CN102416673B - Multi-station rotary workbench type cutting forming machine - Google Patents

Multi-station rotary workbench type cutting forming machine Download PDF

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Publication number
CN102416673B
CN102416673B CN201110392071.7A CN201110392071A CN102416673B CN 102416673 B CN102416673 B CN 102416673B CN 201110392071 A CN201110392071 A CN 201110392071A CN 102416673 B CN102416673 B CN 102416673B
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workbench
belt wheel
station
bite
forming machine
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CN102416673A (en
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谈珂
谈志坚
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YIXING GOLDFISH CERAMICS CO Ltd
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YIXING GOLDFISH CERAMICS CO Ltd
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Abstract

The invention discloses a multi-station rotary workbench type cutting forming machine, which comprises a frame, a workbench supported by the frame, a workbench rotating device connected with the workbench and enabling the workbench to rotate, stations arranged on the workbench, a station rotating device connected with the stations and enabling the stations to rotate, a cutting knife rest arranged on the frame and a cutting knife arranged on the cutting knife rest, wherein the cutting knife is tangential with the stations; the rotating device comprises a first speed changing device, the first speed changing device comprises a travel switch, and the first speed changing device can be controlled to output different rotating speed according to the position of the rotating station through the travel switch; and the cutting edge of the cutting knife is arranged obliquely relative to the rotating axis of the workbench, and the formed included angle is lambda, wherein the lambda is more than 30 degrees and less than 60 degrees. The cutting forming machine is ceramic bottle head machining forming equipment with high production efficiency, energy conservation, environment friendliness and accurate size control; and the cutting forming machine has the advantages of novel structure, strong practicability and high automation level.

Description

Multi-station rotary workbench type cutting forming machine
Technical field
The present invention relates to a kind of former of ceramic bottle head, particularly a kind of Multi-station rotary workbench type cutting forming machine.
Background technology
When preparing ceramic wine bottle at present, in order to the precision controlling bottle head, generally to adopt bottle head and body to divide body formed, is then bonded to holistic process.Bottle portion mostly adopts slip casting, and on the forming method of bottle head part, mainly contains following several: one is the plaster mold solid casting method of forming, and after the demoulding, bottle head base is by the manual repaired biscuit shaping of operating personnel.Because gypsum mold is easy to wear, base substrate moisture content is high, it is large, yielding to shrink, and bottle area of bed controls complete in operator's experience, and therefore bottle area of bed fluctuation range is large, and production efficiency is low.Second method adopts plaster mold roll forming, and after the demoulding, bottle head base is placed on common board and carries out machining with accurate dimension cutter.Although the method is compared with the solid casting method of forming, base substrate moisture content decreases, and gypsum mold is easy to wear, base substrate moisture content is high, shrink large yielding defect still exists.And when machining, bottle head is wet base, is easily out of shape, the bottle head base after machining still needs the manual shaping of operating personnel.Therefore bottle area of bed is difficult to ensure accurate unification, and machining is time-consuming takes a lot of work, and production efficiency is still not high.
Ceramic wine bottle preparation method and ceramic wine bottle disclosed in Chinese patent CN101671175A, its bottle shaping employing punching block hot pressing paraffin slip casting.Because the method need add the flow media of a large amount of paraffin as slurry during hot pressing injection forming in blank, the base after therefore shaping has to pass through de-waxing and burns till, and not only cost is high, the production cycle long, time-consumingly take a lot of work, and causes severe contamination to environment.At present domestic prepare high technology ceramics also by punching block hot pressing injection forming to punching block punch forming transition and conversion.The stamping forming blank of punching block is prepared from by spray drying granulation, do not need to add paraffin, also just eliminates de-waxing firing process.Therefore punching block punch forming is the method for more advanced, the energy-saving and environmental protection preparing high technology ceramics.But if a bottle shaping direct employing punching block Punch-shaping method, the complex structure of its punching block, cost of manufacture is high, and service life is short, and the demoulding after punch forming is time-consuming takes a lot of work, and can not meet the requirement that extensive ceramic wine bottle is produced.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of Multi-station rotary workbench type cutting forming machine, production efficiency be high, energy-conserving and environment-protective, bottle area of bed precision is high, equipment operating, convenient disassembly.
