CN102733221B - Method for recycling lignin and cellulose in tobacco waste - Google Patents

Method for recycling lignin and cellulose in tobacco waste Download PDF

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Publication number
CN102733221B
CN102733221B CN201210042673.4A CN201210042673A CN102733221B CN 102733221 B CN102733221 B CN 102733221B CN 201210042673 A CN201210042673 A CN 201210042673A CN 102733221 B CN102733221 B CN 102733221B
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cellulose
liquid
lignin
solid
tobacco waste
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CN201210042673.4A
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CN102733221A (en
Inventor
王远亮
陈奎
曾国明
郑羽西
张健荣
魏小娅
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CHONGQING HENGYUAN JINTONG TECHNOLOGY Co Ltd
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CHONGQING HENGYUAN JINTONG TECHNOLOGY Co Ltd
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Abstract

The invention relates a chemical extraction method of agricultural waste, particularly a method for recycling lignin and cellulose in tobacco waste, comprising the following steps: crushing the tobacco waste, adding 10-30 times volume of water, regulating the pH value to 11-13, processing for no less than 1 min under microwave at 100 W to obtain a pretreatment material; filtering the pretreatment material, regulating the pH value of the filter residues to 4.0-5.0, reacting for no less than 40 min, and using an ionic liquid of 1-butyl-3-methyl imidazolium chloride to fully dissolve, carrying out solid-liquid separation to obtain the solid and liquid, wherein the solid is lignin, and the liquid contains cellulose. The method provides a continuous extraction process of nicotine, hemicellulose and cellulose. After nicotine products are obtained with high yield, the residues are used for extracting hemicellulose and cellulose, wherein cellulose has good sensory property and can be used as a high end material. The whole method is green, and the production cost is low.

