CN101966670B - Automatic grinding processing production line of magnetic tile - Google Patents

Automatic grinding processing production line of magnetic tile Download PDF

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Publication number
CN101966670B
CN101966670B CN 201010292242 CN201010292242A CN101966670B CN 101966670 B CN101966670 B CN 101966670B CN 201010292242 CN201010292242 CN 201010292242 CN 201010292242 A CN201010292242 A CN 201010292242A CN 101966670 B CN101966670 B CN 101966670B
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production line
grinding machine
magnetic shoe
magnetic
automatic
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CN101966670A (en
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向思猛
赵永贵
向方勇
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SICHUAN MAGUNION TECHNOLOGY CO., LTD.
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CHENGDU SIXING HYDRAULIC EQUIPMENT MANUFACTURE Co Ltd
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Abstract

The invention discloses an automatic grinding processing production line of a magnetic tile, which comprises an automatic charger, a single station grinding machine, a parallel surface grinding machine, a four-station automatic chamfering grinding machine and a four-station through type tile form magnet grinding machine. The automatic grinding processing production line of the magnetic tile is characterized by comprising a first magnetic tile steering mechanism and a second magnetic tile steering mechanism which rotate magnetic tiles of 90 degrees; in the production line, the automatic charger, the single station grinding machine, the first magnetic tile steering mechanism, the parallel surface grinding machine, the second magnetic tile steering mechanism, the four-station automatic chamfering grinding machine, the four-station through type tile form magnet grinding machine and a washer are sequentially arranged and connected, and flexible seamless connection is adopted among apparatuses. By the production line, the number of labors on a magnetic tile production line can be decreased, the production efficiency is improved, and the labor intensity of workers and the production cost of the magnetic tile are reduced.

