CN102418534A - Split movable mould frame device for tunnel compartment wall, and construction method for split movable mould frame - Google Patents
Split movable mould frame device for tunnel compartment wall, and construction method for split movable mould frame Download PDFInfo
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- CN102418534A CN102418534A CN2011103137657A CN201110313765A CN102418534A CN 102418534 A CN102418534 A CN 102418534A CN 2011103137657 A CN2011103137657 A CN 2011103137657A CN 201110313765 A CN201110313765 A CN 201110313765A CN 102418534 A CN102418534 A CN 102418534A
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Abstract
The invention discloses a split movable mould frame device for a tunnel compartment wall, and a construction method for the split movable mould frame. The device is symmetrically arranged on two sides of the tunnel compartment wall, and consists of base mould frames, wall body mould frames, auxiliary sliding mechanisms, deflection separation mechanisms, and scaffold support structures. The wall body mould frames can turn and slide on tracks of the base mould frames. The concave surfaces of the wall body mould frames are connected with joist steel and channel steel, and the auxiliary sliding mechanisms, and the deflection separation mechanisms. The cross sections of the base mould frames and the wall body mould frames are curved. Each wall body mould frame consists of two split mould frames with different curvatures in five layers. The split movable mould frame device solves the problem that a concrete casting template of the tunnel compartment wall is dismantled and installed repeatedly, and can be used for large-scale concrete casting in one time. During casting, a scaffold is used as external support of the wall body mould frames; the auxiliary sliding mechanisms are used for supporting the wall body mould frames to slide in the horizontal direction; the deflection separation mechanisms are pulled to ensure that the wall body mould frames turn to be separated from the concrete surface, and the adhesion and friction of the concrete surface is eliminated; and the split movable mould frame device can move flexibly.
Description
Technical field
The present invention relates to the frock and the job practices thereof of a kind of tunnel mid-board concrete pouring construction, particularly relate to a kind of split type mobile formwork device and job practices that duplex arch tunnel mid-board concrete is built that be used for.
Background technology
Small space carries out concrete pouring construction, and under the inaccessiable situation of power jacking equipment, it is that the little template of employing is assembled repeatedly, Zhi Li that traditional construction formwork mainly designs.The groundwork program is: structure reinforcing bars colligation-manual work assembling branching standing template-structure concrete is built-artificial blocked breaking removing template.In a word, the characteristics of traditional construction formwork are that the assembling of fritter template piecemeal, blocked breaking remove, and then assembling, remove, so circulation again.Under traditional job practices situation, for improving construction speed, need to make a large amount of templates, to accelerate the construction formwork turnaround time, guarantee carrying out smoothly of construction target.Carry out the tunnel mid-board with conventional template and both built and waste time and energy, equipment and material are used in waste again.
Chinese patent " concrete construction water translation moving platen device " (patent No. 93211161.0); Disclose that a kind of Gezhouba Project office provides: ' mould bases is provided with driving mechanism; Mould bases can realize that through driving mechanism and sliding pair mould bases moves horizontally along vertical body of wall, to adapt to Concrete Construction ' technology.The characteristic of this patented technology is still to adopt little template cyclic utilization method, carries out the vertical body of wall of quadrangle and builds.The continuous mobile formwork of this Technology Need makes mould bases to being divided into one pours into a mould of pour mass of n section (every section is divided into the n piece again).It fails to solve, and the template that disposable large tracts of land is built and the tunnel mid-board uses need be assembled repeatedly, the dismounting problem; Though it has solved mould bases and has moved problem; But failing to solve because of concrete causes mould bases to move difficult problem (in fact to the bonding force of mould bases; By above-mentioned disclosed patented technology; Mould bases is because of concrete conglutination power and frictional force reason, moves very difficulty), it more can't provide the mobile problem of the shaped form mould bases that is used to build the shaped form mid-board.In addition, this patented technology can move along track for making mould bases smoothly, is being provided with the support that has track and sliding pair on its that is connected by built-in fitting around the casting matrix, and this support causes its structure and installation all very complicated.
Summary of the invention
An object of the present invention is to provide does not a kind ofly just need to assemble repeatedly, remove and can in whole engineering, disposable large tracts of land build use to the shaped form mid-board; Simple in structure; Can deflection leave bonding force and the frictional force that the face of building is eliminated concrete surface, move the split type mobile formwork device that is easy to the tunnel mid-board.
