CN102499464A - Application method of ash bars in papermaking-method reconstituted tobaccos - Google Patents
Application method of ash bars in papermaking-method reconstituted tobaccos Download PDFInfo
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- CN102499464A CN102499464A CN2011103657187A CN201110365718A CN102499464A CN 102499464 A CN102499464 A CN 102499464A CN 2011103657187 A CN2011103657187 A CN 2011103657187A CN 201110365718 A CN201110365718 A CN 201110365718A CN 102499464 A CN102499464 A CN 102499464A
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Abstract
Disclosed is an application method of ash bars in papermaking-method reconstituted tobaccos. Wasted ash bars generated in a dedusting work section in a cigarette production process are used as raw materials; after the raw materials are crushed into materials with diameters smaller than 10mm, the materials are extracted by means of adopting water as solvent, during extraction, the ratio of solid to liquid is controlled to be 1:3-8, extraction temperature ranges from 60 DEG C to 80 DEG C, and extraction time ranges from 20 minutes and 60 minutes; solid and liquid of extracted materials are separated after the extracted materials are filtered; and the extracting liquid obtained due to separation is added into reconstituted tobacco coating liquid after being concentrated in a vacuum low-temperature environment, the quantity of the extracting liquid is 5-30% of that of the reconstituted tobacco coating liquid, and the solid is used as organic fertilizers after being fermented. In the application method, the ash bars with high quantity and cheap price can be used for replacing a part of tobacco shreds to realize production of papermaking-method reconstituted tobaccos, and the problem that raw materials of the tobacco shreds are insufficient is resolved.
Description
Technical field
The invention belongs to the papermaking-method reconstituted tobaccos production technical field.
Background technology
Domestic papermaking-method reconstituted tobaccos technology is started late, and realizes that industrialization is less than the time in 10 years, because of the improvement of its consumption reduction to cigarette industry, reducing tar and reducing harm and cigarette quality has wide application prospect, progressively receives increasing concern.The production method of present papermaking-method reconstituted tobaccos; Mainly be as mixed material with the tobacco leaf fragment that produces in the cigarette process and offal and other non-baccy fibers; Solid content after concentrating through solvent extraction, extract and to do coating fluid, extracting utilize the making beating of papermaking ratio juris, the moulding of manufacturing paper with pulp, coating fluid return and be coated with, dry and production procedure such as cut, acquisition can supply the reconstituted tobacco of cigarette industry use.Lifting along with production-scale further expansion of papermaking-method reconstituted tobaccos and production capacity; The supply of tobacco leaf fragment has been difficult to satisfy the demand of producing; And the cigarette ash that quantity is more and price is relatively low is excellent; Because it is impure and dust is more, be difficult to carry out Screening Treatment and control quality, influenced its prescription consumption in producing reconstituted tobacco.
Summary of the invention
The object of the invention is just in order to solve the deficiency that prior art exists; Provide the cigarette ash rod that a kind of quantity capable of using is more, price is lower to substitute the method that the part tobacco leaf fragment carries out papermaking-method reconstituted tobaccos production, to solve the problem of tobacco leaf fragment starving.
The objective of the invention is to realize through following technical scheme.
The application process of a kind of cigarette ash rod in papermaking-method reconstituted tobaccos, method step is following:
The discarded cigarette ash rod that
produced dedusting workshop section in the production of cigarettes process is as raw material;
2. with raw material crushing to diameter less than 10mm;
3. the raw material water after the fragmentation is extracted as solvent, solid-to-liquid ratio is controlled to be 1:3-8 during extraction, and extracting temperature is 60 ℃-80 ℃, 20 minutes-60 minutes extraction time;
4. carry out Separation of Solid and Liquid behind the material filtering after will extracting again;
5. the extract that will obtain after will separating concentrates in the 5-30% adding reconstituted tobacco coating fluid of back by reconstituted tobacco coating fluid weight through vacuum and low temperature and uses; Solid after the separation is handled the back by fermentation and is used as organic fertilizer.
After the present invention separates extract that the back obtains and is concentrated into concentration and is 30-60% through vacuum and low temperature, add the reconstituted tobacco coating fluid more in proportion and use.
The present invention provides a kind of extraction and separation technology, and the cigarette ash rod that the big price of quantity capable of using is lower substitutes the part tobacco leaf fragment and carries out papermaking-method reconstituted tobaccos production, to solve the problem of tobacco leaf fragment starving.Solved also simultaneously that the cigarette ash rod contains dust and impurity is more, quality is unstable, is difficult to the problem of handling and utilizing.