Description

Automatic grinding processing production line of magnetic tile
Technical field
The present invention relates to the automatic grinding production line of magnetic shoe, the machining production line of circular arc chamfering and internal and external cambered surface grinding inside and outside wide two planes of especially a kind of string to magnetic shoe, baseplane, axial length both ends of the surface, the axle head.
Background technology
Tile-shaped magnet is widely used at present both at home and abroad, and China is magnetic shoe big export country in the world.Magnetic shoe namely enters the mill manufacturing procedure after finishing compressing, sintering circuit, the grinding process of magnetic shoe comprises: wide two planes of string and baseplane grinding, the grinding of axial length both ends of the surface, the inside and outside circular arc chamfering of axle head, the operations such as inside and outside cambered surface is thick, correct grinding.Wherein, angle between axial length both ends of the surface and other grinding face is 90 degree, in order to finish whole grinding process of magnetic shoe, whole piece mill machining production line need dispose the equipment such as automatic loading machine, single station grinding machine, double-ended grinding machine, automatic chamfer angle grinder, four station grinding machines.In order to improve the automaticity of magnetic shoe mill processing, these equipment are also in continuous improvement, for example in Chinese utility model patent 200720079976.8, disclose a kind of four station magnetic shoe automatic chamfer angle grinders, disclose a kind of four working position through type tile shaped magnetic body grinders in Chinese utility model patent 200620034720.0.
Based on precision and the coherence request of magnetic shoe, in the grinding process arrangement in line with first roughing accurately machined principle again.Grinding process generally includes following steps: 1, with the wide and baseplane of string of single station grinding machine magnetic shoe; 2, with double-ended grinding machine grinding axial length both ends of the surface; 3, with the inside and outside circular arc chamfering of four station automatic chamfer angle grinder grinding axial length both ends of the surface; 4,, correct grinding magnetic shoe inside and outside arc thick with four working position through type tile shaped magnetic body grinders.Add man-hour utilizing above-mentioned machinery to carry out magnetic shoe mill, need the workman that magnetic shoe is placed in the feeding port of different station machine, after processing, manually take off magnetic shoe and change next operation over to; Or position and the direction of arranging different grinding machines according to the mill machined surface of magnetic shoe, move number of times so that magnetic shoe can reduce as far as possible, reduce workman's workload, but such whole production line layout is comparatively chaotic, take up an area greatly, produce easily safety problem when the workman operates therein.
Summary of the invention
The purpose of this invention is to provide a kind of occupation of land less, working (machining) efficiency is high, and can adapt to the automatic grinding processing production line of magnetic tile of various contour structure size.
Technical scheme of the present invention is as follows:
A kind of automatic grinding processing production line of magnetic tile, comprise automatic loading machine, single station grinding machine, double-ended grinding machine, four station automatic chamfer angle grinders, four working position through type tile shaped magnetic body grinders, it is characterized in that: also comprise in this production line with the first magnetic shoe steering mechanism of magnetic shoe half-twist with the second magnetic shoe steering mechanism of magnetic shoe half-twist, automatic loading machine in production line, single station grinding machine, the first magnetic shoe steering mechanism, double-ended grinding machine, the second magnetic shoe steering mechanism, four station automatic chamfer angle grinders, four working position through type tile shaped magnetic body grinders, cleaning machine is arranged in order and connects, and the connection of each equipment room takes flexible seamless to connect.
Preferably, when described production line is 2, become Mirror Symmetry to arrange, when described production line is 1, can select as required Mirror Symmetry to arrange left or right row, or become " ㄇ " shape to arrange the production line relevant device.
Preferably, described magnetic shoe steering mechanism comprises the grabbing device of a liftable and half-twist.
Preferably, guider when described magnetic shoe steering mechanism comprises a rotating mechanism and magnetic shoe along 90 ° of rotating mechanism central rotations, the two ends of guider are connected on single station grinding machine and the double-ended grinding machine, be fixed with the pusher dog bar on this rotating mechanism, be fixed on the top that pusher dog on the pusher dog bar is positioned at magnetic shoe.
Preferably, described rotating mechanism is the batch (-type) rotating mechanism.
Preferably, described rotating mechanism is rotating mechanism at the uniform velocity.
Preferably, transposition block (or pin) produces a moment of couple to the active force of magnetic shoe.It is characterized in that: transposition block (or pin) realizes that to the moment of couple of magnetic shoe magnetic shoe turns to.
Preferably, in described conveyer belt both sides deflector apron is installed also.
Preferably, described production line also comprises speed identification and the synchronous control system of magnetic shoe.