The split type mobile formwork device of tunnel of the present invention mid-board comprises track and sliding pair; The split type mobile formwork device of tunnel of the present invention mid-board is characterised in that: the split type mobile formwork device of said tunnel mid-board is symmetricly set on the both sides of tunnel mid-board; The split type mobile formwork device of the said tunnel mid-board of each side contains basic mould bases, wall mould base, auxiliary slipping mechanism, deflection releasing mechanism and scaffold braced structures; Said basic mould bases top vertically is fixed with said track through the track fixed head; Said wall mould base lower end is provided with the some steel wheels that become sliding pair with track; The concave surface of said wall mould base is through the vertical affixed reinforcement i iron of i iron junction plate; Through the vertical affixed reinforcement channel-section steel of channel-section steel junction plate, the concave surface of said wall mould base is connected with said auxiliary slide mechanism and said deflection releasing mechanism.
The split type mobile formwork device of tunnel of the present invention mid-board, the curved type in wherein said basic mould bases cross section is vertically connected to form through bolt along the tunnel by n module unit template VI.
The split type mobile formwork device of tunnel of the present invention mid-board; The curved type in wherein said wall mould base cross section; Vertically connect and compose by two split mould bases; Said split mould bases is provided with five layers from top to bottom; Wherein one deck mould bases is is vertically connected and composed through bolt by n module unit template I, and two layers of mould bases are are vertically connected and composed through bolt by n module unit template II, and three layers of mould bases are are vertically connected and composed through bolt by n module unit template III; Four layers of mould bases are are vertically connected and composed through bolt by n module unit template IV; Five layers of mould bases are are vertically connected and composed through bolt by n module unit template V, and said one deck mould bases, two layers of mould bases, three layers of mould bases, four layers of mould bases, five layers of mould bases vertically connect and compose a said split mould bases through strengthening channel-section steel (7), channel-section steel junction plate (10) and bolt successively vertically through i iron (9), i iron junction plate (8) and bolt.
The split type mobile formwork device of tunnel of the present invention mid-board; The all curved type in the cross section of wherein said unit board I, II, III, IV, V, VI; The curvature of said unit board I, II, III, IV, V, VI has nothing in common with each other; The curvature of the said unit board I of n piece of forming said one deck mould bases is identical; The curvature of the said unit board II of n piece of forming said two layers of mould bases is identical, and the curvature of the said unit board III of n piece of forming said three layers of mould bases is identical, and the curvature of the said unit board IV of n piece of forming said four layers of mould bases is identical; The curvature of the said unit board V of n piece of forming said five layers of mould bases is identical, and the curvature of the said unit board VI of n piece of forming said basic mould bases is identical.
The split type mobile formwork device of tunnel of the present invention mid-board, the length of wherein said basic mould bases have more two times of remainings of wall mould base length.
The split type mobile formwork device of tunnel of the present invention mid-board; Wherein said auxiliary slipping mechanism is provided with the n cover; The said auxiliary slipping mechanism of every cover has a rubber wheel; Said rubber wheel places on the turning rolls, and said turning rolls is connected with two triatic stays and a hound, and said triatic stay and the said hound Connection Block on triangular in shape and wall mould base on the said wall mould base is connected.
The split type mobile formwork device of tunnel of the present invention mid-board; Wherein said deflection releasing mechanism has the n cover; Contain a bottle gouard moved by hands in the said deflection releasing mechanism of every cover, one on the chain of leading on the said bottle gouard moved by hands is connected with the wall mould base weldment, and the built-in fitting with the vertical wall in tunnel is connected.
The split type mobile formwork device of tunnel of the present invention mid-board, wherein said wall mould base had both had a linear longitudinal movement track on the track of said basic mould bases, also have a horizontal flip-flop movement track.
The split type mobile formwork device of tunnel of the present invention mid-board is provided with stage clip in the wherein said triatic stay.
The split type mobile formwork device of tunnel of the present invention mid-board is provided with some base support between the vertical wall of wherein said track fixed head and tunnel, and said base support is provided with the adjusting jackscrew at the contact jaw with the vertical wall in tunnel.