The present invention is realized by following technical scheme:
A kind of Multi-station rotary workbench type cutting forming machine, comprise frame, by the workbench that frame supports, connecting working table also can make workbench carry out the workbench revolution device of rotating, station is on the table installed, connect station and station can be made to carry out the station rotating device rotated, rack-mounted bite knife rest and the bite be arranged on bite knife rest, described bite and station tangent, described revolution device comprises the first speed change gear, first speed change gear comprises travel switch, wherein the first speed change gear can export different rotating speeds according to controlling described first speed change gear from the position residing for switching stations by travel switch, the cutting edge of described bite is obliquely installed relative to the rotation of workbench, and the angle formed is λ, wherein 30 ° of < λ < 60 °, is preferably λ=45 °.
Described travel control switch can be stroke contact-making switch, and trigger by being arranged on cam disc lower surface overhead cam, wherein cam disc and workbench are coaxially fixedly installed.
Described travel control switch can be photoinduction electromagnetic switch, and triggered by the photaesthesia coating be arranged on rotating disk, its turntable and workbench are coaxially fixedly installed.
Described bite is multiple, described multiple station is distributed on workbench circumferentially, the central angle that adjacent two stations are formed is β, the central angle that adjacent two bites are formed is γ, wherein γ=n β, wherein n is 1,2 or 3, and arranges bite like this, the cutting of each bite originate in simultaneously this bite and corresponding bottle head dry body tangent time, and to terminate when this bite and this bottle of head dry body leave tangency location simultaneously.
Described bite is 3, and described station quantity is 12, γ=β=30 °, and the central angle that adjacent two bites are formed is 30 °.
Described first speed change gear is the first belt speeder, the first sprocket speed changing device or the first speed change gear.
Described first speed change gear is the first belt speeder, and the center of circle angle be wherein formed centrally in several station belt wheel center of contacting tangent with belt transmission and workbench is set to α, wherein α > β=γ.
The cutting edge length of described multiple bite is consistent, and the λ angle of each bite is identical.
The cutting edge length of described multiple bite is inconsistent, and the λ angle of each bite is not identical.
Described revolution device also comprises motor, electrodeless speed regulator, turbine reduction box and gear drive, wherein the first belt speeder is a two-stage belt speeder, also comprise belt wheel A, belt wheel B, belt wheel C, belt wheel D, wherein belt wheel A and belt wheel B is coaxially installed on the output shaft of electrodeless speed regulator, belt wheel C and belt wheel D is coaxially installed on the power shaft of turbine reduction box, wherein belt wheel A and belt wheel C forms primary speed-down belt transmission, belt wheel B and belt wheel D forms another grade of raising speed belt transmission, between described two-stage speed change gear, electromagnetic clutch is installed, connection and the disengagement that electromagnetic clutch controls the power shaft of belt wheel C and belt wheel D and turbine reduction box is then controlled according to travel control switch, thus realize power and input turbine reduction box by the deceleration of belt wheel A and belt wheel C or input turbine reduction box by the raising speed of belt wheel B and belt wheel D, turbine reduction box connects gear drive.
Described workbench revolution device comprises the motor, electrodeless speed regulator, the first speed change gear that connect successively, installs electromagnetic clutch in described first speed change gear, and the first speed change gear connects turbine reduction box, and turbine reduction box connects gear drive.
Said apparatus is carrying out, in bottle head dry body finishing passes, being moved, realize the object of rapid shaping by the not stall of workbench; By workbench variable motion, be conducive to the accuracy improving cutting forming; By the regular rotation of station and stall, the charge and discharge operations of Easy-used bottle head; By bite and station tangent, original mechanical face is cut change line into cut, improves accuracy and service life of equipment.
Beneficial effect of the present invention is: bottle head rapid shaping, cutting forming accuracy are high, easy accessibility, improves cutter life, reduces production cost.