Beneficial effect of the present invention is as follows: above-mentioned magnetic shoe production line, at first by the wide and baseplane of string of single station grinding machine magnetic shoe; Then by magnetic shoe steering mechanism with the magnetic shoe 90-degree rotation, be delivered to double-ended grinding machine grinding axial length both ends of the surface, finish the axial length grinding after, use again magnetic shoe steering mechanism with the magnetic shoe 90-degree rotation; Then use the inside and outside circular arc chamfering of four station automatic chamfer angle grinder grinding axial length both ends of the surface; Last, the inside and outside arc of correct grinding magnetic shoe thick with four working position through type tile shaped magnetic body grinders.The machining production line Automatic continuous moved after this production line can guarantee magnetic shoe, article one, machining production line only needs the upper magnetic shoe blank of a workman behind the magnetic shoe, a workman packs the magnetic shoe finished product, if two machining production line becomes minute surface to install behind the magnetic shoe, a workman can finish the work of magnetic shoe blank on the machining production line behind two magnetic shoes, make a magnetic shoe after the needed operator of machining production line reduce to 1.5 people by 2 people.The various device of machining production line is that flexible seamless connects behind the above-mentioned magnetic shoe, can freely form machining production line behind the different magnetic shoes by the different technological requirement of different manufacturers.The further identification of employing speed and synchronous control system can be realized the synchronous operation of machining production line various device behind the magnetic shoe, can be in the mill processing overall process that need not to finish under the condition of manual intervention from the magnetic shoe blank to finished product.
Description of drawings
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 is the schematic diagram of automatic grinding processing production line of magnetic tile embodiment 1 of the present invention.
Fig. 2 is the schematic diagram of automatic grinding processing production line of magnetic tile embodiment 2 of the present invention
Fig. 3 is the schematic diagram of the embodiment of magnetic shoe steering mechanism 1 in the production line.
Fig. 4 is the top view of magnetic shoe shown in Figure 3 steering mechanism.
Fig. 5 is the schematic diagram of the embodiment of magnetic shoe steering mechanism 2 in the production line.
Fig. 6 is the schematic diagram of the embodiment of magnetic shoe steering mechanism 3 in the production line.
Fig. 7 is the schematic diagram of the embodiment of magnetic shoe steering mechanism 4 in the production line.
The specific embodiment
Shown in Fig. 1, specific embodiments of the invention, a kind of automatic grinding processing production line of magnetic tile, comprise automatic loading machine 1, single station grinding machine 2, double-ended grinding machine 4, four station automatic chamfer angle grinders 6, four working position through type tile shaped magnetic body grinders 7, also comprise in this production line with the first magnetic shoe steering mechanism 3 of magnetic shoe half-twist with the second magnetic shoe steering mechanism 5 of magnetic shoe half-twist, automatic loading machine 1 in production line, single station grinding machine 2, the first magnetic shoe steering mechanism 3, double-ended grinding machine 4, the second magnetic shoe steering mechanism 5, four station automatic chamfer angle grinders 6, four working position through type tile shaped magnetic body grinders 7 are arranged in order and connect, and the connection of each equipment room takes flexible seamless to connect.In order behind the complete magnetic shoe of grinding, to clean, can to connect again in four working position through type tile shaped magnetic body grinders, 7 back 8, two production lines of a cleaning machine and become Mirror Symmetry to arrange.
In the above-described embodiments, automatic loading machine 1, single station grinding machine 2, double-ended grinding machine 4, four station automatic chamfer angle grinders 6, four working position through type tile shaped magnetic body grinders 7 can adopt in the prior art equipment commonly used, and magnetic shoe steering mechanism and described equipment are linked together by above-mentioned erection sequence gets final product again.
Shown in Fig. 2, specific embodiments of the invention, a kind of automatic grinding processing production line of magnetic tile, the production line relevant device becomes " ㄇ " shape to arrange, double-ended grinding machine 4 is positioned in the middle of " ㄇ " shape, automatic loading machine 1, single station grinding machine 2 is positioned at a side of " ㄇ " shape, four station automatic chamfer angle grinders 6, four working position through type tile shaped magnetic body grinders 7 are positioned at ㄇ " opposite side of shape; be that automatic loading machine 1 and single station grinding machine 2 are first row; four station automatic chamfer angle grinders 6 and four working position through type grinding machines 7 be secondary series; first row is parallel with secondary series; double-ended grinding machine 4 is connected between single station grinding machine 2 and the four station automatic chamfer angle grinders 6; and become 90 ° of angles layouts with the two, the import setting of the conveyer belt of double-ended grinding machine 4 is positioned at a side of the conveyer belt of single station grinding machine 2 ports of export, and in the opposite side position relative with the import of the conveyer belt of double-ended grinding machine 4 of the conveyer belt of single station grinding machine 2 ports of export the first linear advancement mechanism 3 is installed; The import setting of four station automatic chamfer angle grinders 5 is positioned at a side of the conveyer belt of double-ended grinding machine 4 ports of export, and in the opposite side position relative with the import of the conveyer belt of four station automatic chamfer angle grinders 6 of the conveyer belt of double-ended grinding machine 4 ports of export the second linear advancement mechanism 5 is installed.Wherein the first linear advancement mechanism 3 behind single station grinding machine and the second linear advancement mechanism 5 behind the double-ended grinding machine can be the common mechanisms such as pneumatic or cam follower.The present invention utilizes the angular relationship in the device layout to realize that magnetic shoe turns to, and magnetic shoe has been realized the both ends of the surface of mill processing magnetic shoe and the function of other each machined surfaces automatically along the tape transport of each equipment.