Another object of the present invention provides the job practices of the split type mobile formwork device of a kind of tunnel mid-board.The job practices of the split type mobile formwork device of tunnel of the present invention mid-board is accomplished through following steps, and its steps characteristic is:
Step 1, basic mould bases is installed,
1.1, measure unwrapping wire, confirm the position of basic mould bases, colligation mid-board reinforcement foundation, after finishing, symmetry is installed by unit template VI that designs and produces and the basic mould bases that assembles in the mid-board both sides,
1.2, at basic mould bases lower end welding fixing steel plate, and fixing steel plate be connected with the mid-board embedded bar fix;
1.3, in basic mould bases upper end vertically through track fixed head welded rails, the track fixed head outside is provided with a base support in each template VI place, unit, and the adjustment jackscrew makes its support firm,
The mid-board base concrete is built in step 2, completing steps 1 back between two basic mould bases,
3.1, the mid-board base concrete builds and finishes, and on the mid-board base concrete, carries out the colligation of mid-board upper reinforcement,
3.2, the layer 5 mould bases of installing wall body mould bases at first on two basic mould bases of symmetry afterwards, [install before the layer 5 mould bases, earlier steel wheel be installed in below the i iron of layer 5 mould bases, and steel wheel is placed on the track],
3.3, set up scaffold; Assembly unit from the bottom to top and connect four layers, three layers, two layers of wall mould base and one deck mould bases [first during the spliced wall mould bases on scaffold; In the vertical junction of whole five layers of unit template (I, II, III, IV, V), through the affixed i iron of i iron junction plate, with the vertical belly of template place, one deck unit; Through the affixed channel-section steel of channel-section steel junction plate]
3.4, afterwards, the termination of scaffold horizon bar is supported on the side of each layer channel-section steel respectively through base support and chock,
After step 5, the typing of mid-board concrete, remove scaffold, and longitudinally connect one group of auxiliary slide mechanism by desired location respectively at every split mould bases concave surface place,
6.1, the auxiliary slide mechanism of inspection and deflection releasing mechanism installation qualification,
6.2, afterwards, the lead chain of pulling on the bottle gouard moved by hands overturns about 15 ° with wall mould base, and the rubber wheel (19) of auxiliary slide mechanism is contacted with the vertical wall in tunnel, the formation sliding support,
After step 7, auxiliary slide mechanism form sliding support, wall mould base is resolved into two split mould bases, respectively two split mould bases are advanced 1200cm to the length remaining place of basic mould bases; Remove used basic mould bases in front and base support, go to next circulation construction place in the place ahead and reinstall basic mould bases and base support,
Step 8, two split mould bases after will moving connect into wall mould base again, afterwards 2～step 7 mid-board concrete the pouring construction that carries out next circulation repeatedly set by step.
The split type mobile formwork device of tunnel of the present invention mid-board and job practices difference from prior art thereof are that split type mobile formwork device and the job practices thereof of tunnel of the present invention mid-board have solved tunnel mid-board concrete and built the mode of operation that adopts little template assembling, Zhi Li to circulate repeatedly.Can disposablely carry out large tracts of land carries out concrete and builds.Made full use of of the outer support of the horizon bar of scaffold as wall mould base; Auxiliary slipping mechanism can be used for supporting the wall mould base horizontal slip; Wall mould base can make the wall mould base upset be separated from the concrete surface of building through the pulling of deflection releasing mechanism, makes wall mould base not have to build the bonding force and the frictional force of back concrete surface, and what ability was light moves.The split type mobile formwork device of tunnel of the present invention mid-board is a kind of frock of building of desirable tunnel mid-board.
Be described further below in conjunction with the split type mobile formwork device and the job practices thereof of accompanying drawing tunnel of the present invention mid-board.
Description of drawings
Fig. 1 looks sketch map for the structure master of the split type mobile formwork device of tunnel of the present invention mid-board.
Fig. 2 looks sketch map for the structure left side of the split type mobile formwork device of tunnel of the present invention mid-board.
Fig. 3 is the structure schematic top plan view of the split type mobile formwork device of tunnel of the present invention mid-board.
Fig. 4 is the split type mobile formwork device of tunnel of the present invention mid-board and the structural relation sketch map of scaffold.
Fig. 5 be among Fig. 1 the I detail drawing (slideway the installation on the basic mould bases and and steel wheel between structure).
Fig. 6 looks sketch map for unit template master.
Fig. 7 looks sketch map for a template left side, unit.
Working state schematic representation when Fig. 8 does not overturn for the split type mobile formwork device of tunnel mid-board.
Fig. 9 is the working state schematic representation after the split type mobile formwork device of tunnel mid-board overturns.
