CN105731881A - Flexible flame-retardant facing brick and preparation method thereof - Google Patents

Flexible flame-retardant facing brick and preparation method thereof Download PDF

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Publication number
CN105731881A
CN105731881A CN201610045642.2A CN201610045642A CN105731881A CN 105731881 A CN105731881 A CN 105731881A CN 201610045642 A CN201610045642 A CN 201610045642A CN 105731881 A CN105731881 A CN 105731881A
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CN
China
Prior art keywords
flame retardant
type flexible
agent
flame
facing tile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610045642.2A
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Chinese (zh)
Inventor
陈国迈
陈迈华
由继业
夏艺
季佳铭
张进娟
姚慧
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SHANGHAI APE STONE CO Ltd
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SHANGHAI APE STONE CO Ltd
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Publication date
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Priority to CN201610045642.2A priority Critical patent/CN105731881A/en
Publication of CN105731881A publication Critical patent/CN105731881A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/06Acrylates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/30Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds
    • C04B26/32Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds containing silicon

Abstract

The invention provides a flexible flame-retardant facing brick which has the characteristics of energy conservation and environmental protection, and also has good flexibility; and meanwhile, the flexible flame-retardant facing brick has good matching performance with different wall base layers or insulation materials, and thus the dropping of the facing brick caused by the displacement stress between the facing brick and a wall due to the temperature variation can be avoided. The flexible flame-retardant facing brick also has good air permeability, external water is prevented from entering the facing brick, and the evaporation of the vapor inside the facing brick is facilitated; although the polymer emulsion is used as a cementing material of the facing brick, the consumption of the polymer emulsion is little; and meanwhile, due to the action of a modified flame-retardant agent, the flame-retardant performance of the facing brick is better than that of a similar product.

