CN110542399A - High-performance coating fabric coating thickness on-line monitoring and self-adaptive control device - Google Patents
High-performance coating fabric coating thickness on-line monitoring and self-adaptive control device Download PDFInfo
- Publication number
- CN110542399A CN110542399A CN201910736777.7A CN201910736777A CN110542399A CN 110542399 A CN110542399 A CN 110542399A CN 201910736777 A CN201910736777 A CN 201910736777A CN 110542399 A CN110542399 A CN 110542399A
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- Prior art keywords
- roller
- coating thickness
- motor
- winding
- line monitoring
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/04—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a high-performance coating fabric coating thickness on-line monitoring and self-adaptive control device, which comprises two groups of brackets, wherein a winding roller and an unwinding roller are respectively arranged in the two groups of brackets, fabric fabrics are wound on the winding roller and the unwinding roller, and the outer sides of the two groups of brackets are respectively provided with a winding motor and an unwinding motor, the invention drives a winding roller and an unwinding roller to move by arranging five displacement sensors and corresponding extrusion balls, the winding motor and the unwinding motor drive the fabric to move forward, a latitudinal tension tester detects latitudinal tension, the five displacement sensors respectively detect coating thickness at five latitudinal positions, when the weft tension of the fabric is reduced or the coating thickness uniformity does not meet the requirement, the central processing unit receives signals sent by a weft tension tester or a displacement sensor, and sends out opening signals to corresponding air cylinders, and the air cylinders control the lifting of the extrusion balls to adjust the latitudinal tension at corresponding positions.
Description
Technical Field
The invention relates to an online monitoring and self-adaptive control device for the thickness of a high-performance coated fabric coating, belonging to the technical field of fabric coatings.
Background
In the existing production process of functional coating fabric, the uneven coating thickness of the functional coating caused by the uneven weft tension of the fabric is always a difficult problem in the industry. In the traditional production process of functional coated fabrics, the weft tension of the fabrics and the height of a scraper are adjusted by adopting a manual detection method to ensure the uniformity of the thickness of the coating, and the functions of online detection and self-adaptive adjustment of the weft tension of the fabrics are difficult to realize. In addition, after the coating of the functional coating fabric is finished, the coating thickness of the whole coating fabric needs to be manually detected, the fabric in the area with the non-uniform coating thickness of the coating is removed, and the overall quality of the functional coating fabric is ensured. Because the functional coated fabric is produced in large batch, the methods of manually adjusting the tension of the fabric or the height of a scraper, manually detecting the coating thickness of the whole coated fabric and the like have higher labor cost and human errors, and increase the defective rate of products and the production period of the products.
Disclosure of Invention
The invention aims to overcome the technical problems in the prior art and provides an online monitoring and self-adaptive control device for the coating thickness of a high-performance coated fabric.
In order to solve the technical problems, the invention provides the following technical scheme:
The high-performance coating fabric coating thickness on-line monitoring and self-adaptive control device comprises two groups of supports, wherein a winding roller and an unwinding roller are respectively arranged in the two groups of supports, fabric fabrics are wound on the winding roller and the unwinding roller, a winding motor and an unwinding motor are respectively arranged on the outer sides of the two groups of supports, the output end of the winding motor is fixedly connected with the center of the winding roller, the output end of the unwinding motor is fixedly connected with the center of the unwinding roller, a latitudinal tension tester is arranged on one side of the winding roller, a support plate is arranged between the supports, five cylinders are uniformly arranged at the top of the support plate, a fixed frame is welded and fixed at the top end of a piston rod of each cylinder, an extrusion ball is rotatably sleeved on the fixed frame, L-shaped support rods are fixedly connected to two sides of the support plate, a top plate, the top of the supporting plate is also provided with a central processing unit.
For one cloth, each group of the support comprises two support columns and a cross beam fixedly connected between the support columns.
For one aspect, the displacement sensors correspond to the positions of the squeeze balls one to one.
For the cloth, the displacement sensor and the latitudinal tension tester are electrically connected with the central processing unit, and the central processing unit is electrically connected with each cylinder.
For a piece of cloth, the top plate is located right above the fabric.
For one cloth, the end of the winding roller far away from the winding motor and the end of the unwinding roller far away from the unwinding motor are both provided with rotating shafts, and the rotating shafts are connected with bearings arranged on the support.
The invention has the beneficial effects that: the invention sets five displacement sensors and corresponding extrusion balls, the winding motor and the unwinding motor drive the winding roller and the unwinding roller to move to drive the fabric to advance, the latitudinal tension tester detects the latitudinal tension, the five displacement sensors respectively detect the coating thickness of the coating at five latitudinal positions, when the latitudinal tension of the fabric is reduced or the coating thickness uniformity does not meet the requirement, the central processing unit receives a signal sent by the latitudinal tension tester or the displacement sensors and sends a starting signal to the corresponding air cylinder, and the air cylinder controls the extrusion balls to lift to adjust the latitudinal tension at the corresponding positions.