The specific embodiment
Like Fig. 1, Fig. 3, shown in Figure 5, the split type mobile formwork device of tunnel of the present invention mid-board has utilized the prior art of track and sliding pair.The split type mobile formwork device of tunnel of the present invention mid-board is symmetricly set on the both sides of tunnel mid-board 25, and the split type mobile formwork device of the tunnel mid-board of each side contains basic mould bases 6, wall mould base, auxiliary slipping mechanism and deflection releasing mechanism.Mould bases 6 tops, basis vertically are fixed with said track 15 through fixed head 13.The wall mould base lower end is provided with some steel wheels 16, and steel wheel 16 is slidingly connected with track 15.The concave surface of wall mould base is through i iron junction plate 8 vertical affixed reinforcement i iron 9, through channel-section steel junction plate 10 vertical affixed reinforcement channel-section steels 7.The concave surface of wall mould base is connected with said auxiliary slide mechanism and said deflection releasing mechanism.
Like Fig. 1, Fig. 2, Fig. 6, shown in Figure 7, the curved type in basic mould bases 6 cross sections is vertically connected to form through bolt along the tunnel by five module unit template VI.The curved type in wall mould base cross section is is vertically connected and composed by two split mould bases, and the split mould bases is provided with five layers from top to bottom, and wherein one deck mould bases 1 is is vertically connected and composed through bolt by five module unit template I; Two layers of mould bases 2 are are vertically connected and composed through bolt by five module unit template II; Three layers of mould bases 3 are are vertically connected and composed through bolt by five module unit template III; Four layers of mould bases 4 are are vertically connected and composed through bolt by five module unit template IV; Five layers of mould bases 5 are are vertically connected and composed through bolt by five module unit template V.One deck mould bases 1, two layers of mould bases 2, three layers of mould bases 3, four layers of mould bases 4, five layers of mould bases 5 are vertical through i iron (9), i iron junction plate (8) and bolts, vertically connect and compose a said split mould bases successively through reinforcement channel-section steel (7), channel-section steel junction plate (10) and bolt.
The all curved type in the cross section of unit board I, II, III, IV, V, VI.The curvature of unit board I, II, III, IV, V, VI has nothing in common with each other.The curvature of five module unit plate I of composition one deck mould bases 1 is identical; The curvature of five module unit plate II of two layers of mould bases 2 of composition is identical; The curvature of five module unit plate III of three layers of mould bases 3 of composition is identical; The curvature of five module unit plate IV of four layers of mould bases 4 of composition is identical; The curvature of five module unit plate V of five layers of mould bases 5 of composition is identical; The curvature of five module unit plate VI of forming basic mould bases 6 is identical.
The split type mobile formwork device of tunnel of the present invention mid-board, the length of basic mould bases 6 have the length remaining that has more two times of wall mould base length always in whole construction course.
The split type mobile formwork device of tunnel of the present invention mid-board, wall mould base have a linear longitudinal movement track on the track 15 of basic mould bases 6, can carry out line sliding, also have a horizontal flip-flop movement track, can overturn in orbit 15 °.
Be provided with the n cover like the auxiliary slipping mechanism of Fig. 1, Fig. 2, Fig. 3, the said auxiliary slipping mechanism of every cover has a rubber wheel 19, and rubber wheel 19 places on the turning rolls 20, its rubber wheel 19 end faces after the wall mould base upset can with the vertical wall sliding-contact in tunnel.Turning rolls 20 is connected with two triatic stays 21 and a hound 22.Triatic stay 21 and hound 22 Connection Block 14 on triangular in shape and wall mould base on the wall mould base is connected.
The deflection releasing mechanism has the n cover, has a bottle gouard moved by hands 18 in every cover deflection releasing mechanism.17 1 terminations of chain of leading on the bottle gouard moved by hands 18 are connected with wall mould base weldment 23, and a termination is connected with the built-in fitting 24 of the vertical wall in tunnel.Pulling bottle gouard moved by hands (18) can overturn to wall mould base, makes wall mould base leave concrete and builds face, so that eliminate bonding force and frictional force, eliminates the resistance of motion of this respect.Auxiliary slipping mechanism can make wall mould base when deflection, be supported, so that slide smoothly.
Referring to Fig. 1, the split type mobile formwork device of tunnel of the present invention mid-board is provided with some base support 12 between the vertical wall in track fixed head 13 and tunnel.Base support 12 is used for fixing basic mould bases 6, also is used for strengthening simultaneously the support of track fixed head 13.Basis mould bases 6 be provided with fixing steel plate bottom.Base support 12 is provided with at the contact jaw with the vertical wall in tunnel and regulates jackscrew 26, is used for adjustable support power.As shown in Figure 3, be provided with stage clip 27 in the triatic stay 21, stage clip 27 overcomes operation component, and the wall mould base that support that triatic stay 27 can be firmly safe is tilted can make the wall mould base even running again.
