CN102493146A - Intelligent on-line detection and self-adaptive control device of coating thickness of functional coated fabric - Google Patents
Intelligent on-line detection and self-adaptive control device of coating thickness of functional coated fabric Download PDFInfo
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- CN102493146A CN102493146A CN2011103812159A CN201110381215A CN102493146A CN 102493146 A CN102493146 A CN 102493146A CN 2011103812159 A CN2011103812159 A CN 2011103812159A CN 201110381215 A CN201110381215 A CN 201110381215A CN 102493146 A CN102493146 A CN 102493146A
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Abstract
The invention discloses an intelligent on-line detection and self-adaptive control device of the coating thickness of a functional coated fabric. The intelligent on-line detection and self-adaptive control device is characterized in that: a left fabric warp-wise conveying device and a right fabric warp-wise conveying device are arranged on a base, wherein two sides of the right fabric warp-wise conveying device are fixed, and the left fabric warp-wise conveying device can move left and right; a screw rod is arranged in the left fabric warp-wise conveying device and is connected with a warp-wise tension adjusting motor; two sides of the fabric are respectively fixed on the conveying devices; a fabric weft-wise tension tester is positioned at a position which is at the lower side of the fabric and close to the left fabric warp-wise conveying device; a scraper is arranged above the fabric; a displacement sensor which is used for detecting the uniformity of the coating thickness of the coating is arranged below the scraper; a winding motor and an unwinding motor are respectively connected with a winding shaft and an unwinding shaft; and the weft-wise tension tester and the displacement are connected with a central processing unit. The intelligent on-line detection and self-adaptive control device is suitable for various functional coated fabric production occasions, has the advantages of high production efficiency, low defective rate and the like and is capable of greatly reducing the workload of manual detection.
Description
Technical field
The present invention relates to online detection of a kind of functional coating fabric coating thickness and adaptive controller.
Background technology
The functional coating fabric has given fabric some particular functionality through coating technology; Product comprises painted fabric with water-proof and drench qualities simutaneously, antifouling and antibiosis coated fabric, antistatic antiradiation coating fabric, moisture absorption heat radiation coated fabric or the like; Because it can adapt to the requirement of modern society to textiles height functionalization, in fields such as industry, military affairs, the disaster relief, daily life, health care, special protection and field work, is widely used.Compare with general printing and dyeing finishing technique, the functional coating fabric has increased some specific function when giving fabric unique style, feel and outward appearance, and this has just improved value-added content of product greatly, has the market demand preferably.
In prior function coated fabric production process, be the difficult problem of the puzzlement industry owing to the inhomogeneous caused functional coat coating thickness of grain cross tension force is inhomogeneous always.In traditional functions coated fabric production process, all be to adopt the method for manual detection to regulate grain cross tension force and the uniformity of scraper height with the assurance coating layer thickness, be difficult to realize online detection of grain cross tension force and self adaptation regulatory function.In addition, after the coating of functional coating fabric coating finishes, need artificial coating thickness to detect, remove the fabric of coating coating thickness non-uniform areas, the total quality of assurance function coated fabric whole coated fabric.Because the functional coating fabric is to produce in enormous quantities; Adopt methods such as manual adjustment fabric tension or scraper height and artificial coating thickness to whole coated fabric detect not only to have bigger recruitment cost, human error, and increased the production cycle of the defect rate and the product of product.Therefore; Be necessary to start with, develop online detection of a kind of intelligent functional coating fabric coating thickness and adaptive controller, pass through on the one hand the online detection of grain cross tension force and the Self Adaptive Control of weft tension motor from online detection and adaptive control technology; Guarantee the uniformity consistency of coated fabric coating coating thickness; And realize the visual of grain cross tension fluctuation changing understanding coating layer thickness non-uniform areas in time through observing tension fluctuation, make and detect coating coating thickness non-uniform areas when detecting targetedly; Improve functional coating fabric integral product quality, reduce cost of labor and human error; On the other hand; The detection of grain cross tension force is combined with the control of fabric warp-wise coiling motor speed, and when grain cross tension force reduced, fabric coating thickness applied inhomogeneous; Warp-wise coiling motor speed decreases; When grain cross tension force reached requirement, warp-wise coiling motor increased to rated speed, reduced coated fabric because the inhomogeneous caused defect rate of coating coating thickness.
