CN102471069A - 石墨烯器件和制造石墨烯器件的方法 - Google Patents
石墨烯器件和制造石墨烯器件的方法 Download PDFInfo
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Abstract
根据本发明的示例实施方式,一种器件包括一个或多个多孔石墨烯层,每个石墨烯多孔层包括多个细孔。该器件可以形成柔性的、和/或可伸展的、和/或透明电子器件中的至少一部分。
Description
技术领域
本申请总体涉及包括石墨烯的器件以及用于制造包括石墨烯的器件的方法。
背景技术
石墨烯是由sp2键合的碳原子密集堆积成蜂窝状晶格而形成的一个原子厚的平面片。可以将石墨烯看成由碳原子及其化学键构成的原子尺度的丝网。石墨烯展现出在其他材料中未发现的、新类型的基本物理特性。从器件角度而言,最为感兴趣的是具有弹道输运的高电荷载流子迁移率、高电流密度、高热导率以及控制电特性的可能性。在2004年,通过对石墨块体的机械剥离,能证实地分离出单石墨烯片,该石墨烯片是真实二维的、原子厚度的碳晶体。近来已发现可以制造石墨烯片。这些石墨烯片是良好的导体,例如是硅MOSFET的约20倍。
已对例如由碳纳米管或硅纳米线制成的纳米线网络进行了多年的研究。然而,这些网络因网络内的高电阻线到线连接而具有相当低的传导率。
发明内容
本发明的示例的各个方面在权利要求书中进行阐述。
根据本发明的第一方面,一种器件包括多孔石墨烯层,该多孔石墨烯层包括多个细孔(pore)。
该器件可以包括具有介于1%和99%之间的孔隙率的多孔石墨烯层。多孔石墨烯层可以包括纳米带,该纳米带具有介于0.1nm和20nm之间的宽度。多孔石墨烯层可以具有如下的孔隙率,该孔隙率使得并且被配置成使得多孔石墨烯层是半导体。该器件可以包括衬底,其中多孔石墨烯层定位在衬底上。衬底可以被配置成使得其是柔性的或可伸展的。该器件可以包括衬底,并且多孔石墨烯层可以覆盖衬底上的介于1μm2和10cm2之间的面积。多孔石墨烯层可以包括单原子多孔石墨烯层。该器件可以包括石墨烯电极,该石墨烯电极具有连续的石墨烯层,该连续的石墨烯层具有介于1μm2和10cm2之间的面积。
根据本发明的第二方面,一种方法包括:蚀刻石墨烯层,以及使用纳米线掩膜抑制所述蚀刻。
根据本发明的第三方面,一种电子器件包括:
第一石墨烯电极;
第二石墨烯电极;
石墨烯半导体;以及
电源,
其中所述石墨烯半导体、所述第一石墨烯电极以及所述第二石墨烯电极被配置成使得通过电源在第一石墨烯电极中的第一位置和第二石墨烯电极中的第二位置之间的电流供应在第一位置和第二位置之间建立电势差,并且使得电势差随着第一位置或第二位置的变化而保持为实质上恒定。
根据本发明的第四方面,一种电子器件包括第一石墨烯电极、第二石墨烯电极、石墨烯半导体以及电源,该石墨烯半导体、该第一石墨烯电极以及该第二石墨烯电极均被配置成使得通过电源在第一石墨烯电极中的第一点和第二石墨烯电极中的第二点之间的电流供应在所述点之间建立电势差,并且使得在第一石墨烯电极两端实质上不存在电势差,并且在第二石墨烯电极两端实质上不存在电势差。
根据本发明的第五方面,一种在第一石墨烯电极中的第一点和第二石墨烯电极中的第二点之间施加电势差的方法包括:
将石墨烯半导体定位于两个电极之间;
(ii)使得电流通过石墨烯半导体并且在第一点和第二点之间通过,从而使得在第一点和第二点之间建立电势差,并且使得在第一石墨烯电极两端实质上不存在电势差,并且在第二石墨烯电极两端实质上不存在电势差。
附图说明
为了更为完整地理解本发明的示例实施方式,现在参考下面结合所附附图的描述,其中:
图1显示了根据本发明的一个方面的用于制造器件的工艺;
图2显示了用于图1工艺中的阶段之一的两种变体;以及
图3显示了根据本发明的一个方面的器件。
具体实施方式
通过参考附图中的图1至图3来理解本发明的示例实施方式及其潜在优势。
图1显示了根据本发明一个方面的制造工艺。初始步骤1是在衬底11上沉积石墨烯层12。在US20090110627中描述了用于实施该沉积的一个示例工艺。石墨烯沉积工艺包括:形成石墨化催化剂;在存在石墨化催化剂的情形下热处理气态碳源以形成石墨烯;以及冷却石墨烯以形成石墨烯层12。
气态碳源可以包括具有含1至7个碳原子的分子的化合物,该气态碳源可以包括选自如下的化合物:一氧化碳、乙烷、乙烯、乙醇、乙炔、丙烷、丙烯、丁烷、丁二烯、戊烷、戊烯、环戊二烯、己烷、环己烷、苯、甲苯、甲烷,以及包括前述化合物中至少一种的组合。
热处理可以以介于300℃至约2000℃之间的温度执行约0.001小时至约1000小时。石墨化催化剂可以包括Ni、Co、Fe、Pt、Au、Al、Cr、Cu、Mg、Mn、Mo、Rh、Si、Ta、Ti、W、U、V、Zr或它们的任意组合。还进一步与气态碳源一起供应氢。