Accompanying drawing explanation
Fig. 1 is the front view of Multi-station rotary workbench type cutting forming machine
Fig. 2 is the left view of Multi-station rotary workbench type cutting forming machine
Fig. 3 is the top view of Multi-station rotary workbench type cutting forming machine
Fig. 4 is the bottle head blank structure schematic diagram after punching block punch forming
Fig. 5 is through the bottle head blank structure schematic diagram after cutting fine finishining
1-frame, 2-worktable rotary motor, 3-electrodeless speed regulator, 4,5-first speed change gear, 6-electromagnetic clutch, 7-turbine reduction box, 8-workbench axle, 9-gear drive, 10-travel control switch, 11-workbench, 12-station rotary motor, 13,14-second speed change gear, 15-station, 16-bite knife rest, 17-bite
Detailed description of the invention
Below in conjunction with accompanying drawing, the apparatus of Multi-station rotary workbench type cutting forming machine is described further.
As shown in Figure 1, Figure 2 and Fig. 3, the front view of Multi-station rotary workbench type cutting forming machine, left view and top view respectively, the workbench 11 comprise frame 1, being supported by frame, connecting working table 11 the workbench revolution device that workbench can be made to carry out rotating, install station 15 on the table, connect station 15 and the station rotating device that station can be made to carry out rotating, the bite 17 that is arranged on the bite knife rest 16 in frame 1 and is arranged on bite knife rest 16, bite 17 is tangent with station 15.
Wherein, workbench revolution device comprises the motor 2, electrodeless speed regulator 3, first speed change gear 4 and 5 that connect successively, between the first speed change gear, install electromagnetic clutch 6, the first speed change gear connects turbine reduction box 7, and turbine reduction box 7 connects gear drive 9.
In a preferred embodiment, first speed change gear is a two-stage speed change gear, be preferably belt speeder, comprise belt wheel A, belt wheel B, belt wheel C, belt wheel D and electromagnetic clutch 6, wherein belt wheel A and belt wheel B is coaxially installed on the output shaft of electrodeless speed regulator 3, belt wheel C and belt wheel D is coaxially installed on the power shaft of turbine reduction box 7, wherein belt wheel A and belt wheel C forms primary speed-down belt transmission, belt wheel B and belt wheel D forms another grade of raising speed belt transmission, connection and the disengagement that electromagnetic clutch controls the power shaft of belt wheel C and belt wheel D and turbine reduction box 7 is then controlled according to travel control switch 10, thus realize power and input transmission by the deceleration of belt wheel A and belt wheel C or input transmission by the raising speed of belt wheel B and belt wheel D.
In another preferred embodiment, the first speed change gear is a two-stage speed change gear, is preferably sprocket speed changing device.
In another preferred embodiment, the first speed change gear is a two-stage speed change gear, is preferably gear change device.”
Station rotating device comprises the second speed change gear 13,14 being connected station by belt, the station rotary motor 12 connected bottom the second speed change gear.
In a preferred embodiment, the second speed change gear is preferably the second belt speeder, comprises belt wheel E13 and belt wheel F14, and several station belt wheels; Each station belt wheel is installed on the lower end of station 15 axis of rotation, and station 15 is rotating is uniformly installed on workbench circumferentially, and belt wheel E13 walked around successively by the belt of the second belt speeder, several belt wheel and belt wheel F14, and motor 12 driving pulley E13 rotates; The center of circle angle be wherein formed centrally in several station belt wheel of contacting tangent with belt and workbench is set to α, be formed centrally center of circle angle in two adjacent station rotation axis and workbench and be set to β, the corresponding position of frame is preferably provided with several bites 17, be formed centrally center of circle angle in the corresponding cutting-edge point of two adjacent bites 17 and workbench and be set to γ, then three the certain relations of angle demand fulfillment, i.e. α > β=γ.
In another preferred embodiment, the second speed change gear is sprocket speed changing device.
In another preferred embodiment, the second speed change gear is speed change gear.