Description

A kind of flame retardant type flexible clay facing tile and preparation method thereof
Technical field
The present invention relates to decoration material field, particularly relate to a kind of flame retardant type flexible clay facing tile and preparation method thereof.
Background technology
Flexible clay facing tile is a kind of novel building energy conservation ornament materials, has the feature such as lightweight, pliable and tough, safe and convenient, and easy construction is quick, the duration is short, has saved space and cost, and difficult drop-off.Suitable in building decorations such as inner-outer wall, it is particularly well-suited to the surface-veneer engineered of skyscraper exterior finish engineering, facade decorative engineering, Old City Reconstruction exterior wall plane materiel, the finish coat of external insulation system and the opposite sex building such as curved wall, arch post, breaks the limitation of traditional product.
Building energy conservation is carried out national environmental protection and saves the main contents of energy policy, is the important component part implementing national economy sustainable development strategy.Along with energy conservation standard is brought up to 50% by original 30%, External Walls Heating Insulation obtains significant progress, and becomes one important energy-saving building technology of China.But external-wall heat-insulation material fire takes place frequently in recent years, cause great casualties and property loss.Therefore, along with pushing forward comprehensively of building energy conservation, the fire safety problem of building energy conservation is also increasingly severeer.
Flexible clay facing tile is the core of flexible clay facing tile external thermal insulation system, and current flexible clay facing tile organic components accounts for significant proportion.The resistance to heat differential of organic material, easy firing, and discharge amount of heat when burning, produce a large amount of poison gas, not only big fire spread be can accelerate but also trapped personnel and rescue personnel's injures and deaths easily caused;It is limited then to there is thermal and insulating performance aspect in inorganic material, and range of application is restricted.
Summary of the invention
The present invention solves that the problems referred to above of the prior art propose a kind of flame retardant type flexible clay facing tile, overcome the energy-conservation shortcoming can not taken into account with fire prevention of above-mentioned material ubiquity.
In order to solve above-mentioned technical problem, the technical measures that the present invention takes include:
A kind of flame retardant type flexible clay facing tile, by weight, including:
In order to realize the present invention better, the technical measures that the present invention takes also include:
Preferably, above-mentioned modified flame-retardant agent be magnesium hydroxide, aluminium hydroxide, Firebrake ZB, stibium oxide one or more, modifier modification is passed through in described modified flame-retardant agent, and wherein modifying agent is at least the one in rare-earth coupling agent, silane coupler, titanate coupling agent, stearic acid, zinc stearate, oleic acid containing unsaturated bond.
Preferably, one or more gathering materials in fine sand, quartz sand, stone powder, discarded concrete, bottom slag, slag or air entrained concrete leftover pieces above-mentioned.
Preferably, above-mentioned polymer emulsion selected from pure-acrylic emulsion, silicone acrylic emulsion, styrene-acrylic emulsion, acrylate and vinyl acetate emulsion one or more;The solid content of described polymer emulsion is 50.0~60.0%.
Preferably, one or more in glass fibre, mineral fibres or carbon fiber of above-mentioned fiber, it is more preferred to, it is possible to use grid cloth substitutes above-mentioned fiber.
Preferably, above-mentioned functions additive at least includes the one in defoamer, dispersant, water reducer or consistency modifiers.Wherein, one or more in polyether antifoam agent, polyether-modified silicon defoaming agent or polysiloxane defoaming agent of described defoamer;One or more in fatty acid dispersant, aliphatic amide dispersant or paraffin dispersant of described dispersant;One or more in naphthalene water reducer, aliphatic water reducing agent or polycarboxylate water-reducer of described water reducer;One or more in methylcellulose, hydroxypropyl methyl cellulose, sodium carboxymethyl cellulose, hydroxyethyl cellulose, lignocellulose or polyvinyl alcohol of described consistency modifiers.
On the other hand, the present invention also provides for a kind of method preparing above-mentioned flame retardant type flexible clay facing tile, concretely comprise the following steps: by gathering materials of 70-85 weight portion, the polymer emulsion of 10-25 weight portion, the modified flame-retardant agent of 1-4 weight portion, the functional additive of 0.01-0.1 weight portion, the fiber of 0-0.05 weight portion, the water mixing and stirring of 0-5 weight portion obtains the slurry with mobility, takes shape in mould by slurry, is then pressed into alkali-proof glass fiber mesh;Drying it is dried after standing;Then carry out the demoulding and cutting, obtain flame retardant type flexible clay facing tile.Preferably by one or more the method compound uses in spraying, extrusion, cast or compacting, slurry is taken shape in mould.The time of above-mentioned standing is preferably 4-6 hour, and dry temperature of drying is 60-105 DEG C.
The present invention adopts technique scheme, compared with prior art, has the following technical effect that
