiment 1 provides a kind of soft stone secondary material distributing novel production process, comprises the following steps:
(1) soft stone compound is prepared, and sets soft stone fabric thickness;
(2) the soft stone compound of first layer is laid in a mold, and the thickness of the soft stone compound of first layer is presetting soft stone cloth Expect 1/3rd of thickness, and the soft stone compound of first layer is dried in a short time by high heat, complete first time cloth;
(3) required reinforcing member is added on the soft stone compound of first layer after above-mentioned drying, makes the smooth laying of reinforcing member Above the soft stone compound of first layer after the drying, the fastener is grid cloth;
(4) the soft stone compound of the second layer, institute and then above the soft stone compound of the first sublevel after addition fastener are laid The thickness for stating the soft stone compound of the second layer makees control point according to the thickness and the soft stone fabric thickness of setting of the soft stone compound of first layer, And reinforcing member is completely covered, complete second of cloth;
(5) soft stone finished product is produced through floating, compacting, shaping again.
Embodiment 2 is as shown in figure 1, the present embodiment 2 provides a kind of soft stone secondary distributing device, including conveyer belt is (in figure not Show), the mould 1 that is arranged above the conveyer belt and the mould underframe 2 for being arranged at the both sides of mould 1, on the mould 1 Side is disposed with the roller 3 with reinforcing member 4, tool 6 along conveying tape feeding direction, and the reinforcing member 4 passes through depression bar 5 and paving The soft stone compound of first layer for being located at A areas on the mould 1 is pressed together, and the tool 6 will be laid on the reinforcing member 4 Second of soft stone compound in B areas is floating, fixed thick.
On the soft stone secondary distributing device of the present embodiment, the reinforcing member 4 is grid cloth.
On the soft stone secondary distributing device of the present embodiment, the depression bar 5 is fixed on the mould underframe 2.
On the soft stone secondary distributing device of the present embodiment, the slab 7 of determining of the bottom of tool 6 is inclined at the mould The top of tool 1, specifically, determine slab 7 and is tilted towards B areas, and the horizontal plane angle in itself and B areas is 10-45 °, preferably 30 °.
On the soft stone secondary distributing device of the present embodiment, the liftable of tool 6 is arranged on the support 8, described Support 8 is telescoping shoring column;By the height of regulating jig 6, the thickness of compound after secondary material distributing is controlled, realizes that soft stone is determined It is thick.
Operation principle when using the soft stone secondary distributing device of the invention to carry out the new production of soft stone secondary material distributing for:It is first First, conveyer belt is started, the soft stone compound of first layer is laid in a-quadrant on mould 1, and the thickness of the soft stone compound of first layer is pre- / 3rd of soft stone fabric thickness are set, and the soft stone compound of first layer is dried in a short time by high heat, are completed First time cloth;The compound of first time cloth is completed with conveying Tape movement, required reinforcing member 4 passes through depression bar 5 and laying The soft stone compound of the first layer in A areas is pressed together on the mould 1, make reinforcing member 4 it is smooth laying after the drying first Above the soft stone compound of layer, the fastener is grid cloth;Then on the soft stone compound of the first sublevel after addition fastener The soft stone compound of the second layer is directly toppled at the B regions of face, the soft stone compound of the second layer is controlled according to the soft stone fabric thickness of setting Amount, and reinforcing member is completely covered, completes second of cloth;Finally, entered by the slab 7 of determining on the tool 6 that sets below Row is flattened, fixed thickness, and the thickness for keeping product in the reasonable scope, forms by a firing, produces soft stone finished product.
The specific embodiment of the present invention is described in detail above, but it is intended only as example, and the present invention is not limited It is formed on particular embodiments described above.To those skilled in the art, it is any to the equivalent modifications that carry out of the present invention and Substitute also all among scope of the invention.Therefore, the impartial conversion made without departing from the spirit and scope of the invention and Modification, all should be contained within the scope of the invention.

Claims (9)