Drawings
the accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the principles of the invention and not to limit the invention.
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a view in the direction a-a of fig. 2 of the present invention.
Reference numbers in the figures: 1. a support; 2. a winding roller; 3. an unwinding roller; 4. fabric facing; 5. a winding motor; 6. an unwinding motor; 7. a weft tension tester; 8. a support plate; 9. a cylinder; 10. a fixed mount; 11. extruding the ball; 12. an L-shaped support bar; 13. a top plate; 14. a displacement sensor; 15. a central processing unit; 16. a rotating shaft.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
As shown in fig. 1-3, the high-performance coating fabric coating thickness on-line monitoring and self-adaptive control device comprises two groups of brackets 1, a winding roller 2 and an unwinding roller 3 are respectively arranged in the two groups of brackets 1, a fabric material 4 is wound on the winding roller 2 and the unwinding roller 3, a winding motor 5 and an unwinding motor 6 are respectively arranged at the outer sides of the two groups of brackets 1, the output end of the winding motor 5 is fixedly connected with the center of the winding roller 2, the output end of the unwinding motor 6 is fixedly connected with the center of the unwinding roller 3, a latitudinal tension tester 7 is arranged at one side of the winding roller 2, a support plate 8 is arranged between the brackets 1, five air cylinders 9 are uniformly arranged at the top of the support plate 8, a fixed frame 10 is welded and fixed at the top end of a piston rod of the air cylinder 9, a squeezing ball 11 is rotatably sleeved on the fixed frame 10, and L, the top of the L-shaped support rod 12 is connected with a top plate 13, five displacement sensors 14 are arranged at the bottom of the top plate 13, and a central processing unit 15 is further arranged at the top of the support plate 8.
Each group of the supports 1 comprises two support columns and a cross beam fixedly connected between the support columns, the support columns play a supporting role, the displacement sensors 14 correspond to the positions of the extrusion balls 11 one by one, the displacement sensors 14 and the latitudinal tension tester 7 are electrically connected with the central processor 15, the central processor 15 is electrically connected with each air cylinder 9 respectively, the five displacement sensors 14 detect the coating thickness of the latitudinal five positions respectively, when the latitudinal tension of the fabric is reduced or the coating thickness uniformity does not meet the requirement, the central processor 15 receives a signal sent by the latitudinal tension tester 7 or the displacement sensors 14, the top plate 13 is positioned right above the fabric 4, one end of the winding roller 2, far away from the winding motor 5, and one end of the unwinding roller 3, far away from the unwinding motor 6 are provided with rotating shafts 16, and the rotating shafts 16 are connected with bearings arranged on the bracket 1.
The working principle of the invention is as follows: firstly, 220V mains supply is connected to electric appliances such as a winding motor 5, an unwinding motor 6, a latitudinal tension tester 7 and a central processing unit 15, the winding motor 5 and the unwinding motor 6 are started to drive a winding roller 2 and an unwinding roller 3 to move, a fabric 4 is driven to move forwards, the latitudinal tension tester 7 detects latitudinal tension, five displacement sensors 14 respectively detect coating thicknesses of five latitudinal positions, when the latitudinal tension of the fabric is reduced or the uniformity of the coating thickness does not meet the requirement, the central processing unit 15 receives signals sent by the latitudinal tension tester 7 or the displacement sensors 14 and sends starting signals to corresponding air cylinders 9, and the air cylinders 9 control the lifting of the extrusion balls 11 to adjust the latitudinal tension of the corresponding positions.
The above embodiments are preferred embodiments of the present invention, and those skilled in the art can make variations and modifications to the above embodiments, therefore, the present invention is not limited to the above embodiments, and any obvious improvements, substitutions or modifications made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (6)
1. High performance coating fabric coating thickness on-line monitoring and self-adaptation controlling means includes two sets of supports (1), its characterized in that: the winding roller (2) and the backing-off roller (3) are respectively arranged in the two groups of brackets (1), a textile fabric (4) is wound on the winding roller (2) and the backing-off roller (3), the two groups of brackets (1) are respectively provided with a winding motor (5) and a backing-off motor (6) at the outer side, the output end of the winding motor (5) is fixedly connected with the center of the winding roller (2), the output end of the backing-off motor (6) is fixedly connected with the center of the backing-off roller (3), one side of the winding roller (2) is provided with a weft tension tester (7), a support plate (8) is arranged between the brackets (1), five cylinders (9) are uniformly arranged at the top of the support plate (8), the top ends of piston rods of the cylinders (9) are welded and fixed with a fixing frame (10), an extrusion ball (11) is rotatably sleeved on the fixing frame (10), and L-shaped support rods (12) are, the top of the L-shaped support rod (12) is connected with a top plate (13), five displacement sensors (14) are arranged at the bottom of the top plate (13), and a central processing unit (15) is further arranged at the top of the support plate (8).