As shown in Figure 4, the split type mobile formwork device of tunnel of the present invention mid-board need be set up scaffold 11 when carrying out the concrete pouring construction.The scaffold braced structures is a part of the present invention.Scaffold 11 is used for the artificial height of going up on the one hand and does industry, and more important role is that the split type mobile formwork device of the mid-board in the tunnel carries out concrete when building, and wall mould base is supported and fixes.
The job practices of the split type mobile formwork device of tunnel of the present invention mid-board is accomplished through following steps:
Step 1, the basic mould bases 6 of installation,
1.1, measure unwrapping wire, confirm the position of basic mould bases 6, colligation mid-board reinforcement foundation, after finishing, symmetry is installed by unit template VI that designs and produces and the basic mould bases 6 that assembles in mid-board 25 both sides,
1.2, at basic mould bases 6 lower ends welding fixing steel plate, and fixing steel plate be connected with the mid-board embedded bar fix;
1.3, in basic mould bases 6 upper ends vertically through track fixed head 13 welded rails 15, track fixed head 13 outsides are provided with a base support 12 in each template VI place, unit, and adjustment jackscrew 26 makes its support firm,
The mid-board base concrete is built in step 2, completing steps 1 back between two basic mould bases,
3.1, the mid-board base concrete builds and finishes, and on the mid-board base concrete, carries out the colligation of mid-board upper reinforcement,
3.2, the layer 5 mould bases 5 of installing wall body mould bases at first on two basic mould bases 6 of symmetry afterwards, [install before the layer 5 mould bases 5, earlier steel wheel 16 be installed in below the i iron 9 of layer 5 mould bases 5, and steel wheel 16 is placed on the track 15],
3.3, set up scaffold 11; Assembly unit from the bottom to top and connect four layers 4, three layers 3, two layers 2 of wall mould base and one deck mould bases 1 [first during the spliced wall mould bases on scaffold 11; In whole five layers of unit template I, II, III, IV, the vertical junction of V, through i iron junction plate 8 affixed i iron 9, with the vertical belly of template place, one deck unit; Through channel-section steel junction plate 10 affixed channel-section steels 7]
3.4, afterwards, the termination of scaffold 11 horizon bars is supported on the side of each layer channel-section steel 7 respectively through base support 12 and chock,
After step 5, the typing of mid-board concrete, remove scaffold 11, and vertically connect one group of auxiliary slide mechanism by desired location respectively at every split mould bases concave surface place,
6.1, the auxiliary slide mechanism of inspection and deflection releasing mechanism installation qualification,
6.2, afterwards, the lead chain 17 of pulling on the bottle gouard moved by hands 18 overturns about 15 ° with wall mould base, and the rubber wheel 19 of auxiliary slide mechanism is contacted with the vertical wall in tunnel, the formation sliding support,
After step 7, auxiliary slide mechanism form sliding support, wall mould base is resolved into two split mould bases, respectively two split mould bases are advanced 1200cm to the length remaining place of basic mould bases; Remove used basic mould bases 6 in front and base support 12, go to next circulation construction place in the place ahead and reinstall basic mould bases 6 and base support 12,
Step 8, two split mould bases after will moving connect into wall mould base again, afterwards 2～step 7 mid-board concrete the pouring construction that carries out next circulation repeatedly set by step.
The split type mobile formwork device of tunnel of the present invention mid-board, the unit template of design is wide to be 79cm, long is 120cm.Split mould bases length 600cm after unit template (I, II, III, IV, the V) combination.Wall mould base length is 1200cm.Using wall mould base to carry out gradation circulation concrete in the engineering builds.Mid-board concreting is adopted and is carried out for twice, basic mould bases 6 promptly is installed is earlier built the mid-board foundation, and the installing wall body mould bases waters walling body part again.The length that foundation is built is built length than wall body all the time and is had more 2 times (2400cm), and this length remaining is used for wall mould base and moves to next station.After the foundation concrete reaches certain intensity, do not remove basic mould bases earlier, begin a wall body mould bases, after wall body mould bases props up and stood, water walling body concrete.Because channel-section steel 7 is better with i iron 9 globalities, the supporting role of scaffold in addition, wall mould base can guarantee to reach the requirement of concrete pouring technique.After wall body concrete reaches form removal intensity, before the slip, earlier with scaffold 11 supporting removals; Through bottle gouard moved by hands 18; Wall mould base integral body is drawn remove concrete surface with leading chain 17, make it to laterally rotate about 15 ° (referring to Fig. 8, Fig. 9), on basic mould bases 6 tracks of not removing when wall mould base relies on lower end steel wheel 15 to be bearing in concreting for the first time; Rely on rubber wheel 19 to be bearing on the tunnel wall; Promote cooperation through manual work and lead the chain haulage reach, after wall mould base moves out 1200cm, remove used basic mould bases 6 in front and base support 12; Go to next circulation construction place in the place ahead the mid-board concrete pouring construction that carries out next circulation afterwards as stated above again is installed.