Description

Lignin and cellulosic reuse method in tobacco waste
Technical field
The present invention relates to chemical extraction field, particularly the chemical extraction methods of agricultural residue.
Background technology
China is tobacco leaf production big country, in the accumulating of tobacco leaf and the process of production of cigarettes, not only produces a large amount of scraps, scarp, offal, pollute or go mouldy the tobacco wastes such as tobacco leaf, and the quantity that tobacco grower abandons the discarded tobacco leaf in field every year is also considerable.Containing the multiple chemical composition having value in tobacco leaf, if fully utilize it, then not only improve the pollution of discarded object to environment, simultaneously again for country creates wealth.But because state-of-the-art falls behind, product cost is higher and cause the situation that the market competitiveness is not high, comprehensive utilization ratio is low.
Summary of the invention
The invention provides one from tobacco after continuous extraction nicotine, hemicellulose, remaining waste residue extracts the new method of lignin, cellulose products again, the method environmental protection, is applicable to extensive utilization.
For reaching above object, its technical scheme comprises:
This extraction process can process the filtrate in pretreatment fluid and filter residue respectively, can extraction nicotine and hemicellulose in filtrate, can extract lignin and cellulose in filter residue.This programme design is ingenious, and environmental protection is practical, can realize suitability for industrialized production on a large scale.
Lignin and cellulosic reuse method in tobacco waste, specifically comprise the following steps:
A pretreatment of raw material
Pulverized by tobacco waste, add and be equivalent to tobacco waste volume 10-30 times of water, adjusted to ph is 11-13, is that under the microwave of 100W, process is no less than 1 minute, obtains preliminary treatment material at power;
The extraction of B lignin
Filtered by steps A gained preliminary treatment material, filter residue acid for adjusting pH value is 4.0-5.0, and reaction is not less than 40 minutes, and with the abundant solubilizing reaction of ionic liquid 1-butyl-3-methyl imidazolium villaumite, Separation of Solid and Liquid, obtains liquid and solid, and described solid is lignin.
Further, add deionized water by step B gained liquid, obtain precipitation, described in be precipitated as cellulose, the mass ratio of described cellulose and described ionic liquid 1-butyl-3-methyl imidazolium villaumite is 1: 6 ~ 1: 20.
Further, by gained cellulose cold water flush, suction filtration also carries out vacuumize, and baking temperature is 70 ~ 100 DEG C, and drying time is 10 ~ 12 hours.
Further, described solubilizing reaction carries out under stirring, and the reaction time is 30 ~ 240 minutes.
Further, in step B, the mode of described Separation of Solid and Liquid is specially centrifugation, and the centrifugal time is 5 ~ 8 minutes, and centrifugal speed is 1500 ~ 4000 revs/min.
Further, in stepb, filtered by steps A gained preliminary treatment material, filter residue acid for adjusting pH value is 4.0-5.0, reacts 60 minutes under 70-95 DEG C of condition, cooling.
Further, in stepb, the temperature of solubilizing reaction is 70-95 DEG C, and the time of reaction is 4 hours.
Beneficial effect of the present invention is: this technique provides a kind of nicotine, hemicellulose, lignin and cellulosic continuous extraction process; After the acquisition nicotine products that productive rate is higher, residue is for extracting hemicellulose, lignin and cellulose, and wherein, cellulose sense organ is good, can be used as high end materials; Whole method environmental protection, production cost is low, is suitable for large-scale production.
Detailed description of the invention
In the present invention, the tobacco waste of indication, has another name called tobacco leftovers, is specially: tobacco leaf, the offal of useless time.Low, hypo-tobacco leaf and cigarette leftover bits and pieces in a large number, tobacco waste is a large amount of byproducts produced in production of cigarettes, is rich in various organic principle and secondary metabolite.Tobacco waste also can make material substitution with tobacco.
Tobacco waste in following embodiment comes from Chongqing Yin Fu biological organic fertilizer Co., Ltd, and its moisture accounts for 7% of tobacco waste gross mass.
In following embodiment, cellulosic purity refers to cellulosic yield.
Cellulosic method for detecting purity is nitric acid Ethanol Method.Lignin, the detection method of hemicellulose purity is normal form fibre method.In addition, adopt ionic liquid 1-butyl-3-methyl imidazolium villaumite to extract cellulosic detailed protocol, refer to the Chinese patent application that application number is 201110248519.8.
Embodiment 1
By 20 order 100g tobacco waste powder, add after drying impurity elimination and be equivalent to tobacco waste volume 10 times of normal-temperature water, adjusted to ph is 11, under microwave power 200W, after microwave 20min, filter, filtrate mass fraction be 10% sulfuric acid as solvent carry out distillation extract, vapo(u)rizing temperature is 100 DEG C, obtains product nicotine sulphate, then obtains natural nicotine 3.2g with n-hexane extraction; Residual filtrate HCL regulates filtrate pH value to be 3.0, and centrifugal (under 1500r/min condition centrifugal 10min), obtains hemicellulose A8.6g; The ethanol precipitating of the suspension volume fraction 95% after centrifugal, centrifugal (under 2000r/min condition centrifugal 10min), obtain hemicellulose B 4.2g.
Filter residue after being filtered by steps A gained preliminary treatment material synchronously carries out the extraction of lignin, is specially: filter residue 0.3mol/l HCL adjust ph is 4.0, is heated to 75 DEG C of reactions 1 hour, and cooling, filtration, containing lignin and cellulose in the filter residue of filtration.After being adopted by filter residue ionic liquid 1-butyl-3-methyl imidazolium villaumite to be heated to 80 DEG C of reaction 4h, separating solids and liquid, solid is lignin, adds deionized water immediately and obtain cellulose in liquid, and under 80 DEG C of conditions, be put in dry 12h in vacuum drying chamber.
Can obtain by analysis, hemicellulose is 12.8g, and purity is 85.3%; Cellulose is 28.5g, and purity (yield) is 86.4%; Lignin is 5.4g, and purity is 77.1%.
Embodiment 2
By 20 order 100g tobacco waste powder, add after drying impurity elimination and be equivalent to tobacco waste volume 10 times of normal-temperature water, adjusted to ph is 11, under microwave power 400W, after microwave 30min, filter, filtrate mass fraction be 10% sulfuric acid as solvent carry out distillation extract, vapo(u)rizing temperature is 100 DEG C, obtains product nicotine sulphate, then obtains natural nicotine 3.6g with n-hexane extraction; Residual filtrate HCL regulates filtrate pH value to be 4.0, centrifugal (under 1500r/min condition centrifugal 10min), and obtaining hemicellulose A is 8.8g; Centrifugal 10min under suspension after the centrifugal ethanol precipitating of 95%, centrifugal 2000r/min condition, obtains hemicellulose B 4.7g.
