CN201799920U - Automatic magnetic shoe grinding production line - Google Patents
Automatic magnetic shoe grinding production line Download PDFInfo
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- CN201799920U CN201799920U CN2010205427462U CN201020542746U CN201799920U CN 201799920 U CN201799920 U CN 201799920U CN 2010205427462 U CN2010205427462 U CN 2010205427462U CN 201020542746 U CN201020542746 U CN 201020542746U CN 201799920 U CN201799920 U CN 201799920U
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- magnetic shoe
- production line
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- conveyer belt
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Abstract
The utility model discloses an automatic magnetic shoe grinding production line, which comprises an automatic loader, a single-station grinding machine, a dual-end-face grinding machine, a four-station automatic chamfer grinding machine and a four-station through type magnet arc grinding machine. The automatic magnetic shoe grinding production line is characterized by further comprising a first magnetic shoe turning mechanism used for turning magnetic shoes by 90 degrees and a second magnetic shoe turning mechanism used for turning the magnetic shoes by 90 degrees, the automatic loader, the single-station grinding machine, the first magnetic shoe turning mechanism, the double-end-face grinding machine, the second magnetic shoe turning mechanism, the four-station automatic chamfer grinding machine, the four-station through type magnet arc grinding machine and a cleaning machine are connected and arranged in sequence in the production line, and all the devices are connected in a flexible seamless manner. By the aid of the production line, the number of workers on the magnetic shoe production line can be reduced, production efficiency can be increased, and both the labor intensity of the workers and the production cost for the magnetic shoes can be reduced.
Description
Technical field
The utility model relates to the automatic mill machining production line of magnetic shoe, the machining production line of circular arc chamfering and internal and external cambered surface grinding inside and outside wide two planes of especially a kind of string to magnetic shoe, baseplane, axial length both ends of the surface, the axle head.
Background technology
Tile-shaped magnet is extensive use of at present both at home and abroad, and China is magnetic shoe big export country in the world.Magnetic shoe promptly enters the mill manufacturing procedure after finishing compression moulding, sintering circuit, the grinding process of magnetic shoe comprises: wide two planes of string and baseplane grinding, the grinding of axial length both ends of the surface, the inside and outside circular arc chamfering of axle head, operations such as inside and outside cambered surface is thick, correct grinding.Wherein, angle between axial length both ends of the surface and other grinding face is 90 degree, in order to finish whole grinding process of magnetic shoe, whole piece mill machining production line need dispose equipment such as automatic loading machine, single station grinding machine, double-ended grinding machine, automatic chamfering grinding machine, four station grinding machines.In order to improve the automaticity of magnetic shoe mill processing, these equipment are also in continuous improvement, for example in Chinese utility model patent 200720079976.8, disclose a kind of four station magnetic shoe automatic chamfering grinding machines, disclose a kind of four station through type tile-shaped magnet grinding machines at Chinese utility model patent 200620034720.0.
Based on the precision and the coherence request of magnetic shoe, grind in the processing technology arrangement in line with the accurately machined again principle of first roughing.The mill processing technology generally includes following steps: 1, with the wide and baseplane of string of single station grinding machine magnetic shoe; 2, with double-ended grinding machine grinding axial length both ends of the surface; 3, with the inside and outside circular arc chamfering of four station automatic chamfering grinding machine axial length both ends of the surface; 4,, correct grinding magnetic shoe inside and outside arc thick with four station through type tile-shaped magnet grinding machines.Add man-hour utilizing above-mentioned machinery to carry out magnetic shoe mill, need the workman that magnetic shoe is placed in the feeding port of different station machine, after processing, manually take off magnetic shoe and change next operation over to; Or the position and the direction of arranging different grinding machines according to the mill machined surface of magnetic shoe, make magnetic shoe to reduce as far as possible and move number of times, reduce workman's workload, but such whole production line layout is comparatively chaotic, take up an area of greatly, the workman is easy to generate safety problem when operating therein.
