CN102441744A - Flux-cored wire for copper and aluminum welding - Google Patents
Flux-cored wire for copper and aluminum welding Download PDFInfo
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- CN102441744A CN102441744A CN2011101761275A CN201110176127A CN102441744A CN 102441744 A CN102441744 A CN 102441744A CN 2011101761275 A CN2011101761275 A CN 2011101761275A CN 201110176127 A CN201110176127 A CN 201110176127A CN 102441744 A CN102441744 A CN 102441744A
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Abstract
The invention discloses a flux-cored wire for copper and aluminum welding. The wire comprises the following chemical components in percentage by weight: 0-1.0 percent of Ce, 0-1.0 pecent of La, 0-15 percent of Cu, 0-10 percent of Ag, 0-12 percent of Si, 1-15 percent of Al and the balance of Zn and the other inevitable impurities. In the invention, the chemical components of the wire are designed reasonably, so that the wire has the characteristics of high wettability, high penetrating capability, high pulling performance, high fluidity, high welding strength, high air tightness after welding, no corrosion after welding, and the like.
Description
Technical field
The present invention relates to a kind of solder wire material, relate in particular to a kind of flux-cored wire that copper and aluminium welding connects that is used for.
Background technology
The heat exchanger of traditional automobile, air-conditioning and refrigeration industry all is as main material with copper.Because the copper fusing point is high, be convenient to welding, secondly copper has good heat conduction speed, tensile strength, anti-explosion power and anti-leakage ability, thereby finds broad application.Nowadays, along with the resource shortage of copper, the price of copper skyrockets rapidly, makes that automobile, air-conditioning and refrigeration industry manufacturer cost pressure are increasing.This also makes industrial quarters also begin to seek the substitute of copper.Along with development of science and technology, now, a kind of novel the copper pipe substitute--copper aluminum composite pipes comes out, and has obtained the favor of many manufacturers.The heat exchange effect of copper aluminum composite pipes is superior to fine copper tubing; It has advantages of higher tensile strength (110MPa-130MPa), anticracking pressure (180MPa) preferably, and percentage elongation is greater than 35%; Can satisfy the standard of air-conditioning and refrigeration industry fully; And price is far below pure copper tube, and weight has also reduced by 30%, is the optimum substitute of copper pipe.
The welding of copper and copper is easy to realize that the oxide-film of copper also is easier to remove.The welding of copper aluminum composite pipes usually can run into the welding of copper aluminium, often meets many Welding Problems in the welding in this field in recent years.Primary problem is the chemical property of aluminium, and the metal surface has the Al of the fine and close infusibility of one deck under the aluminium normal temperature
2O
3Oxide layer, during welding as can not in time removing this oxide layer, just postwelding can produce defectives such as pore, elephant skin, fracture, tension intensity be low.Nowadays commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux can solve the ability of removing oxide layer and reaching welding.
No matter be air-conditioning, refrigeration industry or heat exchanger, very high to the requirement after the welding.The environment that joint faced after the welding is also abominable relatively, and high temperature, low temperature, high pressure and ageing-resistant ability are undoubtedly the major test of butt joint.But pure Zn-Al flux-cored wire cooperates the requirement after this brazing flux can not satisfy welding, mainly is tension intensity, air-tightness and the ageing resistace of postwelding, and the scolder fusing point is on the low side, and wetability and penetrating power are all relatively poor relatively.In recent years, Germany, the U.S., Korea S have developed some novel Zn-Al flux-cored wires in succession, and get into Chinese market, but do not receive user's popular welcome, and reason wherein except costing an arm and a leg, mainly is technical many deficiencies that still have on the one hand.Wherein, it is on the low side that major defect is exactly (1) solder fusing point, generally has only 380-420 ℃; (2) wetability and permeability are relatively poor.