Flame retardant type flexible clay facing tile provided by the present invention has good flexibility, all has excellent matching from different body of wall basic units or insulation material, it is possible to avoid producing displacement stress between tapestry brick and the body of wall that variations in temperature etc. causes and coming off;Product has good breathability, it is prevented that outside moisture is taken in, and is conducive to internal steam to evaporate simultaneously.Although tapestry brick is using polymer emulsion as cementing material, but consumption is less, simultaneously because the effect of modified flame-retardant agent, its fire resistance exceedes like product.
Detailed description of the invention
The invention provides a kind of flame retardant type flexible clay facing tile, by weight, including:
Below by specific embodiment, the present invention being carried out detailed and concrete introduction, so that being better understood from the present invention, but following embodiment is not limiting as the scope of the invention.
Embodiment 1
The fine sand of 30-100 order by 55.9%, the triple superphosphate (calcite in powder) of 200 orders of 28.0%, 10.0% pure-acrylic emulsion (solid content is 55.0%), 1.0% oleic acid surface modification Al (OH)3(hereinafter referred to as ATH), 0.1% polycarboxylate water-reducer, the polydimethylsiloxane defoamer of 0.01%, the glass fibre of 0.05%, the water mixing and stirring of 3.5% obtains the slurry with certain fluidity, slurry is coated in the hole stone mould of certain texture with the method for spraying, thickness 3.0-4.0mm, it is then pressed into alkali proof fiber grid cloth, enter in 60.0 ± 5.0 DEG C of circulated air drying rooms after standing 6 hours and be completely dried, then the demoulding can cut into the tapestry brick of the size of needs, A level flame resistant method detection according to standard GB8624-2012, tapestry brick fire resistance reaches A level, water absorption rate is 5.7%.
Above-mentioned oleic acid surface modification Al (OH)3Method of modifying be: at 90 DEG C of temperature, ATH powder body and distilled water are placed in flask and are sufficiently stirred for, disperse, be subsequently adding oleic acid surface modifier and continue stirring 45min, sucking filtration, dry, be fully ground with agate mortar, obtain modified ATH powder body.
Embodiment 2
The quartz sand of 70 orders by 50.0%, the triple superphosphate of 200 orders of 24.2%, the Silicone-Acrylic Copolymer Emulsion (solid content is 56.0%) of 10%, the azeotropic distillation method of 3.7% prepare surface chemical modification magnesium hydroxide nanoparticles, 0.1% polycarboxylate water-reducer, 0.02% polyether antifoam agent, the glass fibre of 0.05%, the water mixing and stirring of 5% obtain the slurry with certain fluidity, slurry is injected in Art Stone mould with the method for cast, thickness 3.0-4.0mm, enters in 60.0 ± 5.0 DEG C of circulated air drying rooms after standing 6 hours and is completely dried.A level flame resistant method detection according to standard GB8624-2012, tapestry brick fire resistance reaches A level, and water absorption rate is 6.3%.
Modified flame-retardant agent in above-described embodiment is that azeotropic distillation method prepares surface chemical modification magnesium hydroxide nanoparticles, and concrete preparation method is: first by 10gMgCl2·6H2O is dissolved in 50mL water, when certain temperature, fast by the NH of 2mol/L with dripping of 2mL/min with peristaltic pump3·H2O is slowly added in above-mentioned solution, until pH value to 10, keeps quickly stirring.Reaction removes foreign ion with distilled water wash, obtains filter cake again with in ultrasonic disperse to pre-prepared butanol solution (zinc stearate is distributed in n-butyl alcohol) after terminating.Then uniform slurry is transferred to and round mouth flask carries out azeotropic distillation.Distill with n-butyl alcohol partly when system temperature rises to 93 DEG C of (water-n-butyl alcohol azeotropic temperature) whole water.When temperature rises to 117 DEG C (boiling points of n-butyl alcohol), remaining n-butyl alcohol also steams gradually, finally obtains the Mg (OH) of finishing2Nanocrystalline.For removing the surface modifier of free physical absorption, by prepared sample by Soxhlet extractor, with dehydrated alcohol extracting 4h, finally sample is dried in 90 DEG C of baking ovens 6h, obtains the Mg (OH) of surface chemical modification2Nano-particle.
Flame retardant type flexible clay facing tile provided by the present invention has taken into account energy-conservation and environmental protection feature, and has good flexibility;Simultaneously from different body of wall basic units or insulation material, all there is excellent matching, it is possible to avoid producing displacement stress between tapestry brick and the body of wall that variations in temperature etc. causes and coming off;The present invention also has good breathability, it is prevented that outside moisture is taken in, and is conducive to internal steam to evaporate simultaneously;Although tapestry brick is using polymer emulsion as cementing material, but consumption is less, simultaneously because the effect of modified flame-retardant agent, its fire resistance exceedes like product.
Above specific embodiments of the invention being described in detail, but it is intended only as example, the present invention is not restricted to particular embodiments described above.To those skilled in the art, any equivalent modifications that the present invention is carried out and replacement are also all among scope of the invention.Therefore, the equalization made without departing from the spirit and scope of the invention converts and amendment, all should contain within the scope of the invention.