The utility model content
The purpose of this utility model provide a kind of occupation of land less, the working (machining) efficiency height, and the magnetic shoe that can adapt to various contour structure size grinds machining production line automatically.
The technical solution of the utility model is as follows:
A kind of magnetic shoe grinds machining production line automatically, comprise automatic loading machine, single station grinding machine, double-ended grinding machine, four station automatic chamfering grinding machines, four station through type tile-shaped magnet grinding machines, it is characterized in that: also comprise in this production line with the first magnetic shoe steering mechanism of magnetic shoe half-twist with the second magnetic shoe steering mechanism of magnetic shoe half-twist, automatic loading machine in production line, single station grinding machine, the first magnetic shoe steering mechanism, double-ended grinding machine, the second magnetic shoe steering mechanism, four station automatic chamfering grinding machines, four station through type tile-shaped magnet grinding machines, cleaning machine is arranged in order and connects, and the connection of each equipment room takes flexible seamless to connect.
Preferably, when described production line is 2, become the minute surface symmetric arrangement, when described production line is 1, can select a left side or right row in the minute surface symmetric arrangement as required for use, or become " ㄇ " shape to arrange the production line relevant device.
Preferably, described magnetic shoe steering mechanism comprises the grabbing device of a liftable and half-twist.
Preferably, guider when described magnetic shoe steering mechanism comprises a rotating mechanism and magnetic shoe along rotating mechanism center half-twist, the two ends of guider are connected on single station grinding machine and the double-ended grinding machine, be fixed with the pusher dog bar on this rotating mechanism, be fixed on the top that pusher dog on the pusher dog bar is positioned at magnetic shoe.
Preferably, described rotating mechanism is the batch (-type) rotating mechanism.
Preferably, described rotating mechanism is a rotating mechanism at the uniform velocity.
Preferably, transposition block (or pin) produces a moment of couple to the active force of magnetic shoe.It is characterized in that: transposition block (or pin) realizes that to the moment of couple of magnetic shoe magnetic shoe turns to.
Preferably, in described conveyer belt both sides deflector apron is installed also.
Preferably, described production line also comprises the speed identification and the synchronous control system of magnetic shoe.
The beneficial effects of the utility model are as follows: above-mentioned magnetic shoe production line, at first by the wide and baseplane of string of single station grinding machine magnetic shoe; By magnetic shoe steering mechanism magnetic shoe is revolved then and turn 90 degrees, be delivered to double-ended grinding machine grinding axial length both ends of the surface, finish the axial length grinding after, with magnetic shoe steering mechanism magnetic shoe is revolved again and turn 90 degrees; Use the inside and outside circular arc chamfering of four station automatic chamfering grinding machine axial length both ends of the surface then; Thick with four station through type tile-shaped magnet grinding machines at last, the inside and outside arc of correct grinding magnetic shoe.Machining production line moved automatically continuously after this production line can guarantee magnetic shoe, article one, machining production line only needs a workman to go up the magnetic shoe blank behind the magnetic shoe, a workman packs the magnetic shoe finished product, if two machining production line becomes minute surface to install behind the magnetic shoe, a workman can finish the work of magnetic shoe blank on the machining production line behind two magnetic shoes, make a magnetic shoe after machining production line necessary operations workman reduce to 1.5 people by 2 people.The various device of machining production line is that flexible seamless connects behind the above-mentioned magnetic shoe, can freely form machining production line behind the different magnetic shoes by the different technological requirement of different manufacturers.Further identification of employing speed and synchronous control system can be realized the synchronous operation of machining production line various device behind the magnetic shoe, can be in the mill processing overall process that need not to finish under the condition of manual intervention from the magnetic shoe blank to finished product.
Description of drawings
The utility model will illustrate by example and with reference to the mode of accompanying drawing, wherein:
Fig. 1 is the schematic diagram that the utility model magnetic shoe grinds machining production line embodiment 1 automatically.