At present; Research to the tension test device of fabric mainly concentrates in the research of fabric warp-wise tension test; Do not consider that the test fabric weft tension to guarantee the uniformity of weft tension in the fabric wrapping process, especially guarantees the uniformity consistency of coated fabric coating thickness.For example Shangdong Tongji Machinery & Electronic Co., Ltd. has proposed a kind of yarn tension on-line monitoring, online in real time regulator in patent documentation 200910016249.0; Can know by its narration; This device is mainly used in test yarn warp-wise tension force; The not mentioned detection that is used for coated fabric tension force, more not mentioned testing coating grain cross tension force is to guarantee the coating layer thickness uniformity consistency.
Shandong Jinbao Electronic Co., Ltd. proposes a kind of tension control mechanism in patent documentation 200820226817.0; Can know by its narration; This device major control fabric warp-wise tension force; The not mentioned detection that is used for coated fabric tension force, more not mentioned testing coating grain cross tension force is to guarantee the coating layer thickness uniformity consistency.
Zibo three Co., Ltds of wild goose group propose a kind of single-spindle single electric motor spun yarn tension control spinning frame in patent documentation 200910176812.0; Can know by its narration; This invention is mainly used in the solution yarn and walks around in the journey; Owing to its balloon shape changes the tension force sudden change problem that causes, the not mentioned detection that is used for coated fabric tension force, more not mentioned testing coating grain cross tension force is to guarantee the coating layer thickness uniformity consistency.
Jiangsu Gaochun Textile Machinery Co Ltd discloses a kind of weaving of various frivolous and heavily fabrics that adapt in patent documentation 200820032534.2; Improve the warp tension sense mechanism of warp tension sensor sensitivity; Can know by its narration; This mechanism is mainly used in the sensitivity that improves the warp tension sensing, the not mentioned detection that is used for coated fabric tension force, and more not mentioned testing coating grain cross tension force is to guarantee the coating layer thickness uniformity consistency.
Summary of the invention
The object of the present invention is to provide a kind of rational in infrastructurely, accuracy of detection is high, coating layer thickness applies online detection of uniform intelligent functional coating fabric coating thickness and adaptive controller.
Technical solution of the present invention is:
Online detection of a kind of intelligent functional coating fabric coating thickness and adaptive controller is characterized in that: comprise base, dress left and right side fabric warp-wise conveyer on the base; The both sides of right side fabric warp-wise conveyer are fixed; But left side fabric warp-wise conveyer move left and right, leading screw is installed in the fabric warp-wise conveyer of left side, and links to each other with weft tension adjusting motor; Fabric is individually fixed on the conveyer; The grain cross tension tester is positioned at the fabric downside near fabric warp-wise conveyer place, left side, and scraper is installed on fabric top, and the displacement transducer that is used to detect the uniformity consistency of coating coating thickness is installed in the scraper below; The coiling motor links to each other with the unwinding axle with wireline reel respectively with the unwinding motor, and the weft tension tester is connected with central processing unit with displacement transducer.
Displacement transducer has a plurality of, and more in scraper zone line quantity, at scraper two side areas negligible amounts.
The output signal of weft tension tester of the present invention and displacement transducer is transferred to central processing unit; The output signal of central processing unit is delivered to electric machine controller; Electric machine controller is connected to grain cross tension adjustment motor and fabric warp-wise coiling motor, and central processing unit and electric machine controller constitute adaptive controller.
Central processing unit is controlled grain cross tension adjustment motor and fabric warp-wise coiling motor respectively; When detecting that grain cross tension force descends or coating layer thickness when inhomogeneous; Central processing unit sends signal to grain cross tension adjustment motor and fabric warp-wise coiling motor simultaneously; When improving grain cross tension force, reduce the speed that the fabric warp-wise is reeled, reduce because the inhomogeneous caused defect rate of coating coating thickness.