A kind of embodiment 1 of the magnetic shoe steering mechanism for above-mentioned production line, as shown in Figure 3 and Figure 4, this magnetic shoe steering mechanism comprises a magnetic shoe clamping device 34, this clamping device 34 is installed on the cylinder 33 by the liftable of pneumatic control system control and rotation, and cylinder 33 is installed on the support 35 that is positioned at belt edge.When magnetic shoe 10 process magnetic shoe steering mechanism, the piston rod of cylinder 33 can be along rectilinear motion about its axis, can rotate to an angle around its axis again, when magnetic shoe 10 enters below the cylinder along its throughput direction on conveyer belt 9, magnetic shoe clamping device crawl magnetic shoe 10 on its piston rod, cylinder 33 is by the control of PLC, the drive magnetic shoe rotates, after magnetic shoe turns in place, clamping device unclamps magnetic shoe, and piston rod rises along cylinder-bore axis together with the magnetic shoe clamping device, and the magnetic shoe after being diverted continues mobile at conveyer belt 9, thereby realize turning to of magnetic shoe, lower a slice magnetic shoe be transferred be with 9 be delivered to cylinder 33 before, spinning reduction went round and began again to initial position when PLC control cylinder piston rod was descending, magnetic shoe is turned to continuously, and is delivered to follow-up operation.
A kind of embodiment 2 of the magnetic shoe steering mechanism for above-mentioned production line, as shown in Figure 5, this magnetic shoe steering mechanism finishes with intermittent motion mechanism, can provide the mechanism of intermittent movement to have and be not limited to by the Geneva mechanism of stepper motor or driven by servomotor, worm shaped cam indexing mechanism, ratchet mechanism, incomplete gear mechanism etc., affiliated intermittent motion mechanism non-continuous movement mode is controlled magnetic shoe and is turned to.Only be explained with the radially single round pin Geneva mechanism of circumscribed in this example.In accompanying drawing 5, magnetic shoe enters steering mechanism along its throughput direction by " A " position, motor 11 drives driving wheel 16 unidirectional at the uniform velocity continuously rotations, sheave 17 is made unidirectional periodic intermittent motion under the driving of driving wheel 16, the magnetic shoe that pusher dog assembly 15 on the sheave 17 drives on guide rail 13, magnetic shoe realizes that through becoming " B " position behind the guide rail 13 magnetic shoe turns to.
A kind of embodiment 3 of the magnetic shoe steering mechanism for above-mentioned production line, this magnetic shoe steering mechanism turns to by finishing magnetic shoe with uniform circular motion mechanism.As shown in Figure 6, the motor (not shown) directly drives runner 21 and makes uniform circular motion, because pusher dog assembly 18 is connected with runner 21, therefore pusher dog is also made uniform circular motion, arrival " B " position is stirred and turned to the magnetic shoe that will enter from " A " position steering mechanism along guide rail 20, and the realization magnetic shoe turns to.Be rotated motion for prevent that magnetic shoe from still being driven by pusher dog after turning to, can a skewback be set at place, outlet " B " position, its inclined-plane is connecting the conveyer belt of guide rail 20 and subsequent processing, magnetic shoe namely slides to conveyer belt on the inclined-plane of skewback 19 after arriving " B " position under conducting oneself with dignity rapidly, realize that magnetic shoe turns to thereby make magnetic shoe leave pusher dog.
A kind of embodiment 4 of the magnetic shoe steering mechanism for above-mentioned production line, as shown in Figure 7, this magnetic shoe steering mechanism comprises one section conveyer belt and is positioned at a transposition block (or pin) of belt edge.The end of this transposition pin extends to the conveyer belt top and it is between the center line and belt edge of the projection on the conveyer belt at conveyer belt.Magnetic shoe steering mechanism utilizes transposition block (or pin) that the moment of couple realization magnetic shoe of magnetic shoe is turned in this example.Magnetic shoe is by carrying motor 22 to drive, transfer to " A " position along throughput direction and enter steering mechanism on conveyer belt 23, under the effect of the moment of couple of 24 pairs of magnetic shoes of transposition block (or pin), magnetic shoe rotates, magnetic shoe after turning to becomes " B " position, and transfers to follow-up operation with conveyer belt 23.In order further to assist the location of magnetic shoe on conveyer belt, can set up deflector apron in the conveyer belt both sides, after magnetic shoe is turned to by transposition block (or pin) 24 effects, again under the assistance of deflector apron on conveyer belt correction position.
Disclosed all features in this specification, or the step in disclosed all methods or the process except mutually exclusive feature and/or step, all can make up by any way.
Disclosed arbitrary feature in this specification (comprising any accessory claim, summary and accompanying drawing) is unless special narration all can be replaced by other equivalences or the alternative features with similar purpose.That is, unless special narration, each feature is an example in a series of equivalences or the similar characteristics.
The present invention is not limited to the aforesaid specific embodiment.The present invention expands to any new feature or any new combination that discloses in this manual, and the arbitrary new method that discloses or step or any new combination of process.

