CN102416430A - Automatic trimming device - Google Patents

Automatic trimming device Download PDF

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Publication number
CN102416430A
CN102416430A CN2011104409362A CN201110440936A CN102416430A CN 102416430 A CN102416430 A CN 102416430A CN 2011104409362 A CN2011104409362 A CN 2011104409362A CN 201110440936 A CN201110440936 A CN 201110440936A CN 102416430 A CN102416430 A CN 102416430A
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CN
China
Prior art keywords
rotating disk
trimming device
automatic trimming
station hole
station
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Pending
Application number
CN2011104409362A
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Chinese (zh)
Inventor
王贤成
陈俊华
张兆凤
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Ningbo Institute of Technology of ZJU
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Ningbo Institute of Technology of ZJU
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Application filed by Ningbo Institute of Technology of ZJU filed Critical Ningbo Institute of Technology of ZJU
Priority to CN2011104409362A priority Critical patent/CN102416430A/en
Publication of CN102416430A publication Critical patent/CN102416430A/en
Pending legal-status Critical Current

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Control Of Presses (AREA)

Abstract

The invention discloses an automatic trimming device. The device comprises a press (1) with a sliding block (2), a control box (10), a turntable (5) transversely arranged on the press, a driving device for driving the turntable to intermittently rotate along the horizontal direction, and at least one sensor which is arranged on the turntable (5) and used for detecting whether a workpiece is in position or not, wherein an upper mold (3) is arranged at the lower end of the sliding block (2); a plurality of station holes are symmetrically formed on the turntable (5) along the circumferential direction; a lower mold (4) matched with the upper mold (3) is arranged at each station hole on the turntable (5); and a signal receiving end of the control box (10) is electrically connected with the sensor through a signal wire. The automatic trimming device reduces the labor intensity of workers, is high in production efficiency, and is safer and more reliable.