After the grain cross tension tester is passed to central processing unit with grain cross tension variation signal; Central processing unit comes out this signal with the embodied of oscillogram; And note in this oscillogram the big zone of peak change automatically; During check, emphasis carries out the substandard cloth inspection to this zone, has reduced the workload of conventional coatings fabric inspection.
The present invention is applicable to various functional coating fabric production occasions, has advantages such as production efficiency height, defect rate be low, and can reduce the workload of manual detection greatly.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Fig. 1 is the structural representation of online detection of the intelligent functional coating fabric coating of the present invention thickness and adaptive controller;
Fig. 2 is the partial side view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1.
The specific embodiment
Referring to accompanying drawing 1,2,3, online detection of a kind of intelligent functional coating fabric coating thickness and adaptive controller comprise base 13; Be fixed on the fabric warp-wise conveyer 3,12 on the base 13, wherein, the both sides of right side fabric warp-wise conveyer 12 are fixed; But left side fabric warp-wise conveyer 3 move left and right, leading screw 14 is installed in the left side fabric warp-wise conveyer 3, and links to each other with weft tension adjusting motor 15; Fabric 10 both sides are individually fixed on the fabric warp-wise conveyer 3,12; Grain cross tension tester 5 is positioned at fabric 10 downsides near conveyer 3 places, and scraper 6 is installed on fabric 10 tops, and displacement transducer 4,7,8,9,11 is installed in the scraper below symmetrically; Be used to detect the uniformity consistency of coating coating thickness; Wherein, displacement transducer 7,8,9 is installed on the below of scraper zone line, and displacement transducer 4,11 is installed on the below of scraper both sides respectively.Coiling motor 18 links to each other with unwinding axle 17 with wireline reel 16 respectively with unwinding motor 19; The detection signal of weft tension tester 5 and displacement transducer 4,7,8,9,11 directly transfers to central processing unit 1, and grain cross tension fluctuation Fig. 2 shows on central processing unit 1.
Before the work, each motor, sensor and central processing unit etc. are not all worked.
During work; Coiling motor 18 is at first worked with unwinding motor 19; The drive fabric travels forward, and subsequently, weft tension tester 5 is started working with displacement transducer 4,7,8,9,11; When grain cross tension force or coating coating thickness met the demands, central processing unit 1 did not send corrected signal to grain cross tension adjustment motor 15; When grain cross tension force reduces or during coating coating thickness uniformity backlog demand; 1 pair of grain cross tension adjustment of central processing unit motor 15, coiling motor 18, unwinding motor 19 send corrected signal simultaneously; When reducing coiling motor 18, unwinding motor 19 rotating speeds; By the weft tension of grain cross tension adjustment motor 15, meet the demands until grain cross tension force and coating coating thickness with leading screw 14 actings in conjunction increase fabric.Grain cross tension variation situation is shown by the form of central processing unit 1 through oscillogram, and in time notes crest variation zone greatly, for the substandard cloth check provides foundation.
Behind the end-of-job, coiling motor 18 at first quits work with unwinding motor 19, and grain cross tension tester 5 quits work with displacement transducer 4,7,8,9,11 subsequently, and last, central processing unit 1 quits work.
Claims (2)
1. online detection of an intelligent functional coating fabric coating thickness and adaptive controller is characterized in that: comprise base, dress left and right side fabric warp-wise conveyer on the base; The both sides of right side fabric warp-wise conveyer are fixed; But left side fabric warp-wise conveyer move left and right, leading screw is installed in the fabric warp-wise conveyer of left side, and links to each other with weft tension adjusting motor; Fabric is individually fixed on the conveyer; The grain cross tension tester is positioned at the fabric downside near fabric warp-wise conveyer place, left side, and scraper is installed on fabric top, and the displacement transducer that is used to detect the uniformity consistency of coating coating thickness is installed in the scraper below; The coiling motor links to each other with the unwinding axle with wireline reel respectively with the unwinding motor, and the weft tension tester is connected with central processing unit with displacement transducer.