通过如Alfonso Reina等人在Nano Letters,9(1),30-35(2009)中描述的化学汽相沉积,或通过如Stankovich,S.等人在Carbon 2007,45(7),1558-1565中描述的经剥离的石墨氧化物的化学还原来制造石墨烯膜12。
一旦已沉积了石墨烯层12,则可以在步骤2处在石墨烯层12上通过使用氢倍半硅氧烷(HSQ)抗蚀剂的电子束光刻来制造连续的掩膜16,如Zhihong Chen等人在“Semiconducting Graphene RibbonTransistor”,IEEE Xplore,第265页-第266页中描述的那样。备选地,一旦已沉积石墨烯层12,则可以在步骤2处在石墨烯层12上通过旋涂工艺使用氢倍半硅氧烷(HSQ)沉积来制造连续的掩膜16。在US 6,232,662中描述了该工艺的示例。
一旦已经沉积了连续的掩膜16,则在步骤3a处沉积纳米线掩膜14。纳米线掩膜包括纳米线,诸如可以被随机定向的硅纳米线。步骤3a可以包括在牺牲衬底上制造硅纳米线以及通过机械接触压力将硅纳米线传送至石墨烯层12上。A.Javey等人在Nano Lett.2007,7,773中描述了步骤3a的示例。纳米线沉积的备选方法是:旋模(spin casting)、喷墨印刷、剪切力接触印刷或纳米线悬浮(nanowiresuspension),如Alan Coli等人在“Nanowire lithography on silicon”,Nano Lett,Vol 8,No 5,2008,第1358页至第1362页中描述的。
一旦已经沉积了纳米线掩膜14,则在步骤4处通过蚀刻移除不在连续的掩膜或纳米线掩膜14之下的石墨烯。这可以例如通过在反应离子蚀刻装置中使用氧等离子体来实施。B.Ozyilmaz等人在Appl.Phys.Lett.91,192107(2007)中描述了蚀刻的一个示例。
一旦完成了步骤4,则在步骤5处移除连续的掩膜16,步骤5包括反应离子蚀刻的工艺。在US 6,211,063中描述了该工艺的示例。例如Yue Wu等人在“Single-crystal metallic nanowires andmetal/semiconductor nanowire heterostructures”,Nature,Vol 430,2004年7月1日,第61至第65页中描述的那样,通过使用氟化氢溶液来移除纳米线掩膜。
移除部分石墨烯层12导致形成具有多个细孔的多孔石墨烯层15,该细孔可以对应于纳米线在纳米线掩膜14中的位置。多孔石墨烯层15可以包括许多石墨烯纳米带,每个纳米带具有最小的尺度,该最小的尺度在衬底平面中测量为介于1nm至20nm之间。一些石墨烯纳米带可以是填隙式纳米带,每个填隙式纳米带定位成介于在石墨烯层15中形成的至少两个细孔之间。
根据本发明的又一方面,可以重复在图1中显示的工艺,例外之处在于步骤3,可以由备选的步骤3b替换步骤3。在图2中显示了步骤3a和步骤3b。步骤3a与图1中的步骤3相同。步骤3b与步骤3a不同之处在于在连续的掩膜16的邻近施加电场,从而沉积对准的纳米线掩膜14b。经对准的纳米线掩膜14b包括通过电场的存在而对准的纳米线。
包括一个或多个石墨烯带的组件的电特性可以通过改变一个带或一些带的宽度而更改。组件基于该宽度可以是半导体或金属导体。
图3显示了通过运用图1的工艺,或者通过该工艺的变体(部分地在图2中描绘)来制造的器件。器件31包括电源32、第一石墨烯电极17以及第二石墨烯电极18。该器件还包括石墨烯半导体15,该石墨烯半导体15介于第一石墨烯电极17和第二石墨烯电极18之间并与第一石墨烯电极17和第二石墨烯电极18电接触。已表明,当石墨烯被限制为纳米带时,石墨烯从半金属化变化为半传导材料,石墨烯半导体15因而包括这样的纳米带。在第一石墨烯电极17中的第一点37和第二石墨烯电极18中的第二点38之间施加电势差,并且电流在第一点37和第二点38之间经过石墨烯半导体15,从而在第一点和第二点之间建立电势差,并且使得在第一石墨烯电极17两端实质上不存在电势差以及在第二石墨烯18两端实质上不存在电势差。换言之,电势差随着第一位置或第二位置的变化而保持恒定。石墨烯电极17、18以及石墨烯半导体15可以具有低的吸收系数和/或可以是柔性的和/或可伸展的。图3中的器件31因而可以至少部分地是柔性的和/或可伸展的,并且通过其组件的一些至少部分地传输光。图3中的器件的修改可以包括栅极电极,该栅极电极被布置为介于电极17和电极18之间并与半导体15接触,可以对该栅极电极施加电势,从而使得该修改可以形成场效应晶体管的一部分。