Fig. 2 is the schematic diagram that the utility model magnetic shoe grinds machining production line embodiment 2 automatically
Fig. 3 is the schematic diagram of the embodiment of magnetic shoe steering mechanism 1 in the production line.
Fig. 4 is the vertical view of magnetic shoe shown in Figure 3 steering mechanism.
Fig. 5 is the schematic diagram of the embodiment of magnetic shoe steering mechanism 2 in the production line.
Fig. 6 is the schematic diagram of the embodiment of magnetic shoe steering mechanism 3 in the production line.
Fig. 7 is the schematic diagram of the embodiment of magnetic shoe steering mechanism 4 in the production line.
The specific embodiment
Shown in Fig. 1, specific embodiment of the utility model, a kind of magnetic shoe grinds machining production line automatically, comprise automatic loading machine 1, single station grinding machine 2, double-ended grinding machine 4, four station automatic chamfering grinding machines 6, four station through type tile-shaped magnet grinding machines 7, also comprise in this production line with the first magnetic shoe steering mechanism 3 of magnetic shoe half-twist with the second magnetic shoe steering mechanism 5 of magnetic shoe half-twist, automatic loading machine 1 in production line, single station grinding machine 2, the first magnetic shoe steering mechanism 3, double-ended grinding machine 4, the second magnetic shoe steering mechanism 5, four station automatic chamfering grinding machines 6, four station through type tile-shaped magnet grinding machines 7 are arranged in order and connect, and the connection of each equipment room takes flexible seamless to connect.In order behind the intact magnetic shoe of grinding, cleaning, can to connect 8, two production lines of a cleaning machine again in four station through type tile-shaped magnet grinding machines, 7 back and become the minute surface symmetric arrangement.
In the above-described embodiments, automatic loading machine 1, single station grinding machine 2, double-ended grinding machine 4, four station automatic chamfering grinding machines 6, four station through type tile-shaped magnet grinding machines 7 can adopt in the prior art equipment commonly used, and magnetic shoe steering mechanism and described equipment are linked together by above-mentioned erection sequence gets final product again.
Shown in Fig. 2, specific embodiment of the utility model, a kind of magnetic shoe grinds machining production line automatically, the production line relevant device becomes " ㄇ " shape to arrange, double-ended grinding machine 4 is positioned in the middle of " ㄇ " shape, automatic loading machine 1, single station grinding machine 2 is positioned at a side of " ㄇ " shape, four station automatic chamfering grinding machines 6, four station through type tile-shaped magnet grinding machines 7 are positioned at the opposite side of " ㄇ " shape, be that automatic loading machine 1 and single station grinding machine 2 are first row, four station automatic chamfering grinding machines 6 and four station through type grinding machines 7 are secondary series, first row are parallel with secondary series, double-ended grinding machine 4 is connected between single station grinding machine 2 and the four station automatic chamfering grinding machines 6, and become 90 ° of angles to arrange with the two, the import setting of the conveyer belt of double-ended grinding machine 4 is positioned at a side of the conveyer belt of single station grinding machine 2 ports of export, and in the opposite side position relative with the import of the conveyer belt of double-ended grinding machine 4 of the conveyer belt of single station grinding machine 2 ports of export the first linear advancement mechanism 3 is installed; The import setting of four station automatic chamfering grinding machines 5 is positioned at a side of the conveyer belt of double-ended grinding machine 4 ports of export, and the second linear advancement mechanism 5 is installed in the opposite side position relative of the conveyer belt of double-ended grinding machine 4 ports of export with the import of the conveyer belt of four station automatic chamfering grinding machines 6.First linear advancement mechanism 3 behind wherein single station grinding machine and the second linear advancement mechanism 5 behind the double-ended grinding machine can be common mechanisms such as pneumatic or cam follower.The utility model utilizes the angular relationship in the device layout to realize that magnetic shoe turns to, and magnetic shoe is carried along the conveyer belt of each equipment, has realized the both ends of the surface of mill processing magnetic shoe and the function of other each machined surfaces automatically.