2. online detection of intelligent functional coating fabric coating thickness according to claim 1 and adaptive controller, it is characterized in that: displacement transducer has a plurality of, and more in scraper zone line quantity, at scraper two side areas negligible amounts.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210461176.8A CN103541174B (en) | 2011-11-26 | 2011-11-26 | High-performance coated fabric coating thickness online detection and self-adaptation control device |
| CN 201110381215 CN102493146B (en) | 2011-11-26 | 2011-11-26 | Intelligent on-line detection and self-adaptive control device of coating thickness of functional coated fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110381215 CN102493146B (en) | 2011-11-26 | 2011-11-26 | Intelligent on-line detection and self-adaptive control device of coating thickness of functional coated fabric |
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| CN201210461176.8A Division CN103541174B (en) | 2011-11-26 | 2011-11-26 | High-performance coated fabric coating thickness online detection and self-adaptation control device |
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| CN102493146A true CN102493146A (en) | 2012-06-13 |
| CN102493146B CN102493146B (en) | 2013-02-13 |
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| CN 201110381215 Active CN102493146B (en) | 2011-11-26 | 2011-11-26 | Intelligent on-line detection and self-adaptive control device of coating thickness of functional coated fabric |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104764408A (en) * | 2015-03-23 | 2015-07-08 | 王威 | Keel molding raw material quality detection device and application method thereof |
| CN110542399A (en) * | 2019-08-10 | 2019-12-06 | 苏州群贤纺织有限公司 | High-performance coating fabric coating thickness on-line monitoring and self-adaptive control device |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111850876B (en) * | 2018-03-14 | 2021-11-02 | 南通全技纺织涂层有限公司 | Application of precise coating and scraping mechanism in production of functional coated fabric |
| CN113547749A (en) * | 2021-07-26 | 2021-10-26 | 重庆凯丰医疗器械有限公司 | Powder filling device of TDP moxibustion plaster with impurity removal function |
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| CN201186977Y (en) * | 2008-02-19 | 2009-01-28 | 江苏省高淳纺织机械有限公司 | Warp tension sensing mechanism |
| CN201338886Y (en) * | 2008-12-13 | 2009-11-04 | 山东金宝电子股份有限公司 | Tension control mechanism |
| CN101760812A (en) * | 2009-09-22 | 2010-06-30 | 淄博兰雁集团有限责任公司 | Single-spindle single electric motor spun yarn tension control spinning frame |
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- 2011-11-26 CN CN201210461176.8A patent/CN103541174B/en active Active
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20030194497A1 (en) * | 2002-04-15 | 2003-10-16 | Fuji Photo Film Co., Ltd. | Coating method, coating apparatus, and method and apparatus for manufacturing pattern members using webs on which coating films have been formed by coating method and coating apparatus |
| JP2005060870A (en) * | 2003-08-11 | 2005-03-10 | Tsudakoma Corp | Method for memorizing operation condition of warp sizing machine and setting method |
| CN101078613A (en) * | 2006-05-10 | 2007-11-28 | 住友电气工业株式会社 | Coating layer thickness measurement mechanism and coating layer forming apparatus using the same |
| CN101474607A (en) * | 2008-09-19 | 2009-07-08 | 北京星和众工设备技术有限公司 | Single sheet type sheet metal roll coating mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104764408A (en) * | 2015-03-23 | 2015-07-08 | 王威 | Keel molding raw material quality detection device and application method thereof |
| CN110542399A (en) * | 2019-08-10 | 2019-12-06 | 苏州群贤纺织有限公司 | High-performance coating fabric coating thickness on-line monitoring and self-adaptive control device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103541174B (en) | 2015-07-01 |
| CN102493146B (en) | 2013-02-13 |
| CN103541174A (en) | 2014-01-29 |
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