Claims (8)

1. automatic grinding processing production line of magnetic tile, comprise automatic loading machine, single station grinding machine, double-ended grinding machine, four station automatic chamfer angle grinders, four working position through type tile shaped magnetic body grinders, also comprise in this production line with the first magnetic shoe steering mechanism of magnetic shoe half-twist with the second magnetic shoe steering mechanism of magnetic shoe half-twist, automatic loading machine in production line, single station grinding machine, the first magnetic shoe steering mechanism, double-ended grinding machine, the second magnetic shoe steering mechanism, four station automatic chamfer angle grinders, four working position through type tile shaped magnetic body grinders, cleaning machine is arranged in order and connects, the connection of each equipment room takes flexible seamless to connect, described magnetic shoe steering mechanism comprises the grabbing device of a liftable and rotation, it is characterized in that, guider when described magnetic shoe steering mechanism comprises a rotating mechanism and magnetic shoe along 90 ° of rotating mechanism central rotations, one end of guider be connected the station grinding machine and connect, the other end is connected with double-ended grinding machine, be fixed with the pusher dog bar on this rotating mechanism, be fixed on the top that pusher dog on the pusher dog bar is positioned at magnetic shoe.
2. automatic grinding processing production line of magnetic tile according to claim 1 is characterized in that, described rotating mechanism is the batch (-type) rotating mechanism.
3. automatic grinding processing production line of magnetic tile according to claim 1 is characterized in that, described rotating mechanism is rotating mechanism at the uniform velocity.
4. automatic grinding processing production line of magnetic tile according to claim 1, it is characterized in that, described magnetic shoe steering mechanism comprises one section conveyer belt and is positioned at a transposition pin of belt edge that the end of this transposition pin extends to the conveyer belt top and it is between the center line and belt edge of the projection on the conveyer belt at conveyer belt.
5. automatic grinding processing production line of magnetic tile according to claim 4 is characterized in that, in described conveyer belt both sides deflector apron is installed also.
6. according to claim 1 to one of 5 described automatic grinding processing production line of magnetic tiles, it is characterized in that described production line also comprises speed identification and the synchronous control system of magnetic shoe.
7. automatic grinding processing production line of magnetic tile according to claim 6, it is characterized in that, the production line relevant device becomes " ㄇ " shape to arrange, double-ended grinding machine is positioned in the middle of " ㄇ " shape, automatic loading machine and single station grinding machine are positioned at a side of " ㄇ " shape, and four station automatic chamfer angle grinders, four working position through type grinding machines and cleaning machine are positioned at ㄇ " opposite side of shape; The import of the conveyer belt of double-ended grinding machine is positioned at a side of the conveyer belt of single station grinding machine port of export, and in the opposite side position relative with the import of the conveyer belt of double-ended grinding machine of the conveyer belt of single station grinding machine port of export the first linear advancement mechanism is installed; The import of four station automatic chamfer angle grinders is positioned at a side of the conveyer belt of the double-ended grinding machine port of export, and the opposite side position relative with the import of the conveyer belt of four station automatic chamfer angle grinders at the conveyer belt of the double-ended grinding machine port of export is equipped with the second linear advancement mechanism, wherein, the first steering mechanism behind single station grinding machine and the second steering mechanism behind the double-ended grinding machine are linear advancement mechanism.
8. automatic grinding processing production line of magnetic tile according to claim 6 is characterized in that, described production line is 2, becomes Mirror Symmetry to arrange.
CN 201010292242 2010-09-27 2010-09-27 Automatic grinding processing production line of magnetic tile Active CN101966670B (en)