A kind of embodiment 1 that is used for the magnetic shoe steering mechanism of above-mentioned production line, as shown in Figure 3 and Figure 4, this magnetic shoe steering mechanism comprises a magnetic shoe clamping device 34, this clamping device 34 is installed on the cylinder 33 by the liftable of pneumatic control system control and rotation, and cylinder 33 is installed on the support 35 that is positioned at belt edge.When magnetic shoe 10 process magnetic shoe steering mechanism, the piston rod of cylinder 33 can be along rectilinear motion about its axis, can rotate to an angle around its axis again, when magnetic shoe 10 is below its throughput direction of conveyer belt 9 upper edges enters cylinder, magnetic shoe clamping device on its piston rod grasps magnetic shoe 10, cylinder 33 is by the control of PLC, the drive magnetic shoe rotates, after magnetic shoe turns in place, clamping device unclamps magnetic shoe, and piston rod rises along cylinder-bore axis together with the magnetic shoe clamping device, and the magnetic shoe after being diverted continues to move on conveyer belt 9, thereby realize turning to of magnetic shoe, following a slice magnetic shoe be transferred be with 9 be delivered to cylinder 33 before, spinning reduction went round and began again to initial position when PLC control cylinder piston rod was descending, magnetic shoe is turned to continuously, and is delivered to follow-up operation.
A kind of embodiment 2 that is used for the magnetic shoe steering mechanism of above-mentioned production line, as shown in Figure 5, this magnetic shoe steering mechanism finishes with intermittent motion mechanism, can provide the mechanism of intermittent movement to have and be not limited to by the Geneva mechanism of stepper motor or driven by servomotor, worm shaped cam indexing mechanism, ratchet mechanism, incomplete gear mechanism etc., affiliated intermittent motion mechanism non-continuous movement mode is controlled magnetic shoe and is turned to.Only illustrated in this example with the radially single round pin Geneva mechanism of circumscribed.In accompanying drawing 5, magnetic shoe enters steering mechanism along its throughput direction by " A " position, motor 11 drives driving wheel 16 unidirectional rotations at the uniform velocity continuously, sheave 17 is done unidirectional cyclical intermission motion under the driving of driving wheel 16, the magnetic shoe that pusher dog assembly 15 on the sheave 17 drives on guide rail 13, magnetic shoe realizes that through becoming " B " position behind the guide rail 13 magnetic shoe turns to.
A kind of embodiment 3 that is used for the magnetic shoe steering mechanism of above-mentioned production line, this magnetic shoe steering mechanism turns to by finishing magnetic shoe with uniform circular motion mechanism.As shown in Figure 6, the motor (not shown) directly drives runner 21 and makes uniform circular motion, because pusher dog assembly 18 is connected with runner 21, therefore pusher dog is also made uniform circular motion, arrival " B " position is stirred and turned to the magnetic shoe that will enter steering mechanism from " A " position along guide rail 20, and the realization magnetic shoe turns to.Be rotated motion for prevent that magnetic shoe from still being driven by pusher dog after turning to, can a skewback be set at place, outlet " B " position, its inclined-plane is connecting the conveyer belt of guide rail 20 and subsequent processing, magnetic shoe is promptly sliding to conveyer belt on the inclined-plane of skewback 19 after arriving " B " position under conducting oneself with dignity rapidly, realize that magnetic shoe turns to thereby make magnetic shoe leave pusher dog.