In a preferred embodiment, bite 17 has several, and β=γ, therefore quantity workbench being in the bottle head dry body of cutting forming position is consistent with the quantity of bite 17, then bite 17 is arranged as follows, the cutting of each bite 17 originate in simultaneously this bite 17 tangent with corresponding bottle head dry body time, and terminate when this bite 17 leaves tangency location with this bottle of head dry body simultaneously, can transfer bottle head dry body be divided into enter cutting forming position at the working angles of each bite 17 a bottle head dry body, in bottle head dry body cutting forming process, three steps in the bottle shaping rear disengaging cutting forming position of head dry body, by controlling, workbench is more than or equal to its velocity of rotation in bottle head dry body cutting forming process in the velocity of rotation that transfer bottle head dry body enters cutting forming position and the shaping rear disengaging cutting forming position of bottle head dry body, achieve workbench not stop and the motion of speed change, realize cutting fast and the accurate object of working angles.
In another preferred embodiment, bite 17 is arranged like this, the cutting edge of bite 17 is obliquely installed relative to the rotation center of station 15, both angles are λ, wherein 30 ° of < λ < 60 °, λ is preferably 45 °, in working angles, one end of cutting edge is first cut with bottle head dry body is tangent, along with the quick rotation of revolution and the bottle head dry body at a slow speed of workbench, the point of contact of cutting edge and bottle head dry body external cylindrical surface progressively slides to the other end by one end, until the other end of cutting edge is left in the shaping rear disengaging cutting forming position of bottle head dry body, by cutting edge and station tangent, original mechanical face is cut and changes line cutting into, improve machining accuracy and service life of equipment.
In another preferred embodiment, workbench be circumferentially evenly provided with 12 stations 15, be formed centrally center of circle angle in adjacent stations 15 rotation axis and workbench and be set to β, wherein β=30 °, the corresponding position of cutter saddle is preferably provided with three bites 17, be formed centrally center of circle angle in the corresponding cutting-edge point of two adjacent bites 17 and workbench and be set to γ, wherein preferred γ=β=30 °, α > 2 β simultaneously, the included angle X different according to the length different choice of each bite cutting edge, its objective is that controlling different bites can synchronously carry out to cutting end cutting operation from cutting, thus control workbench in bottle head dry body cutting forming process time and rotate at a slow speed, and control workbench fast rotational when transferring bottle head dry body and entering cutting forming position and the shaping rear disengaging cutting forming position of bottle head dry body.
In another preferred embodiment, below workbench, rotating-table apparatus is set, be preferably cam disc device, with workbench coaxial rotating, travel switch is preferably stroke contact-making switch 10, preferably on cam disc lower surface, arranges cam, makes workbench when rotating to respective phase, cam triggers stroke contact-making switch 10, thus controls the first speed change gear.
In another preferred embodiment, below workbench, rotating-table apparatus is set, rotating disk is arranged photaesthesia coating, travel switch is preferably photoinduction electromagnetic switch 10, make workbench when rotating to respective phase, photoinduction electromagnetic switch detects coatings different on rotating disk, and exciting light inductive electromagnetic switch is in order to control the first speed change gear.
Below in conjunction with above-mentioned Multi-station rotary workbench type cutting forming machine, the punching press cutting forming method of ceramic bottle bottle head is described.
(1) the ceramic bottle head blank slurry machined preparing burden carries out spray drying granulation, makes the efficient punching block of accurate dimension simultaneously, adopts described efficient punching block to carry out the punch forming of bottle head blank, obtain bottle head dry body, as Fig. 4;
(2) several bottle of head dry body completed directly is fixed on the station 15 of Multi-station rotary workbench type cutting forming machine, each station fixes a bottle head dry body, station is rotatably fixed on workbench 11, worktable rotary motor 2 is regulated the speed through electrodeless speed regulator 3, by the first speed change gear 4, 5 realize velocity variations, the gear drive 9 on workbench axle 8 is reached again through turbine reduction box 7, gear drive 9 drives workbench 11 to revolve round the sun, operate electromagnetic clutch 6 by travel control switch 10 simultaneously, workbench is made to remain fast, slow two speed not stalls are moved.Cutting due to each bite 17 starts from this bite 17 and the tangent beginning of bottle head dry body on station 15, the bottle head dry body ended on this bite 17 and station 15 leaves tangency location to be terminated, and the cutting operation simultaneously by selecting the size of included angle X can control different bites synchronously carries out.The working angles of each bite 17 can be divided into transfer bottle head dry body to enter cutting forming position, in bottle head dry body cutting forming process, three steps in the bottle shaping rear disengaging cutting forming position of head dry body, by controlling, workbench is more than or equal to its velocity of rotation in bottle head dry body cutting forming process in the velocity of rotation that transfer bottle head dry body enters cutting forming position and the shaping rear disengaging cutting forming position of bottle head dry body, achieve workbench not stop and the motion of speed change, realize cutting fast and the accurate object of working angles, through cutting accurately machined bottle head base, as Fig. 5.