The reconstituted tobacco that adopts the present invention to produce, tobacco aroma is higher, and availability is higher; Can increase the use amount in the cigarette composition of reconstituted tobacco, both effectively utilize discarded originally cigarette ash rod raw material, practice thrift resource; Can reduce the cost of material of cigarette again, also can improve the suction quality of cigarette.
Further set forth content of the present invention below in conjunction with Figure of description.
Description of drawings
Fig. 1 is the inventive method process chart.
The specific embodiment
As shown in Figure 1, the application process of cigarette ash rod of the present invention in papermaking-method reconstituted tobaccos is following:
The discarded cigarette ash rod that
produced dedusting workshop section in the production of cigarettes process is as raw material;
2. with raw material crushing to diameter less than 10mm;
3. the raw material water after the fragmentation is extracted as solvent, solid-to-liquid ratio is controlled to be 1:3-8 during extraction, and extracting temperature is 60 ℃-80 ℃, 20 minutes-60 minutes extraction time;
4. carry out Separation of Solid and Liquid behind the material filtering after will extracting again;
5. after will separating extract that the back obtains and being concentrated into concentration and being 30-60%, add in the reconstituted tobacco coating fluid by the 5-30% of reconstituted tobacco coating fluid weight and to use through vacuum and low temperature; Solid after the separation is handled the back by fermentation and is used as organic fertilizer.
Embodiment 1
1. the discarded object cigarette ash rod that dedusting workshop section in the production of cigarettes process is produced is as raw material;
2. raw material is sent into jaw crusher, be crushed to diameter less than 10mm;
3. the raw material after the fragmentation is delivered to extractor, extract as solvent with 75 ℃ of water, solid-to-liquid ratio is controlled to be 1:5 during extraction, and extracting temperature is 65 ℃, extraction time 30min;
4. the material after extracting carries out Separation of Solid and Liquid with being pumped to re-use after the sieve that shakes filters to centrifuge under the rotating speed that per minute 6000 changes;
5. after the liquid after separating was concentrated into concentration and is 45% through vacuum and low temperature, the ratio in 10% added in the coating fluid and is coated with the production reconstituted tobacco; Solid after the separation is handled the back by fermentation and is used as organic fertilizer.
Embodiment 2
1. the discarded object cigarette ash rod that dedusting workshop section in the production of cigarettes process is produced is as raw material;
2. raw material is sent into jaw crusher, be crushed to diameter less than 10mm;
3. the raw material after the fragmentation is delivered to extractor, extract as solvent with 90 ℃ of water, solid-to-liquid ratio is controlled to be 1:3 during extraction, and extracting temperature is 80 ℃, extraction time 20min;
4. the material after extracting carries out Separation of Solid and Liquid with being pumped to re-use after the sieve filtration of shaking to centrifuge;
5. after the liquid after separating was concentrated into concentration and is 30% through vacuum and low temperature, the ratio in 30% added in the coating fluid and is coated with the production reconstituted tobacco; Solid after the separation is handled the back by fermentation and is used as organic fertilizer.
Embodiment 3
1. the discarded object cigarette ash rod that dedusting workshop section in the production of cigarettes process is produced is as raw material;
2. raw material is sent into jaw crusher, be crushed to diameter less than 10mm;
3. the raw material after the fragmentation is delivered to extractor, extract as solvent with 50 ℃ of water, solid-to-liquid ratio is controlled to be 1:8 during extraction, and extracting temperature is 60 ℃, extraction time 60min;
4. the material after extracting carries out Separation of Solid and Liquid with being pumped to re-use after the sieve filtration of shaking to centrifuge;
5. after the liquid after separating was concentrated into concentration and is 60% through vacuum and low temperature, the ratio in 5% added in the coating fluid and is coated with the production reconstituted tobacco; Solid after the separation is handled the back by fermentation and is used as organic fertilizer.