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CN102310351A (en) * 2011-09-01 2012-01-11 广东江粉磁材股份有限公司 Processing assembly line for U-shaped magnet
CN102814711B (en) * 2012-08-13 2015-06-10 镇江金港磁性元件有限公司(中外合资) Dual surface grinding machine
CN102873608B (en) * 2012-10-22 2015-05-20 宜宾汇思磁材设备有限公司 High-speed transverse-swing feeding conveying belt feeding shoe magnet automatic chamfering grinding machine
CN103769980B (en) * 2013-12-31 2017-02-15 重庆凌达磁材科技有限公司 Production line for grinding of tile-shaped magnet
CN104308276B (en) * 2014-09-02 2018-12-18 横店集团东磁股份有限公司 Magnetic shoe automatically reform mechanism for magnetic shoe automatically removing burr system
CN106273155B (en) * 2016-08-30 2019-02-19 重庆凯龙科技有限公司 Thermal insulation board process integration mechanism
CN107738179B (en) * 2017-10-13 2019-11-05 烟台大丰轴瓦有限责任公司 A kind of automatic loading and unloading system and its method for the grinding of bearing shell workpiece
CN107650253B (en) * 2017-10-31 2019-08-09 湖南航天磁电有限责任公司 Ferrite core magnetic sintering process is to grinding process automatic loading distribution system
CN108098499B (en) * 2017-12-04 2023-08-01 德昌电机(南京)有限公司 Single-station automatic chamfering machine
CN208913796U (en) * 2018-07-16 2019-05-31 佛山市艾茨迪智能科技有限公司 Packaged type polishes production equipment
CN109333333B (en) * 2018-11-09 2023-09-01 金华艺博科技有限公司 Multi-working-procedure grinding machine and method for small magnetic shoe
CN117817482A (en) * 2024-03-04 2024-04-05 南安市奥力石业有限公司 Continuous automatic grinding processing technology and processing equipment for stone

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CN201042771Y (en) * 2007-06-20 2008-04-02 成都四星液压制造有限公司 Four-station magnetic shoe automatic chamfer angle grinder
CN201140349Y (en) * 2008-01-18 2008-10-29 廖敌江 Tile shaped magnet automatic chamfer angle grinder
CN101524822A (en) * 2009-01-11 2009-09-09 廖敌江 Tile-shaped magnet internal and external cambers and double-line bidirectional automatic chamfering compound grinding machine
CN201799920U (en) * 2010-09-27 2011-04-20 成都四星液压制造有限公司 Automatic magnetic shoe grinding production line

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4402032A1 (en) * 1994-01-13 1995-09-28 Klemm Gerhard Wilhelm Ferromagnetic grinding belt fixed by magnetic shoe to conform with work piece
CN2920527Y (en) * 2006-06-26 2007-07-11 成都四星液压制造有限公司 Four working position through type tile shaped magnetic body grinder
CN201042771Y (en) * 2007-06-20 2008-04-02 成都四星液压制造有限公司 Four-station magnetic shoe automatic chamfer angle grinder
CN201140349Y (en) * 2008-01-18 2008-10-29 廖敌江 Tile shaped magnet automatic chamfer angle grinder
CN101524822A (en) * 2009-01-11 2009-09-09 廖敌江 Tile-shaped magnet internal and external cambers and double-line bidirectional automatic chamfering compound grinding machine
CN201799920U (en) * 2010-09-27 2011-04-20 成都四星液压制造有限公司 Automatic magnetic shoe grinding production line

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