Above-described embodiment describes preferred implementation of the present invention; Be not that scope of the present invention is limited; Design under the prerequisite of spirit not breaking away from the present invention; Various distortion and improvement that those of ordinary skills make technical scheme of the present invention all should fall in the definite protection domain of claims of the present invention.
Claims (10)
1. the split type mobile formwork device of a tunnel mid-board; Comprise track and sliding pair; Be characterised in that: the split type mobile formwork device of said tunnel mid-board is symmetricly set on the both sides of tunnel mid-board (25); The split type mobile formwork device of the said tunnel mid-board of each side contains basic mould bases (6), wall mould base, auxiliary slipping mechanism, deflection releasing mechanism and scaffold braced structures; Said basic mould bases (6) top is through the vertically fixing said track (15) of track fixed head (13); Said wall mould base lower end is provided with the some steel wheels (16) that become sliding pair with track (15); The concave surface of said wall mould base is through the vertical affixed reinforcement i iron of i iron junction plate (8) (9), and through the vertical affixed reinforcement channel-section steel of channel-section steel junction plate (10) (7), the concave surface of said wall mould base connects said auxiliary slide mechanism and said deflection releasing mechanism.
2. the split type mobile formwork device of tunnel according to claim 1 mid-board; It is characterized in that: the curved type in said basic mould bases (6) cross section; Vertically connect to form along the tunnel by n module unit template VI through bolt; The curved type in said wall mould base cross section; Vertically connected and composed by two split mould bases, said split mould bases is provided with five layers from top to bottom, and wherein one deck mould bases (1) is is vertically connected and composed through bolt by n module unit template I; Two layers of mould bases (2) are are vertically connected and composed through bolt by n module unit template II; Three layers of mould bases (3) are are vertically connected and composed through bolt by n module unit template III, and four layers of mould bases (4) are are vertically connected and composed through bolt by n module unit template IV, five layers of mould bases (5) by n module unit template V vertically through connecting and composing with bolt; Said one deck, two layers, three layers, four layers, five layers mould bases (1,2,3,4,5) vertically connect and compose a said split mould bases through strengthening channel-section steel (7), channel-section steel junction plate (10) and bolt successively vertically through i iron (9), i iron junction plate (8) and bolt.
3. the split type mobile formwork device of tunnel according to claim 1 and 2 mid-board; It is characterized in that: all curved type in the cross section of said unit board I, II, III, IV, V, VI; The curvature of said unit board I, II, III, IV, V, VI has nothing in common with each other; The curvature of the said unit board I of n piece of forming said one deck mould bases (1) is identical; The curvature of the said unit board II of n piece of forming said two layers of mould bases (2) is identical, and the curvature of the said unit board III of n piece of forming said three layers of mould bases (3) is identical, and the curvature of the said unit board IV of n piece of forming said four layers of mould bases (4) is identical; The curvature of the said unit board V of n piece of forming said five layers of mould bases (5) is identical, and the curvature of the said unit board VI of n piece of forming said basic mould bases (6) is identical.
4. the split type mobile formwork device of tunnel according to claim 3 mid-board is characterized in that: the length of said basic mould bases (6) has more two times of remainings of wall mould base length.
5. the split type mobile formwork device of tunnel according to claim 1 mid-board; It is characterized in that: said wall mould base had both had a linear longitudinal movement track on the track (15) of said basic mould bases (6), also had a horizontal flip-flop movement track.
6. the split type mobile formwork device of tunnel according to claim 1 mid-board; It is characterized in that: said auxiliary slipping mechanism is provided with the n cover; The said auxiliary slipping mechanism of every cover has a rubber wheel (19); Said rubber wheel (19) places on the turning rolls (20); Said turning rolls (20) is connected with two triatic stays (21) and a hound (22), and said triatic stay (21) and said hound (22) Connection Block (14) on triangular in shape and wall mould base on the said wall mould base is connected.