To above-mentioned deficiency, discover, in Zn-Al alloy, add metals such as Ag, Ce, Cu, Si, La, not only can significantly improve Zn-Al alloy fusing point, but also can significantly improve Zn-Al alloy in high-strength aluminum alloy wetting of surfaces property, permeability.Can improve the mechanical property at Zn-Al alloy pricker (weldering) peak in addition.Particularly in the welding of albronze, the wetability on albronze, permeability are that the flux-cored wire of main component has significant improvement with the Zn-Al alloy.Therefore, realization of the present invention can be used for the welding of copper aluminium, thereby satisfies China's household electric appliances, refrigeration industry and other relevant industries new products, the new construction needs to solder technology.
Summary of the invention
To the deficiency of prior art, the object of the present invention is to provide a kind of flux-cored wire that copper and aluminium welding connects that is used for, it is good to have wetability and penetrating power, the welding back characteristics that air-tightness is good, tension intensity is high.
Technical scheme of the present invention is: a kind ofly be used for the flux-cored wire that copper and aluminium welding connects; Chemical composition and percentage by weight are in the solder wire material: Ce 0%-1.0%, La 0%-1.0%, Cu 0%-15%, Ag 0%-10%, Si 0%-12%, Al 1-15%, all the other are Zn and other inevitable impurity.
In preferred embodiment of the present invention; Chemical composition and preferable percentage by weight are in the solder wire material: Ce0%-0.01%, La 0%-0.01%, Cu 5%-10%, Ag 0%-0.1%, Si 3%-6%, Al 8-12%, all the other are Zn and other inevitable impurity.
In preferred embodiment of the present invention, chemical composition and optimum weight percentage are in the solder wire material: Ce 0.008%, La 0.005%, Cu 7%, Ag 0.05%, Si 4%, Al 9.3%, all the other are Zn and other inevitable impurity.
Of the present inventionly be used for flux-cored wire that copper and aluminium welding connects in existing Zn-Al alloy structure; Add alloying metals such as Ce, La, Cu, Ag, Si; Thereby make albronze air-tightness, tension intensity, wetability and penetrating power after welding, the decay resistance combination property is promoted comprehensively.
The adding of Al can improve the intensity that copper and aluminium welding connects the back joint, can keep good plasticity and toughness again, and is too high but the content of Al should not add, and because of being controlled at 1-15%, otherwise can influence melting temperature.
The adding of Cu can improve the intensity that copper and aluminium welding connects the back joint, and the spreadability on aluminium is improved but the adding of copper can make welding wire, but the spreadability variation on copper, so the content of copper should be controlled at 0.1%-15%.
Can better cooperate brazing flux thereby the adding of Trace Ag, Si can be heightened the fusing point of solder wire material, have heat resistance and ageing resistace reliably after the welding.
Crystal grain that can the refinement solder wire material in the adding microcosmic of Ce, La has reduced the surface tension of scolder, has improved the wetability and the penetrating power of scolder during welding.Postwelding has reduced the recrystallization of alloy, thereby the potential difference that has reduced between metal and the metal has increased ageing resistace.
The beneficial effect that is used for the flux-cored wire that copper and aluminium welding connects of the present invention is: the present invention is through appropriate design of welding wire chemical composition; Make welding wire have wetability and penetrating power preferably; Performance is drawn in good pulling out; Good fluidity, weld strength are high, good, the free from corrosion characteristics of postwelding of postwelding air-tightness, during the copper and aluminium welding that is widely used in heat exchanger in air-conditioning, refrigerator, automobile and the refrigeration industry or radiator connects.
The specific embodiment
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects; Chemical composition and percentage by weight are in the solder wire material: Ce0%-1.0%, La 0%-1.0%, Cu 0%-15%, Ag 0%-10%, Si 0%-12%, Al 1-15%, all the other are Zn and other inevitable impurity.
Preferable chemical composition and percentage by weight are in the solder wire material: Ce 0%-0.01%, La 0%-0.01%, Cu5%-10%, Ag 0%-0.1%, Si 3%-6%, Al 8-12%, all the other are Zn and other inevitable impurity.
Optimum chemical composition and percentage by weight are in the solder wire material: Ce 0.008%, La 0.005%, Cu 7%, Ag 0.05%, Si 4%, Al 9.3%, all the other are Zn and other inevitable impurity.