Workbench is while carrying out revolving round the sun, and station 15 carries out rotation, and station rotary motor 12 drives station 15 to carry out rotation through the second speed change gear 13,14.By controlling, enter cutting forming position and station carries out rotation in bottle head dry body cutting forming process at transfer bottle head dry body, behind the shaping rear disengaging cutting forming position of bottle head dry body, station stops rotation, achieves the object of bottle head dry body easy accessibility.
By said process, bottle head dry body is carried in moving process and is directly completed cutting fine finishining on described Multi-station rotary workbench type cutting forming machine.Manually final procedure of processing is carried out, round Realization mechanization without the need to passing through again.

Claims (12)

1. a Multi-station rotary workbench type cutting forming machine, comprise frame, by the workbench that frame supports, connecting working table also can make workbench carry out the workbench revolution device of rotating, station is on the table installed, connect station and station can be made to carry out the station rotating device rotated, rack-mounted bite knife rest and the bite be arranged on bite knife rest, described bite and station tangent, it is characterized in that, described revolution device comprises the first speed change gear, first speed change gear comprises travel switch, wherein the first speed change gear can export different rotating speeds according to controlling described first speed change gear from the position residing for switching stations by travel switch, the cutting edge of described bite is obliquely installed relative to the rotation of workbench, and the angle formed is λ, wherein 30 ° of < λ < 60 °.
2. Multi-station rotary workbench type cutting forming machine as claimed in claim 1, is characterized in that described travel control switch is stroke contact-making switch, and trigger by being arranged on cam disc lower surface overhead cam, wherein cam disc and workbench are coaxially fixedly installed.
3. the Multi-station rotary workbench type cutting forming machine as described in claim 1 or 2 any one, it is characterized in that described travel control switch is photoinduction electromagnetic switch, triggered by the photaesthesia coating be arranged on rotating disk, its turntable and workbench are coaxially fixedly installed.
4. Multi-station rotary workbench type cutting forming machine as claimed in claim 1, it is characterized in that described bite is multiple, described multiple station is distributed on workbench circumferentially, the central angle that adjacent two stations are formed is 3, the central angle that adjacent two bites are formed is γ, wherein γ=n β, wherein n is 1,2 or 3, and bite is set like this, the cutting of each bite originate in simultaneously this bite and corresponding bottle head dry body tangent time, and to terminate when this bite and this bottle of head dry body leave tangency location simultaneously.
5. Multi-station rotary workbench type cutting forming machine as claimed in claim 4, it is characterized in that described bite is 3, described station quantity is 12, γ=β=30 °, and the central angle that adjacent two bites are formed is 30 °.
6. Multi-station rotary workbench type cutting forming machine as claimed in claim 5, described first speed change gear is the one in the first belt speeder, the first sprocket speed changing device, the first speed change gear.
7. the Multi-station rotary workbench type cutting forming machine according to any one of claim 4-5, it is characterized in that described first speed change gear is the first belt speeder, the center of circle angle be wherein formed centrally in several station belt wheel center of contacting tangent with belt transmission and workbench is set to α, wherein α > β=γ.
8. the Multi-station rotary workbench type cutting forming machine according to any one of claim 4-5, is characterized in that, the cutting edge length of wherein said multiple bite is consistent, and the λ angle of each bite is identical.