Filter residue after being filtered by steps A gained preliminary treatment material synchronously carries out the extraction of lignin, is specially: filter residue 0.3mol/lHCL adjust ph is 5.0, is heated to 75 DEG C of reactions 1 hour, and cooling, filtration, containing lignin and cellulose in the filter residue of filtration.After being adopted by filter residue ionic liquid 1-butyl-3-methyl imidazolium villaumite to be heated to 80 DEG C of reaction 4h, separating solids and liquid, solid is lignin, adds deionized water immediately and obtain cellulose in liquid, and under 80 DEG C of conditions, be put in dry 12h in vacuum drying chamber.
Can obtain by analysis, hemicellulose is 13.5g, and purity is 96.4%; Cellulose is for being 30.2g, and purity is 91.5%; Lignin is 6.1g, and purity is 87.1%.
Embodiment 3
By 20 order 100g tobacco waste powder, add after drying impurity elimination and be equivalent to tobacco waste volume 10 times of normal-temperature water, adjusted to ph is 11, after effect 30min, filter, filtrate mass fraction be 10% sulfuric acid as solvent carry out distillation extraction, vapo(u)rizing temperature is 100 DEG C, obtain product nicotine sulphate, then obtaining natural nicotine with n-hexane extraction is 1.6g; Residual filtrate HCL regulates filtrate pH value to be 3.0, centrifugal (under 1500r/min condition centrifugal 10min), and obtaining hemicellulose A is 4.8g; Suspension after centrifugal with 95% ethanol precipitating, centrifugal, centrifugal condition is centrifugal 10min under 2000r/min condition), obtaining hemicellulose B is 1.5g.
Filter residue after being filtered by steps A gained preliminary treatment material synchronously carries out the extraction of lignin, is specially: filter residue 0.3mol/lHCL adjust ph is 4.0, is heated to 75 DEG C of reactions 1 hour, and cooling, filtration, containing lignin and cellulose in the filter residue of filtration.After being adopted by filter residue ionic liquid 1-butyl-3-methyl imidazolium villaumite to be heated to 80 DEG C of reaction 4h, separating solids and liquid, solid is lignin, adds deionized water immediately and obtain cellulose in liquid, and under 80 DEG C of conditions, be put in dry 12h in vacuum drying chamber.
Can obtain by analysis, hemicellulose is 6.3g, and purity is 45.0%; Cellulose is 12.3g, and purity is 37.3%; Lignin is 2.1g, and purity is 30.0%.
Embodiment 4
By 20 order 100g tobacco waste powder, tobacco waste volume 10 times of normal-temperature water are added after drying impurity elimination, adjusted to ph is 7, under microwave power 400W, after microwave 30min, filter, filtrate mass fraction be 10% sulfuric acid as solvent carry out distillation extract, vapo(u)rizing temperature is 100 DEG C, obtains product nicotine sulphate, then obtains natural nicotine 2.6g with n-hexane extraction; Residual filtrate HCL regulates filtrate pH value to be 4.0, and centrifugal (under 1500r/min condition centrifugal 10min), obtains hemicellulose A5.8g; Suspension after centrifugal with 95% ethanol precipitating, centrifugal, centrifugal condition is centrifugal 10min under 2000r/min condition, obtains hemicellulose B 3.7g.
Filter residue after being filtered by steps A gained preliminary treatment material synchronously carries out the extraction of lignin, is specially: filter residue 0.3mol/l HCL adjust ph is 5.0, is heated to 75 DEG C of reactions 1 hour, and cooling, filtration, containing lignin and cellulose in the filter residue of filtration.After being adopted by filter residue ionic liquid 1-butyl-3-methyl imidazolium villaumite to be heated to 80 DEG C of reaction 4h, separating solids and liquid, solid is lignin, adds deionized water immediately and obtain cellulose in liquid, and under 80 DEG C of conditions, be put in dry 12h in vacuum drying chamber.
Can obtain by analysis, hemicellulose is 9.5g, and purity is 67.9%; Cellulose is 21.2g, and purity is 64.2%; Lignin is 4.8g, and purity is 68.6%.
Embodiment 5
By 20 order 100g tobacco waste powder, add after drying impurity elimination and be equivalent to tobacco waste volume 30 times of normal-temperature water, adjusted to ph is 11, under microwave power 400W, after microwave 30min, filter, filtrate mass fraction be 10% sulfuric acid as solvent carry out distillation extract, vapo(u)rizing temperature is 100 DEG C, obtains product nicotine sulphate, and then obtaining natural nicotine with n-hexane extraction is 3.6g; Residual filtrate HCL regulates filtrate pH value to be 2.0, and centrifugal (under 1500r/min condition centrifugal 10min), obtains hemicellulose A5.8g; Suspension after centrifugal with 95% ethanol precipitating, centrifugal, centrifugal condition is centrifugal 10min under 2000r/min condition, obtains hemicellulose B 2.3g.
Filter residue after being filtered by steps A gained preliminary treatment material synchronously carries out the extraction of lignin, is specially: filter residue 0.3mol/l HCL adjust ph is 5.0, is heated to 75 DEG C of reactions 1 hour, and cooling, filtration, containing lignin and cellulose in the filter residue of filtration.After being adopted by filter residue ionic liquid 1-butyl-3-methyl imidazolium villaumite to be heated to 80 DEG C of reaction 4h, separating solids and liquid, solid is lignin, adds deionized water immediately and obtain cellulose in liquid, and under 80 DEG C of conditions, be put in dry 12h in vacuum drying chamber.
Can obtain by analysis, hemicellulose is 8.1g, and purity is 57.9%; Cellulose is 22.4g, and purity is 67.9%; Lignin is 5.4g, and purity is 77.1%.
Embodiment 6
By 20 order 100g tobacco waste powder, tobacco waste volume 10 times of normal-temperature water are added after drying impurity elimination, adjusted to ph is 11, under microwave power 100W, after microwave 30min, filter, filtrate mass fraction be 10% sulfuric acid as solvent carry out distillation extract, vapo(u)rizing temperature is 100 DEG C, obtains product nicotine sulphate, then obtains natural nicotine 1.9g with n-hexane extraction; Residual filtrate HCL regulates filtrate pH value to be 4.0, and centrifugal (under 1500r/min condition centrifugal 10min), obtains hemicellulose A2.8g; Suspension after centrifugal with 95% ethanol precipitating, centrifugal, centrifugal condition is centrifugal 10min under 2000r/min condition, obtains hemicellulose B 2.1g.
Filter residue after being filtered by steps A gained preliminary treatment material synchronously carries out the extraction of lignin, is specially: filter residue 0.3mol/l HCL adjust ph is 5.0, is heated to 75 DEG C of reactions 1 hour, and cooling, filtration, containing lignin and cellulose in the filter residue of filtration.After being adopted by filter residue ionic liquid 1-butyl-3-methyl imidazolium villaumite to be heated to 80 DEG C of reaction 4h, separating solids and liquid, solid is lignin, adds deionized water immediately and obtain cellulose in liquid, and under 80 DEG C of conditions, be put in dry 12h in vacuum drying chamber.
Can obtain by analysis, hemicellulose is 4.9g, and purity is 35.0%; Cellulose is 15.3g, and purity is 91.5%; Lignin is 6.1g, and purity is 87.1%.
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.