Embodiment 4
1. the discarded object cigarette ash rod that dedusting workshop section in the production of cigarettes process is produced is as raw material;
2. raw material is sent into jaw crusher, be crushed to diameter less than 10mm;
3. the raw material after the fragmentation is delivered to extractor, extract as solvent with 75 ℃ of water, solid-to-liquid ratio is controlled to be 1:5 during extraction, and extracting temperature is 65 ℃, extraction time 30min;
4. the material after extracting carries out Separation of Solid and Liquid with being pumped to re-use after the sieve that shakes filters to centrifuge under the rotating speed that per minute 6000 changes;
5. after the liquid after separating was concentrated into concentration and is 45% through vacuum and low temperature, the ratio in 10% added in the coating fluid and is coated with the production reconstituted tobacco; Solid after the separation is handled the back by fermentation and is used as organic fertilizer.
Embodiment 5
1. the discarded object cigarette ash rod that dedusting workshop section in the production of cigarettes process is produced is as raw material;
2. raw material is sent into jaw crusher, be crushed to diameter less than 10mm;
3. the raw material after the fragmentation is delivered to extractor, water extracts as solvent, and solid-to-liquid ratio is controlled to be 1:6 during extraction, and extracting temperature is 70 ℃, extraction time 20min;
4. the material after extracting carries out Separation of Solid and Liquid with being pumped to re-use after the sieve that shakes filters to centrifuge under the rotating speed that per minute 6000 changes;
5. after the liquid after separating was concentrated into solid content and is 55% through vacuum and low temperature, the ratio in 10% added in the coating fluid and is coated with the production reconstituted tobacco; Solid after the separation is handled the back by fermentation and is used as organic fertilizer.
The equipment of the used jaw crusher of the inventive method, the sieve that shakes, centrifuge, concentrator, production reconstituted tobacco, Zymolysis Equipment etc. all can adopt prior art equipment.
The reconstituted tobacco of reconstituted tobacco that adopts the inventive method to produce and the production of the prior art mode of production is processed a kind cigarette; Through the specialty committee member's sensory evaluation of smokeing panel test; Think that the reconstituted tobacco that utilizes technology of the present invention to make promotes on fragrance to some extent, assorted gas and pleasant impression improve.The reconstituted tobacco that the inventive method is produced carries out physics and chemical index evaluation; To detect data and YC/T16.3-2003 (reconstituted tobacco industry standard) compares; The result shows, utilizes physics, the chemical index of the reconstituted tobacco that the inventive method produces to meet the requirement of national tobacco business " reconstituted tobacco industry standard ".
The applicant adopts the cigarette ash rod of Yunnan cigar mill as raw material, utilizes the inventive method to process reconstituted tobacco, it is carried out chopping after, add in the trade mark cigarette of Yunnan in 8% ratio.Through the specialty committee member's sensory evaluation of smokeing panel test, think the cigarette that adds this reconstituted tobacco when keeping the cigarette style, fragrance concentration improves, and stimulates, assorted gas reduces, and pleasant impression improves.Through flue gas analysis, add the cigarette of pure offal reconstituted tobacco, releasing content of coke tar is propped up by the 13mg/ before not adding and is reduced to 11.2mg/ and props up.Explain and utilize the pure offal reconstituted tobacco of the inventive method production and processing to have beneficial effect.
Claims (2)
1. the application process of a cigarette ash rod in papermaking-method reconstituted tobaccos is characterized in that method step is following:
The discarded cigarette ash rod that
produced dedusting workshop section in the production of cigarettes process is as raw material;
2. with raw material crushing to diameter less than 10mm;
3. the raw material water after the fragmentation is extracted as solvent, solid-to-liquid ratio is controlled to be 1:3-8 during extraction, and extracting temperature is 60 ℃-80 ℃, 20 minutes-60 minutes extraction time;
4. carry out Separation of Solid and Liquid behind the material filtering after will extracting again;
5. the extract that will obtain after will separating concentrates in the 5-30% adding reconstituted tobacco coating fluid of back by reconstituted tobacco coating fluid weight through vacuum and low temperature and uses; Solid after the separation is handled the back by fermentation and is used as organic fertilizer.