7. the split type mobile formwork device of tunnel according to claim 1 mid-board; It is characterized in that: said deflection releasing mechanism has the n cover; Contain a bottle gouard moved by hands (18) in the said deflection releasing mechanism of every cover; (17) one on the chain of leading on the said bottle gouard moved by hands (18) is connected with wall mould base weldment (23), and one is connected with the built-in fitting (24) of the vertical wall in tunnel.
8. according to the split type mobile formwork device of claim 1 or 7 described tunnel mid-boards, it is characterized in that: be provided with stage clip (27) in the said triatic stay (21).
9. the split type mobile formwork device of tunnel according to claim 1 mid-board; It is characterized in that: be provided with some base support (12) between the vertical wall of track fixed head (13) and tunnel, said base support (12) is provided with at the contact jaw with the vertical wall in tunnel and regulates jackscrew (26).
10. the job practices of the split type mobile formwork device of a tunnel mid-board, its steps characteristic is:
Step 1, basic mould bases (6) is installed,
1.1, measure unwrapping wire, confirm the position of basic mould bases (6), colligation mid-board reinforcement foundation, after finishing, symmetry is installed by the unit template VI that designs and produces and is assembled basic mould bases (6) in mid-board (25) both sides,
1.2, at basic mould bases (6) lower end welding fixing steel plate, and fixing steel plate be connected with the mid-board embedded bar fix;
1.3, in basic mould bases (6) upper end vertically through track fixed head (13) welded rails (15), track fixed head (13) outside is provided with a base support (12) in each template VI place, unit, and adjustment jackscrew (26) makes its support firm,
The mid-board base concrete is built in step 2, completing steps 1 back between two basic mould bases,
Step 3, installing wall body mould bases,
3.1, after the mid-board base concrete builds and finish, on the mid-board base concrete, carry out the colligation of mid-board upper reinforcement,
3.2, the layer 5 mould bases (5) of installing wall body mould bases at first on two basic mould bases (6) of symmetry afterwards; [layer 5 mould bases (5) is installed before; Earlier steel wheel (16) is installed in below the i iron (9) of layer 5 mould bases (5); And steel wheel (16) placed on the track (15)]
3.3, set up scaffold (11); Assembly unit from the bottom to top and connect four layers, three layers, two layers of wall mould base and one deck mould bases (4,3,2,1) [first during the spliced wall mould bases on scaffold (11); In the vertical junction of whole five layers of unit template (I, II, III, IV, V), through the affixed i iron of i iron junction plate (8) (9), with the vertical belly of template place, one deck unit; Through the affixed channel-section steel of channel-section steel junction plate (10) (7)]
3.4, afterwards, the termination of scaffold (11) horizon bar is supported on the side of each layer channel-section steel (7) respectively through base support (12) and chock,
Step 4, after hours above-mentioned is carried out mid-board body concrete and is built between two wall mould bases,
After step 5, the typing of mid-board concrete, remove scaffold (11), and longitudinally connect one group of auxiliary slide mechanism at every split mould bases concave surface place by desired location respectively,
Step 6, connect two groups of deflection releasing mechanisms by desired location at every split mould bases concave surface place,
6.1, the auxiliary slide mechanism of inspection and deflection releasing mechanism installation qualification,
6.2, afterwards, the chain (17) of leading in pulling bottle gouard moved by hands (18) overturns about 15 ° with wall mould base, and the rubber wheel (19) of auxiliary slide mechanism is contacted with the vertical wall in tunnel, the formation sliding support,
After step 7, auxiliary slide mechanism form sliding support, wall mould base is resolved into two split mould bases, respectively two split mould bases are advanced 1200cm to the length remaining place of basic mould bases; Remove used basic mould bases in front (6) and base support (12), go to next circulation construction place in the place ahead and reinstall basic mould bases (6) and base support (12),