1. a kind of soft stone secondary material distributing novel production process, it is characterised in that comprise the following steps:
(1) soft stone compound is prepared, and sets soft stone fabric thickness;
(2) the soft stone compound of first layer is laid in a mold, and the thickness of the soft stone compound of first layer is thick for presetting soft stone cloth The a quarter of degree is dried in a short time to 2/4ths, and by the soft stone compound of first layer, completes first time cloth;
(3) required reinforcing member is added on the soft stone compound of first layer after above-mentioned drying, makes reinforcing member is smooth to be laid on baking Above the soft stone compound of first layer after dry;
(4) the soft stone compound of the second layer and then above the soft stone compound of the first sublevel after addition fastener is laid, the is completed Secondary material distributing;
(5) floating, compacting, shaping is produced.
2. soft stone secondary material distributing novel production process according to claim 1, it is characterised in that the soft stone of first layer is mixed The thickness for closing material is 1/3rd of presetting fabric thickness.
3. soft stone secondary material distributing novel production process according to claim 1, it is characterised in that the soft stone of the second layer is mixed The thickness for closing material makees control point according to the thickness and the soft stone fabric thickness of setting of the soft stone compound of first layer, and reinforcing member is complete Covering.
4. soft stone secondary material distributing novel production process according to claim 1, it is characterised in that the fastener is grid Cloth.
5. a kind of soft stone secondary material distributing dress for any one of the claim 1-4 soft stone secondary material distributing novel production process Put, it is characterised in that including conveyer belt, the mould being arranged above the conveyer belt (1) and be arranged at the mould (1) both sides Mould underframe (2), be disposed with the roller with reinforcing member (4) along conveying tape feeding direction above the mould (1) (3), tool (6), the reinforcing member (4) is mixed by depression bar (5) with being laid on the soft stone of first layer in A areas on the mould (1) Material is pressed together, and second of soft stone compound that the tool (6) will be laid on B areas on the reinforcing member (4) is floating, fixed It is thick.
6. soft stone secondary distributing device according to claim 5, it is characterised in that the reinforcing member (4) is grid cloth.
7. soft stone secondary distributing device according to claim 5, it is characterised in that the depression bar (5) is fixed on the mould Have on underframe (2).
8. soft stone secondary distributing device according to claim 5, it is characterised in that slab is determined in tool (6) bottom (7) it is inclined above the mould (1).
9. soft stone secondary distributing device according to claim 5, it is characterised in that tool (6) liftable is arranged on On the support (8).
CN201710297039.8A 2017-04-28 2017-04-28 Novel production process and material distribution device for secondary material distribution of soft stone Expired - Fee Related CN107009496B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107641954A (en) * 2017-11-10 2018-01-30 柳州市梦恋服饰有限公司 Floating fabric cutter
CN108582420A (en) * 2018-04-19 2018-09-28 佛山市东鹏陶瓷有限公司 A kind of preparation process and its all-body tile of the all-body tile of the single side bed of material
CN110238961A (en) * 2019-06-28 2019-09-17 南京天固建筑科技有限公司 A kind of prefabricated components back-hand craft inclination manipulator and its method of tilting

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CN1769020A (en) * 2005-09-08 2006-05-10 天津师范大学 Production process and equipment of air-entraining decoration plate
CN202248656U (en) * 2011-09-09 2012-05-30 魏增汉 Flexible stone material and ceramic tile for protecting building exterior wall
CN103821306A (en) * 2014-01-13 2014-05-28 东营瑞源特种建筑材料有限公司 Antipollution high-simulation wall flexible stone facing material and production method thereof
CN105599109A (en) * 2015-12-30 2016-05-25 卓达新材料科技集团有限公司 Cement-rice hull exterior wall decoration board and production method thereof
CN105731881A (en) * 2016-01-22 2016-07-06 上海古猿人石材有限公司 Flexible flame-retardant facing brick and preparation method thereof
DE102015000210A1 (en) * 2015-01-15 2016-07-21 Diephaus Betonwerk Gmbh Method for applying relief structure images in at least one plate element and device for applying relief structures to at least one plate element
CN106238278A (en) * 2016-08-29 2016-12-21 东营瑞源特种建筑材料有限公司 Flexible stone mechanized production system
CN206056187U (en) * 2016-08-26 2017-03-29 东营瑞源特种建筑材料有限公司 A kind of flexible stone drying baker

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1769020A (en) * 2005-09-08 2006-05-10 天津师范大学 Production process and equipment of air-entraining decoration plate
CN202248656U (en) * 2011-09-09 2012-05-30 魏增汉 Flexible stone material and ceramic tile for protecting building exterior wall
CN103821306A (en) * 2014-01-13 2014-05-28 东营瑞源特种建筑材料有限公司 Antipollution high-simulation wall flexible stone facing material and production method thereof
DE102015000210A1 (en) * 2015-01-15 2016-07-21 Diephaus Betonwerk Gmbh Method for applying relief structure images in at least one plate element and device for applying relief structures to at least one plate element
CN105599109A (en) * 2015-12-30 2016-05-25 卓达新材料科技集团有限公司 Cement-rice hull exterior wall decoration board and production method thereof
CN105731881A (en) * 2016-01-22 2016-07-06 上海古猿人石材有限公司 Flexible flame-retardant facing brick and preparation method thereof
CN206056187U (en) * 2016-08-26 2017-03-29 东营瑞源特种建筑材料有限公司 A kind of flexible stone drying baker
CN106238278A (en) * 2016-08-29 2016-12-21 东营瑞源特种建筑材料有限公司 Flexible stone mechanized production system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107641954A (en) * 2017-11-10 2018-01-30 柳州市梦恋服饰有限公司 Floating fabric cutter
CN108582420A (en) * 2018-04-19 2018-09-28 佛山市东鹏陶瓷有限公司 A kind of preparation process and its all-body tile of the all-body tile of the single side bed of material
CN108582420B (en) * 2018-04-19 2020-06-16 佛山市东鹏陶瓷有限公司 Preparation process of full-body brick with single material layer and full-body brick thereof
CN110238961A (en) * 2019-06-28 2019-09-17 南京天固建筑科技有限公司 A kind of prefabricated components back-hand craft inclination manipulator and its method of tilting

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