A kind of embodiment 4 that is used for the magnetic shoe steering mechanism of above-mentioned production line, as shown in Figure 7, this magnetic shoe steering mechanism comprises one section conveyer belt and is positioned at a transposition block (or pin) of belt edge.The end of this transposition pin extends to the conveyer belt top and it is between the center line and belt edge of the projection on the conveyer belt at conveyer belt.Magnetic shoe steering mechanism utilizes the transposition pin that the moment of couple realization magnetic shoe of magnetic shoe is turned in this example.Magnetic shoe steering mechanism utilizes transposition block (or pin) that the moment of couple realization magnetic shoe of magnetic shoe is turned in this example.Magnetic shoe is by carrying motor 22 to drive, transfer to " A " position at conveyer belt 23 upper edge throughput directions and enter steering mechanism, under the effect of the moment of couple of 24 pairs of magnetic shoes of transposition block (or pin), magnetic shoe rotates, magnetic shoe after turning to becomes " B " position, and transfers to follow-up operation with conveyer belt 23.In order further to assist the location of magnetic shoe on conveyer belt, can set up deflector apron in the conveyer belt both sides, after magnetic shoe is turned to by transposition block (or pin) 24 effects, again under the assistance of deflector apron on conveyer belt correction position.
Disclosed all features in this specification, or the step in disclosed all methods or the process except mutually exclusive feature and/or step, all can make up by any way.
Disclosed arbitrary feature in this specification (comprising any accessory claim, summary and accompanying drawing) is unless special narration all can be replaced by other equivalences or the alternative features with similar purpose.That is, unless special narration, each feature is an example in a series of equivalences or the similar characteristics.
The utility model is not limited to the aforesaid specific embodiment.The utility model expands to any new feature or any new combination that discloses in this manual, and the arbitrary new method that discloses or step or any new combination of process.
Claims (10)
1. a magnetic shoe grinds machining production line automatically, comprise automatic loading machine, single station grinding machine, double-ended grinding machine, four station automatic chamfering grinding machines, four station through type tile-shaped magnet grinding machines, it is characterized in that: also comprise in this production line with the first magnetic shoe steering mechanism of magnetic shoe half-twist with the second magnetic shoe steering mechanism of magnetic shoe half-twist, automatic loading machine in production line, single station grinding machine, the first magnetic shoe steering mechanism, double-ended grinding machine, the second magnetic shoe steering mechanism, four station automatic chamfering grinding machines, four station through type tile-shaped magnet grinding machines, cleaning machine is arranged in order and connects, and the connection of each equipment room takes flexible seamless to connect.
2. magnetic shoe according to claim 1 grinds machining production line automatically, it is characterized in that, described magnetic shoe steering mechanism comprises the grabbing device of a liftable and rotation.
3. magnetic shoe according to claim 1 grinds machining production line automatically, it is characterized in that, guider when described magnetic shoe steering mechanism comprises a rotating mechanism and magnetic shoe along rotating mechanism center half-twist, the two ends of guider are connected on single station grinding machine and the double-ended grinding machine, be fixed with the pusher dog bar on this rotating mechanism, be fixed on the top that pusher dog on the pusher dog bar is positioned at magnetic shoe.
4. magnetic shoe according to claim 4 grinds machining production line automatically, it is characterized in that, described rotating mechanism is the batch (-type) rotating mechanism.
5. magnetic shoe according to claim 4 grinds machining production line automatically, it is characterized in that, described rotating mechanism is a rotating mechanism at the uniform velocity.
6. magnetic shoe according to claim 1 grinds machining production line automatically, it is characterized in that, described magnetic shoe steering mechanism comprises one section conveyer belt and is positioned at a transposition pin of belt edge that the end of this transposition pin extends to the conveyer belt top and it is between the center line and belt edge of the projection on the conveyer belt at conveyer belt.
7. magnetic shoe according to claim 6 grinds machining production line automatically, it is characterized in that, in described conveyer belt both sides deflector apron is installed also.
8. grind machining production line automatically according to the described magnetic shoe of one of claim 1 to 7, it is characterized in that, described production line also comprises the speed identification and the synchronous control system of magnetic shoe.