Step 8, two split mould bases after will moving connect into wall mould base again, afterwards 2～step 7 mid-board concrete the pouring construction that carries out next circulation repeatedly set by step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110313765 CN102418534B (en) | 2011-10-17 | 2011-10-17 | Split movable mould frame device for tunnel compartment wall, and construction method for split movable mould frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110313765 CN102418534B (en) | 2011-10-17 | 2011-10-17 | Split movable mould frame device for tunnel compartment wall, and construction method for split movable mould frame |
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| CN102418534A true CN102418534A (en) | 2012-04-18 |
| CN102418534B CN102418534B (en) | 2013-08-14 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103835728A (en) * | 2012-11-27 | 2014-06-04 | 五冶集团上海有限公司 | Method for pouring concrete into mid-board arch crown of multi-arch tunnel |
| CN107191201A (en) * | 2017-07-12 | 2017-09-22 | 中交公局海威工程建设有限公司 | Constructing middle partition wall in tunnel template and its constructing device |
| CN107725072A (en) * | 2017-10-19 | 2018-02-23 | 中铁三局集团有限公司 | Subway tunnel mid-board and smoke baffle plate integration pour mould bases and its construction method |
| CN107813460A (en) * | 2017-12-12 | 2018-03-20 | 湖南精正设备制造有限公司 | The light-duty rotary flat shifting formwork framves of PDCPD RIM |
| CN113669068A (en) * | 2021-07-27 | 2021-11-19 | 中交隧道工程局有限公司 | Mid-partition installation process suitable for tunnel |
| CN113685207A (en) * | 2021-07-27 | 2021-11-23 | 中交隧道工程局有限公司 | Mid-partition wall turnover machine suitable for tunnel |
| CN115045669A (en) * | 2022-08-11 | 2022-09-13 | 湖南省交通规划勘察设计院有限公司 | Construction method of super-large section double-arch tunnel in weak stratum |
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| CN201666157U (en) * | 2010-03-08 | 2010-12-08 | 中铁隧道集团四处有限公司 | Inverted arch integral type moving die carrier |
| CN201915972U (en) * | 2010-12-31 | 2011-08-03 | 中铁二局股份有限公司 | Movable mold bracket for gutter cable trough in tunnel |
| CN202228087U (en) * | 2011-10-17 | 2012-05-23 | 北京城建道桥建设集团有限公司 | Split-type movable formwork device for tunnel partition wall |
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| EP1882812A1 (en) * | 2006-07-25 | 2008-01-30 | Porr Tunnelbau GmbH | Device and method for applying a settable layer to cladding of building elements |
| CN201666157U (en) * | 2010-03-08 | 2010-12-08 | 中铁隧道集团四处有限公司 | Inverted arch integral type moving die carrier |
| CN201915972U (en) * | 2010-12-31 | 2011-08-03 | 中铁二局股份有限公司 | Movable mold bracket for gutter cable trough in tunnel |
| CN202228087U (en) * | 2011-10-17 | 2012-05-23 | 北京城建道桥建设集团有限公司 | Split-type movable formwork device for tunnel partition wall |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103835728A (en) * | 2012-11-27 | 2014-06-04 | 五冶集团上海有限公司 | Method for pouring concrete into mid-board arch crown of multi-arch tunnel |
| CN103835728B (en) * | 2012-11-27 | 2017-02-15 | 五冶集团上海有限公司 | Method for pouring concrete into mid-board arch crown of multi-arch tunnel |
| CN107191201A (en) * | 2017-07-12 | 2017-09-22 | 中交公局海威工程建设有限公司 | Constructing middle partition wall in tunnel template and its constructing device |
| CN107725072A (en) * | 2017-10-19 | 2018-02-23 | 中铁三局集团有限公司 | Subway tunnel mid-board and smoke baffle plate integration pour mould bases and its construction method |
| CN107813460A (en) * | 2017-12-12 | 2018-03-20 | 湖南精正设备制造有限公司 | The light-duty rotary flat shifting formwork framves of PDCPD RIM |
| CN107813460B (en) * | 2017-12-12 | 2023-12-19 | 湖南精正设备制造有限公司 | PDCPD-RIM light rotary translational die carrier |
| CN113669068A (en) * | 2021-07-27 | 2021-11-19 | 中交隧道工程局有限公司 | Mid-partition installation process suitable for tunnel |
| CN113685207A (en) * | 2021-07-27 | 2021-11-23 | 中交隧道工程局有限公司 | Mid-partition wall turnover machine suitable for tunnel |
| CN113669068B (en) * | 2021-07-27 | 2023-08-01 | 中交隧道工程局有限公司 | Intermediate wall mounting process suitable for tunnel |
| CN113685207B (en) * | 2021-07-27 | 2023-09-12 | 中交隧道工程局有限公司 | Intermediate wall turnover machine suitable for tunnel |
| CN115045669A (en) * | 2022-08-11 | 2022-09-13 | 湖南省交通规划勘察设计院有限公司 | Construction method of super-large section double-arch tunnel in weak stratum |
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