Claims (10)

1. a flame retardant type flexible clay facing tile, it is characterised in that by weight, including:
2. a kind of flame retardant type flexible clay facing tile according to claim 1, it is characterized in that, described modified flame-retardant agent be magnesium hydroxide, aluminium hydroxide, Firebrake ZB, stibium oxide one or more, modifier modification is passed through in described modified flame-retardant agent, and wherein modifying agent is at least the one in rare-earth coupling agent, silane coupler, titanate coupling agent, stearic acid, zinc stearate, oleic acid containing unsaturated bond.
3. a kind of flame retardant type flexible clay facing tile according to claim 1, it is characterised in that described in gather materials one or more in fine sand, quartz sand, stone powder, discarded concrete, bottom slag, slag or air entrained concrete leftover pieces.
4. a kind of flame retardant type flexible clay facing tile according to claim 1, it is characterised in that described polymer emulsion selected from pure-acrylic emulsion, silicone acrylic emulsion, styrene-acrylic emulsion, acrylate and vinyl acetate emulsion one or more;The solid content of described polymer emulsion is 46.0~60.0%.
5. a kind of flame retardant type flexible clay facing tile according to claim 1, it is characterised in that one or more in glass fibre, mineral fibres or carbon fiber of described fiber.
6. a kind of flame retardant type flexible clay facing tile according to claim 1, it is characterised in that described functional additive at least includes the one in defoamer, dispersant, water reducer or consistency modifiers.
7. a kind of flame retardant type flexible clay facing tile according to claim 6, it is characterised in that one or more in polyether antifoam agent, polyether-modified silicon defoaming agent or polysiloxane defoaming agent of described defoamer;One or more in fatty acid dispersant, aliphatic amide dispersant or paraffin dispersant of described dispersant;One or more in naphthalene water reducer, aliphatic water reducing agent or polycarboxylate water-reducer of described water reducer;One or more in methylcellulose, hydroxypropyl methyl cellulose, sodium carboxymethyl cellulose, hydroxyethyl cellulose, lignocellulose or polyvinyl alcohol of described consistency modifiers.
8. prepare the method for flame retardant type flexible clay facing tile described in claim 1 for one kind, it is characterized in that, by gathering materials of 70-85 weight portion, the polymer emulsion of 10-25 weight portion, the modified flame-retardant agent of 1-4 weight portion, the functional additive of 0.01-0.1 weight portion, the fiber of 0-0.05 weight portion, the water mixing and stirring of 0-5 weight portion obtains the slurry with mobility, takes shape in mould by slurry, is then pressed into alkali-proof glass fiber mesh;Drying it is dried after standing;Then carry out the demoulding and cutting, obtain flame retardant type flexible clay facing tile.
9. method according to claim 8, it is characterised in that utilize one or more the method compound uses in spraying, extrusion, cast or compacting to be taken shape in mould by slurry.
10. method according to claim 8, it is characterised in that the time of described standing is 4-6 hour, dry temperature of drying is 60-105 DEG C.
CN201610045642.2A 2016-01-22 2016-01-22 Flexible flame-retardant facing brick and preparation method thereof Pending CN105731881A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106891431A (en) * 2017-03-01 2017-06-27 江苏百代节能建材有限公司 A kind of production method of new soft rock
CN107009496A (en) * 2017-04-28 2017-08-04 上海古猿人石材有限公司 A kind of soft stone secondary material distributing novel production process and distribution device
CN108439932A (en) * 2018-05-04 2018-08-24 合肥欧克斯新型建材有限公司 A kind of permeable pavement brick and preparation method thereof reducing urban heat land effect
CN108503266A (en) * 2018-04-24 2018-09-07 谢新昇 A kind of preparation method of attapulgite modified tapestry brick
CN108516731A (en) * 2018-04-19 2018-09-11 上海嘉宝莉建筑节能科技有限公司 Porcelain tendre and preparation method thereof
CN110818318A (en) * 2019-12-16 2020-02-21 江苏百代节能建材有限公司 Production process of waterproof soft stone with smooth surface
CN111593568A (en) * 2020-06-02 2020-08-28 北京建筑材料科学研究总院有限公司 Alkali-resistant flame-retardant waterproof vapor-barrier agent and film for building with ultralow energy consumption and preparation method thereof
CN111943655A (en) * 2020-08-25 2020-11-17 自贡新雄风陶瓷制造有限公司 Formula and preparation method of black brick

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CN104453151A (en) * 2014-11-13 2015-03-25 广东龙湖科技股份有限公司 Colored flexible face brick for internal wall and external wall decoration

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106891431A (en) * 2017-03-01 2017-06-27 江苏百代节能建材有限公司 A kind of production method of new soft rock
CN107009496A (en) * 2017-04-28 2017-08-04 上海古猿人石材有限公司 A kind of soft stone secondary material distributing novel production process and distribution device
CN108516731A (en) * 2018-04-19 2018-09-11 上海嘉宝莉建筑节能科技有限公司 Porcelain tendre and preparation method thereof
CN108516731B (en) * 2018-04-19 2021-06-15 上海嘉宝莉建筑节能科技有限公司 Soft porcelain and preparation method thereof
CN108503266A (en) * 2018-04-24 2018-09-07 谢新昇 A kind of preparation method of attapulgite modified tapestry brick
CN108439932A (en) * 2018-05-04 2018-08-24 合肥欧克斯新型建材有限公司 A kind of permeable pavement brick and preparation method thereof reducing urban heat land effect
CN110818318A (en) * 2019-12-16 2020-02-21 江苏百代节能建材有限公司 Production process of waterproof soft stone with smooth surface
CN111593568A (en) * 2020-06-02 2020-08-28 北京建筑材料科学研究总院有限公司 Alkali-resistant flame-retardant waterproof vapor-barrier agent and film for building with ultralow energy consumption and preparation method thereof
CN111593568B (en) * 2020-06-02 2021-06-22 北京建筑材料科学研究总院有限公司 Alkali-resistant flame-retardant waterproof vapor-barrier agent and film for building with ultralow energy consumption and preparation method thereof
CN111943655A (en) * 2020-08-25 2020-11-17 自贡新雄风陶瓷制造有限公司 Formula and preparation method of black brick

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