2. The high-performance coated fabric coating thickness on-line monitoring and adaptive control device according to claim 1, characterized in that: each group of the support (1) comprises two support columns and a cross beam fixedly connected between the support columns.
3. The high-performance coated fabric coating thickness on-line monitoring and adaptive control device according to claim 1, characterized in that: the displacement sensors (14) are in one-to-one correspondence with the positions of the squeeze balls (11).
4. The high-performance coated fabric coating thickness on-line monitoring and adaptive control device according to claim 1, characterized in that: the displacement sensor (14) and the weft tension tester (7) are electrically connected with the central processing unit (15), and the central processing unit (15) is electrically connected with each cylinder (9) respectively.
5. The high-performance coated fabric coating thickness on-line monitoring and adaptive control device according to claim 1, characterized in that: the top plate (13) is positioned right above the fabric (4).
6. The high-performance coated fabric coating thickness on-line monitoring and adaptive control device according to claim 1, characterized in that: the winding roller (2) is far away from one end of the winding motor (5) and the unwinding roller (3) is far away from one end of the unwinding motor (6) is provided with a rotating shaft (16), and the rotating shaft (16) is connected with a bearing arranged on the support (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910736777.7A CN110542399A (en) | 2019-08-10 | 2019-08-10 | High-performance coating fabric coating thickness on-line monitoring and self-adaptive control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910736777.7A CN110542399A (en) | 2019-08-10 | 2019-08-10 | High-performance coating fabric coating thickness on-line monitoring and self-adaptive control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110542399A true CN110542399A (en) | 2019-12-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910736777.7A Pending CN110542399A (en) | 2019-08-10 | 2019-08-10 | High-performance coating fabric coating thickness on-line monitoring and self-adaptive control device |
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| Country | Link |
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| CN (1) | CN110542399A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114232353A (en) * | 2021-12-14 | 2022-03-25 | 浙江西猛科技有限公司 | Artificial long fur fabric for collar and preparation process thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090126626A (en) * | 2008-06-04 | 2009-12-09 | 주식회사 씨에스구조엔지니어링 | Membrane tension measurement device |
| CN102493146A (en) * | 2011-11-26 | 2012-06-13 | 南通全技纺织涂层有限公司 | Intelligent on-line detection and self-adaptive control device of coating thickness of functional coated fabric |
| CN103508238A (en) * | 2013-10-17 | 2014-01-15 | 广东生益科技股份有限公司 | Glass cloth tension adjustment system and method |
| CN105984752A (en) * | 2015-02-05 | 2016-10-05 | 合肥神马科技集团有限公司 | Concentric stranding machine and tension control device thereof |
| CN209177685U (en) * | 2018-11-02 | 2019-07-30 | 浙江凯丰特种纸业有限公司 | A kind of un-derfeed winder tension control structure |
-
2019
- 2019-08-10 CN CN201910736777.7A patent/CN110542399A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090126626A (en) * | 2008-06-04 | 2009-12-09 | 주식회사 씨에스구조엔지니어링 | Membrane tension measurement device |
| CN102493146A (en) * | 2011-11-26 | 2012-06-13 | 南通全技纺织涂层有限公司 | Intelligent on-line detection and self-adaptive control device of coating thickness of functional coated fabric |
| CN103541174A (en) * | 2011-11-26 | 2014-01-29 | 南通全技纺织涂层有限公司 | High-performance coated fabric coating thickness online detection and self-adaptation control device |
| CN103508238A (en) * | 2013-10-17 | 2014-01-15 | 广东生益科技股份有限公司 | Glass cloth tension adjustment system and method |
| CN105984752A (en) * | 2015-02-05 | 2016-10-05 | 合肥神马科技集团有限公司 | Concentric stranding machine and tension control device thereof |
| CN209177685U (en) * | 2018-11-02 | 2019-07-30 | 浙江凯丰特种纸业有限公司 | A kind of un-derfeed winder tension control structure |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114232353A (en) * | 2021-12-14 | 2022-03-25 | 浙江西猛科技有限公司 | Artificial long fur fabric for collar and preparation process thereof |
| CN114232353B (en) * | 2021-12-14 | 2024-02-09 | 浙江西猛科技有限公司 | Artificial long fur fabric for collar and preparation process thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191206 |