Embodiment 1
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.001%, La 1.0%, Cu 0.1%, Ag 10%, Si 0.01%, Al 1%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 2
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce1.0%, La 0.1%, Cu 15%, Ag 3%, Si 1%, Al 3%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 3
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.009%, La 0.008%, Cu 6%, Ag 0.05%, Si 12%, Al 10%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 4
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.008%, La 0.005%, Cu 7%, Ag 0.05%, Si 4%, Al 9.3%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 5
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.08%, La 0.5%, Cu 12%, Ag 8%, Si 10%, Al 15%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 6
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.09%, La 0.007%, Cu 6%, Ag 0.04%, Si 4%, Al 10%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 7
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.005%, Ag 3%, Al 2.845%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 8
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.01%, Cu 7%, Al 9.3%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 9
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: La0.05%, Cu 7%, Al 3.97%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 10
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.5%, La 1.0%, Ag 2.5%, Si 0.015%, Al 1%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 11
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: La0.02%, Al 2%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 12
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.5%, Cu 3%, Ag 0.15%, Si 1.5%, Al 15%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 13
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.07%, Ag 4%, Si 3%, Al 8%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 14
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: La0.02%, Al 10%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 15
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.02%, Ag 0.01%, Si 0.3%, Al 14.74%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 16
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Cu7%, Al 10.3%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 17
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.1%, Cu 5%, Al 10%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 18
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.2%, Cu 7%, Al 10%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 19
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: La0.8%, Cu 6%, Ag 0.3%, Si 0.5%, Al 9.2%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 20
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.6%, Cu 3%, Ag 2%, Si 1.2%, Al 10%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 21
A kind ofly be used for the flux-cored wire that copper and aluminium welding connects, chemical composition and percentage by weight are in the solder wire material: Ce0.01%, Cu 0.5%, Al 10%, all the other are Zn and other inevitable impurity.This alloy cooperates commercially available KF-AlF
3Brazing flux and CsF-AlF
3Brazing flux makes the finished product flux-cored wire through make-up machine, wire drawing, wrapping wire program.
Embodiment 1-21 is used for copper and aluminium welding to be connect; The joint physical property that butt welding connects is done test, wherein. and the tensile strength test of weld seam is a mid point for getting with the weld seam, the developmental tube after the long 10mm of being welds; Be positioned over and carry out the experiment of joint tension on the tensile test machine, experiment condition is greater than 115MPa; The weld joint air-tight property testing is taken as the air-conditioning heat exchanger that has 21 groups of bend pipe plumb joints respectively and welds, and charges into the nitrogen greater than 40MPa after the welding respectively, puts into water in greater than carrying out air tightness test 30 seconds; Weld seam burst pressure test is that to get with the weld seam be mid point, longly is the developmental tube after the 10mm welding, is positioned over to carry out the joint explosion on static pressure, the explosion bulge test platform and test, and pressure is greater than 175MPa; Flexibility is tested, under the situation of 180 ° of flexibility, and the bending property of detection tabs.Experimental result is seen table 1:
Table 1
Can find out that by table 1 the present invention is used for the flux-cored wire that copper and aluminium welding connects, make albronze welding point after welding have air-tightness, tension intensity, wetability and penetrating power, the characteristics of high comprehensive performances such as flexibility.
The above; Be merely the specific embodiment of the present invention; But protection scope of the present invention is not limited thereto; Any those of ordinary skill in the art are in the technical scope that the present invention disclosed, and variation or the replacement that can expect without creative work all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.
Claims (3)
1. one kind is used for the flux-cored wire that copper and aluminium welding connects; It is characterized in that; Chemical composition and percentage by weight are in the flux-cored wire material: Ce 0%-1.0%, La 0%-1.0%, Cu 0%-15%, Ag 0%-10%, Si 0%-12%, Al 1-15%, all the other are Zn and other inevitable impurity.
2. according to claim 1ly be used for the flux-cored wire that copper and aluminium welding connects; It is characterized in that; Chemical composition and preferable percentage by weight preferable in the solder wire material are: Ce 0%-0.01%, La 0%-0.01%, Cu5%-10%, Ag 0%-0.1%, Si 3%-6%, Al 8-12%, all the other are Zn and other inevitable impurity.