9. magnetic shoe according to claim 8 grinds machining production line automatically, it is characterized in that, the production line relevant device becomes " ㄇ " shape to arrange, double-ended grinding machine is positioned in the middle of " ㄇ " shape, automatic loading machine and single station grinding machine are positioned at a side of " ㄇ " shape, and four station automatic chamfering grinding machines, four station through type grinding machines and cleaning machine are positioned at the opposite side of " ㄇ " shape; The import of the conveyer belt of double-ended grinding machine is positioned at a side of the conveyer belt of single station grinding machine port of export, and in the opposite side position relative with the import of the conveyer belt of double-ended grinding machine of the conveyer belt of single station grinding machine port of export the first linear advancement mechanism is installed; The import of four station automatic chamfering grinding machines is positioned at a side of the conveyer belt of the double-ended grinding machine port of export, and the opposite side position relative with the import of the conveyer belt of four station automatic chamfering grinding machines at the conveyer belt of the double-ended grinding machine port of export is equipped with the second linear advancement mechanism, wherein, first steering mechanism behind single station grinding machine and second steering mechanism behind the double-ended grinding machine are the pneumatic or cam follower of linear advancement mechanism.
10. magnetic shoe according to claim 8 grinds machining production line automatically, it is characterized in that, described production line is 2, becomes the minute surface symmetric arrangement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205427462U CN201799920U (en) | 2010-09-27 | 2010-09-27 | Automatic magnetic shoe grinding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205427462U CN201799920U (en) | 2010-09-27 | 2010-09-27 | Automatic magnetic shoe grinding production line |
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| Publication Number | Publication Date |
|---|---|
| CN201799920U true CN201799920U (en) | 2011-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205427462U Expired - Lifetime CN201799920U (en) | 2010-09-27 | 2010-09-27 | Automatic magnetic shoe grinding production line |
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| CN (1) | CN201799920U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966670A (en) * | 2010-09-27 | 2011-02-09 | 成都四星液压制造有限公司 | Automatic grinding processing production line of magnetic tile |
| CN104925675A (en) * | 2015-05-07 | 2015-09-23 | 昆明理工大学 | Anti-shake rotating sucker device |
| CN108240992A (en) * | 2016-12-27 | 2018-07-03 | 研祥智能科技股份有限公司 | Magnetic shoe testing agency |
-
2010
- 2010-09-27 CN CN2010205427462U patent/CN201799920U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966670A (en) * | 2010-09-27 | 2011-02-09 | 成都四星液压制造有限公司 | Automatic grinding processing production line of magnetic tile |
| CN101966670B (en) * | 2010-09-27 | 2013-04-10 | 成都四星液压制造有限公司 | Automatic grinding processing production line of magnetic tile |
| CN104925675A (en) * | 2015-05-07 | 2015-09-23 | 昆明理工大学 | Anti-shake rotating sucker device |
| CN108240992A (en) * | 2016-12-27 | 2018-07-03 | 研祥智能科技股份有限公司 | Magnetic shoe testing agency |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: SICHUAN MAGUNION TECHNOLOGY CO., LTD. Assignor: Chengdu Sixing Hydraulic Equipment Manufacture Co., Ltd. Contract record no.: 2014510000027 Denomination of utility model: Automatic grinding processing production line of magnetic tile Granted publication date: 20110420 License type: Exclusive License Record date: 20140422 |
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| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180711 Address after: 611830 Sichuan Chengdu Dujiangyan Sichuan Dujiangyan Economic Development Zone Patentee after: SICHUAN MAGUNION TECHNOLOGY CO., LTD. Address before: 611732 two road junction community, ande Town, Pixian, Chengdu, Sichuan Patentee before: Chengdu Sixing Hydraulic Equipment Manufacture Co., Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200624 Address after: 610000 no.1931, north section of Shudu Avenue, North District of Chengdu modern industrial port, Pixian County, Chengdu City, Sichuan Province Patentee after: CHENGDU SIXING HYDRAULIC MANUFACTURING Co.,Ltd. Address before: 611830 Sichuan Economic Development Zone, Dujiangyan, Sichuan, Chengdu, Dujiangyan Patentee before: SICHUAN MAGUNION TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110420 |
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| CX01 | Expiry of patent term |