9. Multi-station rotary workbench type cutting forming machine as claimed in claim 3, it is characterized in that, the cutting edge length of wherein said multiple bite is inconsistent, and the λ angle of each bite is not identical.
10. Multi-station rotary workbench type cutting forming machine as claimed in claim 9, is characterized in that, λ=45 °.
11. Multi-station rotary workbench type cutting forming machines as claimed in claim 6, it is characterized in that described revolution device also comprises motor, electrodeless speed regulator, turbine reduction box and gear drive, wherein the first belt speeder is a two-stage belt speeder, also comprise belt wheel A, belt wheel B, belt wheel C, belt wheel D, wherein belt wheel A and belt wheel B is coaxially installed on the output shaft of electrodeless speed regulator, belt wheel C and belt wheel D is coaxially installed on the power shaft of turbine reduction box, wherein belt wheel A and belt wheel C forms primary speed-down belt transmission, belt wheel B and belt wheel D forms another grade of raising speed belt transmission, between described two-stage speed change gear, electromagnetic clutch is installed, connection and the disengagement that electromagnetic clutch controls the power shaft of belt wheel C and belt wheel D and turbine reduction box is then controlled according to travel control switch, thus realize power and input turbine reduction box by the deceleration of belt wheel A and belt wheel C or input turbine reduction box by the raising speed of belt wheel B and belt wheel D, turbine reduction box connects gear drive.
12. Multi-station rotary workbench type cutting forming machines as claimed in claim 1, it is characterized in that described workbench revolution device comprises motor, electrodeless speed regulator, the first speed change gear connected successively, in described first speed change gear, electromagnetic clutch is installed, first speed change gear connects turbine reduction box, and turbine reduction box connects gear drive.
CN201110392071.7A 2011-12-01 2011-12-01 Multi-station rotary workbench type cutting forming machine Active CN102416673B (en)

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* Cited by examiner, † Cited by third party
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CN102837373A (en) * 2012-07-30 2012-12-26 四川荥经开全实业有限公司 Supporting device for cutting special-shaped stones and cutting method
CN103112090A (en) * 2013-02-26 2013-05-22 宁波爱去欧净水设备科技有限公司 Flat head cutting device for end faces of barrel products
CN110315416A (en) * 2019-07-01 2019-10-11 深圳市创世纪机械有限公司 A kind of more main shaft glass processing centers

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JPH03280494A (en) * 1990-03-29 1991-12-11 Fujitsu Ltd Manufacturing method, mold, and press device of multilayered ceramic circuit board
CN2287551Y (en) * 1997-05-11 1998-08-12 朴宜明 Meat slicer
CN2526158Y (en) * 2001-01-21 2002-12-18 汕头市粤东机械厂 Fully-automatic batch-rotation multi-station high-speed vessel blowing machine
CN1636690A (en) * 2003-05-01 2005-07-13 张民 Precise making process of ceramic bottle mouth
CN102009201A (en) * 2010-11-05 2011-04-13 林颖 Multi-station speed-governing numerically-controlled drilling machine
CN202623023U (en) * 2011-12-01 2012-12-26 宜兴市金鱼陶瓷有限公司 Multi-station rotary working table type cutting forming machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03280494A (en) * 1990-03-29 1991-12-11 Fujitsu Ltd Manufacturing method, mold, and press device of multilayered ceramic circuit board
CN2287551Y (en) * 1997-05-11 1998-08-12 朴宜明 Meat slicer
CN2526158Y (en) * 2001-01-21 2002-12-18 汕头市粤东机械厂 Fully-automatic batch-rotation multi-station high-speed vessel blowing machine
CN1636690A (en) * 2003-05-01 2005-07-13 张民 Precise making process of ceramic bottle mouth
CN102009201A (en) * 2010-11-05 2011-04-13 林颖 Multi-station speed-governing numerically-controlled drilling machine
CN202623023U (en) * 2011-12-01 2012-12-26 宜兴市金鱼陶瓷有限公司 Multi-station rotary working table type cutting forming machine

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