不以任何方式限制下面出现的权利要求书的范围、解读或应用,在此公开的示例实施方式中的一个或多个的技术效果可以是制造大表面面积的石墨烯层。在此公开的示例实施方式中的一个或多个的另一技术效果可以是制造透明电子器件。在此公开的示例实施方式中的一个或多个的另一技术效果可以是制造柔性的和/或可伸展的电子器件。又一技术优势可以是高的电荷载流子迁移率。又一优势可以是弹道输运、高的电流密度、高的热导率、以及控制电特性的可能性中的至少一种。
如果期望,则可以以不同的顺序和/或彼此并行地执行在此论述的不同功能。此外,如果期望,则上述功能中的一个或多个可以是可选的或可以是组合的。
虽然在独立权利要求中阐述了本发明的各种方面,但是本发明的其他一些方面包括来自所描述的实施方式和/或具有独立权利要求的特征的从属权利要求的特征的其他组合,而并非仅是在权利要求书中明确阐述的组合。
在此还注意到虽然上面描述了本发明的示例实施方式,但是这些描述不应被视为限制性的。而是,在不偏离本发明的所附权利要求中限定的范围的前提下可以做出若干变化和修改。
Claims (20)
1.一种器件,包括多孔石墨烯层,所述多孔石墨烯层包括多个细孔。
2.根据权利要求1所述的器件,包括多个多孔石墨烯层。
3.根据权利要求1所述的器件,其中所述多孔石墨烯层包括石墨烯带。
4.根据权利要求3所述的器件,其中所述多孔石墨烯层包括多个石墨烯带。
5.根据权利要求3所述的器件,其中所述多孔石墨烯层包括多个石墨烯带,所述石墨烯带被配置成基本对准。
6.根据权利要求3所述的器件,其中所述石墨烯带包括石墨烯纳米带。
7.根据权利要求6所述的器件,其中所述多孔石墨烯层包括多个石墨烯纳米带。
8.根据权利要求1所述的器件,其中所述器件包括石墨烯电极。
9.根据权利要求8所述的器件,其中所述器件包括多个石墨烯电极。
10.根据权利要求8所述的器件,其中所述石墨烯电极包括石墨烯导体。
11.根据权利要求8所述的器件,其中所述石墨烯电极表面面积的至少90%被配置成与绝缘体接触。
12.根据权利要求8所述的器件,其中所述石墨烯电极包括连续的石墨烯层。
13.根据权利要求9所述的器件,其中所述多孔石墨烯层电连接所述石墨烯电极中的两个。
14.根据权利要求9所述的器件,其中所述多孔石墨烯层电连接所述石墨烯电极中的每一个。
15.一种方法,包括:蚀刻石墨烯层,以及使用纳米线掩膜抑制所述蚀刻。
16.根据权利要求15所述的方法,其中所述方法包括在所述石墨烯层上沉积多个纳米线以形成所述纳米线掩膜。
17.根据权利要求15所述的方法,所述纳米线掩膜包括硅或氧化硅。
18.根据权利要求15所述的方法,其中所述方法包括在所述蚀刻之后实质上移除所有的纳米线掩膜。
19.一种电子器件,包括:
第一石墨烯电极,
第二石墨烯电极,
石墨烯半导体,以及
电源,
其中所述石墨烯半导体、所述第一石墨烯电极以及所述第二石墨烯电极被配置成使得通过所述电源在所述第一石墨烯电极中的第一位置和所述第二石墨烯电极中的第二位置之间的电流供应在所述第一位置和所述第二位置之间建立电势差,并且使得所述电势差随着所述第一位置和所述第二位置的变化而保持实质上恒定。
20.根据权利要求19所述的电子器件,其中所述石墨烯半导体包括石墨烯纳米带,其中所述纳米带具有介于0.1nm和20nm之间的宽度。
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2009
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2010
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- 2010-06-15 RU RU2012101496/02A patent/RU2511127C2/ru active
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RU2012101496A (ru) | 2013-08-10 |
RU2511127C2 (ru) | 2014-04-10 |
US9035281B2 (en) | 2015-05-19 |
EP2448863B1 (en) | 2021-07-21 |
US20100327956A1 (en) | 2010-12-30 |
US10020365B2 (en) | 2018-07-10 |
US20150287787A1 (en) | 2015-10-08 |
EP2448863A1 (en) | 2012-05-09 |
WO2011001240A1 (en) | 2011-01-06 |
CA2766085C (en) | 2014-10-14 |
CA2766085A1 (en) | 2011-01-06 |
CN102471069B (zh) | 2016-01-20 |
EP2448863A4 (en) | 2014-07-16 |
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