2. the application process of a kind of cigarette ash rod according to claim 1 in papermaking-method reconstituted tobaccos is characterized in that, after separating extract that the back obtains and being concentrated into concentration and being 30-60% through vacuum and low temperature, adds the reconstituted tobacco coating fluid more in proportion and uses.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103657187A CN102499464A (en) | 2011-11-17 | 2011-11-17 | Application method of ash bars in papermaking-method reconstituted tobaccos |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103657187A CN102499464A (en) | 2011-11-17 | 2011-11-17 | Application method of ash bars in papermaking-method reconstituted tobaccos |
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| CN102499464A true CN102499464A (en) | 2012-06-20 |
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| CN2011103657187A Pending CN102499464A (en) | 2011-11-17 | 2011-11-17 | Application method of ash bars in papermaking-method reconstituted tobaccos |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102972862A (en) * | 2012-12-20 | 2013-03-20 | 上海聚华科技股份有限公司 | Process for improving tobacco materials and device thereof |
| CN103720029A (en) * | 2013-12-13 | 2014-04-16 | 云南中烟昆船瑞升科技有限公司 | Papermaking reconstituted tobacco extracting solution combination pre-treatment process |
| CN103892427A (en) * | 2013-05-29 | 2014-07-02 | 广东省金叶科技开发有限公司 | Tobacco bar pre-processing technology |
| CN104351942A (en) * | 2014-10-22 | 2015-02-18 | 浙江中烟工业有限责任公司 | Natural material for measuring cut tobacco width |
| CN104432472A (en) * | 2014-12-29 | 2015-03-25 | 安徽中烟再造烟叶科技有限责任公司 | Application of smoke rod ethanol extracts in paper-making reconstituted tobaccos |
| CN116377758A (en) * | 2023-04-04 | 2023-07-04 | 福建中烟工业有限责任公司 | Coating liquid, reconstituted tobacco, preparation method and application thereof and tobacco product |
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| CN1857129A (en) * | 2006-06-06 | 2006-11-08 | 上海烟草（集团）公司 | Method for using ash produced in cigarette production in tobacco reproduction (papermaking process) |
| CN101429526A (en) * | 2008-12-05 | 2009-05-13 | 云南师范大学 | Process for preparing power source ethanol and acquiring high-concentration methylpyrrolidine by-product with waste/hypo- tobacco leaf |
| CN101708063A (en) * | 2009-12-23 | 2010-05-19 | 湖南中烟工业有限责任公司 | Method for concentrating extraction liquid in production of tobacco sheet by papermaking process |
| CN101744357A (en) * | 2009-12-23 | 2010-06-23 | 湖南中烟工业有限责任公司 | Method for solid-liquid separation during sheet production through papermaking process |
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2011
- 2011-11-17 CN CN2011103657187A patent/CN102499464A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1857129A (en) * | 2006-06-06 | 2006-11-08 | 上海烟草（集团）公司 | Method for using ash produced in cigarette production in tobacco reproduction (papermaking process) |
| CN101429526A (en) * | 2008-12-05 | 2009-05-13 | 云南师范大学 | Process for preparing power source ethanol and acquiring high-concentration methylpyrrolidine by-product with waste/hypo- tobacco leaf |
| CN101708063A (en) * | 2009-12-23 | 2010-05-19 | 湖南中烟工业有限责任公司 | Method for concentrating extraction liquid in production of tobacco sheet by papermaking process |
| CN101744357A (en) * | 2009-12-23 | 2010-06-23 | 湖南中烟工业有限责任公司 | Method for solid-liquid separation during sheet production through papermaking process |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102972862A (en) * | 2012-12-20 | 2013-03-20 | 上海聚华科技股份有限公司 | Process for improving tobacco materials and device thereof |
| CN102972862B (en) * | 2012-12-20 | 2016-01-27 | 上海聚华科技股份有限公司 | A kind of technique of tobacco material improvement and equipment thereof |
| CN103892427A (en) * | 2013-05-29 | 2014-07-02 | 广东省金叶科技开发有限公司 | Tobacco bar pre-processing technology |
| CN103892427B (en) * | 2013-05-29 | 2016-02-03 | 广东省金叶科技开发有限公司 | Cigarette rod pretreating process |
| CN103720029A (en) * | 2013-12-13 | 2014-04-16 | 云南中烟昆船瑞升科技有限公司 | Papermaking reconstituted tobacco extracting solution combination pre-treatment process |
| CN104351942A (en) * | 2014-10-22 | 2015-02-18 | 浙江中烟工业有限责任公司 | Natural material for measuring cut tobacco width |
| CN104432472A (en) * | 2014-12-29 | 2015-03-25 | 安徽中烟再造烟叶科技有限责任公司 | Application of smoke rod ethanol extracts in paper-making reconstituted tobaccos |
| CN116377758A (en) * | 2023-04-04 | 2023-07-04 | 福建中烟工业有限责任公司 | Coating liquid, reconstituted tobacco, preparation method and application thereof and tobacco product |
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Application publication date: 20120620 |