3. according to claim 2ly be used for the flux-cored wire that copper and aluminium welding connects; It is characterized in that; Chemical composition and optimum weight percentage best in the solder wire material are: Ce 0.008%, La 0.005%, Cu 7%, Ag0.05%, Si 4%, Al 9.3%, all the other are Zn and other inevitable impurity.
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CN2011101761275A CN102441744B (en) | 2011-06-28 | 2011-06-28 | Flux-cored wire for copper and aluminum welding |
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CN2011101761275A CN102441744B (en) | 2011-06-28 | 2011-06-28 | Flux-cored wire for copper and aluminum welding |
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CN102441744B CN102441744B (en) | 2012-11-21 |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102935559A (en) * | 2012-12-04 | 2013-02-20 | 郑州机械研究所 | Composite zinc-aluminum flux cored wire containing beryllium and magnesium and rubidium salt and preparation method of flux cored wire |
CN103521943A (en) * | 2013-10-31 | 2014-01-22 | 北京有色金属与稀土应用研究所 | Brazing aluminum silicon copper alloy seamless flux-cored wire and preparation and application thereof |
CN106624440A (en) * | 2016-12-14 | 2017-05-10 | 安徽华众焊业有限公司 | Flux-cored wire for copper-aluminum welding |
CN106624438A (en) * | 2016-11-30 | 2017-05-10 | 安徽华众焊业有限公司 | Zinc-aluminum solder |
CN106736009A (en) * | 2016-11-30 | 2017-05-31 | 安徽华众焊业有限公司 | For the flux-cored wire of copper aluminium welding |
CN110170763A (en) * | 2019-06-03 | 2019-08-27 | 浙江康盛股份有限公司 | Copper-aluminium solder |
CN113977133A (en) * | 2021-10-27 | 2022-01-28 | 国网河南省电力公司电力科学研究院 | Corrosion-resistant composite brazing filler metal for copper-aluminum transition wire clamp and preparation method thereof |
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Cited By (12)
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CN102935559A (en) * | 2012-12-04 | 2013-02-20 | 郑州机械研究所 | Composite zinc-aluminum flux cored wire containing beryllium and magnesium and rubidium salt and preparation method of flux cored wire |
CN102935559B (en) * | 2012-12-04 | 2015-03-04 | 郑州机械研究所 | Composite zinc-aluminum flux cored wire containing beryllium and magnesium and rubidium salt and preparation method of flux cored wire |
CN103521943A (en) * | 2013-10-31 | 2014-01-22 | 北京有色金属与稀土应用研究所 | Brazing aluminum silicon copper alloy seamless flux-cored wire and preparation and application thereof |
CN103521943B (en) * | 2013-10-31 | 2015-12-02 | 北京有色金属与稀土应用研究所 | The soldering preparation method of Al-Si-Cu alloy seamless flux-cored wire |
CN106624438A (en) * | 2016-11-30 | 2017-05-10 | 安徽华众焊业有限公司 | Zinc-aluminum solder |
CN106736009A (en) * | 2016-11-30 | 2017-05-31 | 安徽华众焊业有限公司 | For the flux-cored wire of copper aluminium welding |
CN106624438B (en) * | 2016-11-30 | 2019-02-19 | 安徽华众焊业有限公司 | Zinc-aluminum brazing filler metal |
CN106624440A (en) * | 2016-12-14 | 2017-05-10 | 安徽华众焊业有限公司 | Flux-cored wire for copper-aluminum welding |
CN106624440B (en) * | 2016-12-14 | 2019-02-19 | 安徽华众焊业有限公司 | The flux-cored wire of copper aluminium welding |
CN110170763A (en) * | 2019-06-03 | 2019-08-27 | 浙江康盛股份有限公司 | Copper-aluminium solder |
CN110170763B (en) * | 2019-06-03 | 2021-03-23 | 浙江康盛股份有限公司 | Copper-aluminum low-temperature solder |
CN113977133A (en) * | 2021-10-27 | 2022-01-28 | 国网河南省电力公司电力科学研究院 | Corrosion-resistant composite brazing filler metal for copper-aluminum transition wire clamp and preparation method thereof |
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