Claims (4)

1. lignin and cellulosic reuse method in tobacco waste, is characterized in that, specifically comprise the following steps:
A pretreatment of raw material
Pulverized by tobacco waste, add and be equivalent to tobacco waste volume 10-30 times of water, adjusted to ph is 11-13, is to process 20-30min under the microwave of 100W at power, obtains preliminary treatment material;
The extraction of B lignin
Filtered by steps A gained preliminary treatment material, filter residue acid for adjusting pH value is 4.0-5.0, reacts 60 minutes under 70-95 DEG C of condition, cooling, and with the abundant solubilizing reaction of ionic liquid 1-butyl-3-methyl imidazolium villaumite, the temperature of solubilizing reaction is 70-95 DEG C, and the time of reaction is 4 hours; Separation of Solid and Liquid, obtains liquid and solid, and described solid is lignin, containing cellulose in described liquid; Add deionized water by gained liquid, obtain precipitation, described in be precipitated as cellulose, the mass ratio of described cellulose and described ionic liquid 1-butyl-3-methyl imidazolium villaumite is 1:6 ~ 1:20.
2. reuse method according to claim 1, is characterized in that, by gained cellulose cold water flush, suction filtration also carries out vacuumize, and baking temperature is 70 ~ 100 DEG C, and drying time is 10 ~ 12 hours.
3. reuse method according to claim 1, is characterized in that, described solubilizing reaction carries out under stirring, and the reaction time is 30 ~ 240 minutes.
4. reuse method according to claim 1, is characterized in that, in step B, the mode of described Separation of Solid and Liquid is specially centrifugation, and the centrifugal time is 5 ~ 8 minutes, and centrifugal speed is 1500 ~ 4000 revs/min.
CN201210042673.4A 2012-02-23 2012-02-23 Method for recycling lignin and cellulose in tobacco waste Expired - Fee Related CN102733221B (en)

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CN106235385B (en) * 2016-09-12 2017-09-29 甘肃烟草工业有限责任公司 Tobacco stalk fibre microwave degradation prepares cigarette feed liquid method and application
CN107549869A (en) * 2017-07-27 2018-01-09 磐安县派普特生物科技有限公司 The preparation method of tobacco extract
CN107467710A (en) * 2017-07-27 2017-12-15 浦江县美泽生物科技有限公司 Tobacco extract
CN111116937A (en) * 2019-12-26 2020-05-08 新疆大学 Ultrasonic-assisted ionic liquid extraction method of cotton stalk lignin-based antioxidant
CN111455705B (en) * 2020-05-25 2022-07-12 贺先佑 Method for manufacturing corrugated paper pulp by using tobacco waste
CN113933432B (en) * 2021-10-22 2023-08-25 中国烟草总公司郑州烟草研究院 High-sensitivity and high-precision analysis method suitable for detecting alkaloid in tobacco leaves

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