Description

Automatic trimming device
Technical field
The present invention relates to the hot forging field, particularly a kind of automatic trimming device that is used to remove overlap.
Background technology
The hot forging moulding is a kind of technology commonly used in the field of machining, is widely used in the processing of products such as valve, gear.Have during the hot forging moulding unnecessary material from upper and lower mould joint portion excessive formation overlap, be that processing is like the important procedure in the contour forging technique of products such as valve and remove overlap.The processing of on ordinary press, cutting edge generally is divided into down with step; The product that will have overlap earlier is put in the bed die by manual work; Be usually said material loading, then forcing press drive mold carries out punching press to product, to be punched finishing; Finished product is taken out promptly usually said blanking from mould by manual work.
But the product side cut process of above prior art exists following shortcoming: owing to need artificial material loading, in the material loading process, need product be aimed at and place, direct labor's labour intensity is big, and efficient is not high.Because what carry out is the action of repeatability, the direct labor produces fatigue, if misoperation very likely hurts the hand that the workman takes product during punching press, has very big potential safety hazard.
Summary of the invention
Technical problem to be solved by this invention is: provide that a kind of labor strength is low, production efficiency is high, and more safe and reliable automatic trimming device.
The present invention addresses the above problem the technical scheme that is adopted: a kind of automatic trimming device; Comprise the forcing press that is provided with slide block; The lower end of described slide block is equipped with mold; It also comprises control cabinet, be horizontally installed in rotating disk on the forcing press, be used to drive the drive unit that the rotating disk along continuous straight runs intermittently rotates and at least one that is installed on the rotating disk is used to detect the sensor whether workpiece puts in place; Described rotating disk is along circumferentially being symmetrically arranged with a plurality of stations hole, and each place, station hole on the described rotating disk all is equipped with the bed die that matches with described mold, and the signal receiving end of described control cabinet is connected with described sensor electrical through holding wire.
Compared with prior art, the invention has the advantages that: on the forcing press of this automatic trimming device rotating disk is installed, but this rotating disk along continuous straight runs rotates intermittently.During work; Workpiece is placed on the counterdie at place, a certain station hole outer on the rotating disk; And the rotation through rotating disk with workpiece forward to mold under, and detect the information that workpiece puts in place, and signal be transferred to control cabinet through holding wire through sensor; Control cabinet receives the signal that rotating disk puts in place; Promptly send commands for controlling slide block drive mold to forcing press and move downward, then forcing press drive mold carries out punching press to product, and workpiece is produced the back rotating disk that finishes to be punched and blanking gets final product.Utilize this automatic trimming device to need not unnecessary manually-operated, reduced working strength of workers, production efficiency improves greatly, and mold presses down the hand that Shi Buhui hurts the workman, and is more safe and reliable.
As preferably; Described drive unit comprises the servomotor, the reductor that is connected with servomotor and the dispenser that are electrically connected with control cabinet that is installed on the forcing press; The power shaft of described dispenser is connected with the output of described reductor through shaft coupling, and the centre bore fit of described rotating disk is installed on the output shaft of described dispenser.Like this, can realize that through this drive unit the rotating disk along continuous straight runs intermittently rotates, structure is very compact, and area occupied is little.
As preferably, described station hole is four, and described four station holes evenly distribute along the rotating disk circumference, i.e. the first station hole, the second station hole, the 3rd station hole and the 4th station hole.
As preferably, place, the described second station hole is equipped with photoelectric sensor.Whether like this, can detect workpiece through this photoelectric sensor puts in place.
As preferably, circumferentially being provided with of described rotating disk is a plurality of near switch sensor.Like this, can be with detecting near switch sensor whether rotating disk stops operating and whether workpiece puts in place.
As preferably, a side in described the 4th station hole also is equipped with blowning installation, and described blowning installation is connected with control cabinet through tracheae.Like this, can utilize blowning installation that the chip on the workpiece is blown off, need not the extra manually-operated of carrying out.
As preferably, the bottom of described forcing press is equipped with the cylinder that is used to drive pedal, described cylinder place described pedal directly over, and described cylinder is connected with described control cabinet through tracheae.Like this, can promote pedal, to realize the motion control of stamping machine through the action of control cabinet control cylinder.Further improve automaticity, improved production efficiency.
Description of drawings
The main TV structure sketch map of Fig. 1 automatic trimming device of the present invention.
The side-looking structural representation of Fig. 2 automatic trimming device of the present invention.
The plan structure sketch map of Fig. 3 automatic trimming device of the present invention.
Among Fig. 1-3: 1, forcing press, 2, slide block, 3 molds, 4 bed dies, 5, rotating disk; 5.1, the first station hole, 5.2, the second station hole, the 5.3, the 3rd station hole, the 5.4, the 4th station hole, 6, dispenser; 7, blowning installation, 8, cylinder, 9, pedal, 10, control cabinet; 11, servomotor, 12, photoelectric sensor, 13, decelerator, 14, shaft coupling.
Below in conjunction with accompanying drawing embodiments of the invention are further described.
Shown in Fig. 1-3; A kind of automatic trimming device; Comprise the forcing press 1 that is provided with slide block 2; The lower end of described slide block 2 is equipped with mold 3, and it also comprises control cabinet 10, be horizontally installed in rotating disk 5 on the forcing press, be used to drive the drive unit that the rotating disk along continuous straight runs intermittently rotates and at least one that is installed on the rotating disk 5 is used to detect the sensor whether workpiece puts in place, and described rotating disk 5 is along circumferentially being symmetrically arranged with a plurality of stations hole; Each place, station hole on the described rotating disk 5 all is equipped with the bed die 4 that matches with described mold 3, and the signal receiving end of described control cabinet 10 is connected with described sensor electrical through holding wire.
Described drive unit comprises the servomotor 11, the reductor 13 that is connected with servomotor 11 and the dispensers 6 that are electrically connected with control cabinet 10 that are installed on the forcing press 1; The power shaft of described dispenser 6 is connected through the output of shaft coupling 14 with described reductor 13, and the centre bore fit of described rotating disk 5 is installed on the output shaft of described dispenser 6.
Described station hole is four, and described four station holes evenly distribute along the rotating disk circumference, i.e. the first station hole 5.1, the second station hole 5.2, the 3rd station hole 5.3 and the 4th station hole 5.4.
5.2 places, the described second station hole are equipped with photoelectric sensor 12.This photoelectric sensor 12 can be installed on the second station hole 5.2 directly over or the periphery arbitrary position on.
Circumferentially being provided with of described rotating disk 5 is a plurality of near switch sensor.Can be with detecting near switch sensor whether rotating disk stops operating and whether workpiece puts in place.
One side in described the 4th station hole 5.4 also is equipped with blowning installation 7, and described blowning installation 7 is connected with control cabinet 10 through tracheae.
The bottom of described forcing press 1 is equipped with the cylinder 8 that is used to drive pedal 9, described cylinder 8 place described pedal 9 directly over, and described cylinder 8 is connected with described control cabinet 10 through tracheae.
The course of work of automatic trimming device of the present invention: the workman will need the workpiece of deflashing to be put in the bed die on first station (being original 5.1 places, the first station hole shown in Figure 3); And forward workpiece to the second station place (being original 5.2 places, the second station hole shown in Figure 3) through the rotation of rotating disk; And detect workpiece through photoelectric sensor 12, and signal is transferred to control cabinet 10, control cabinet 10 receives signal that workpiece puts in place and the information that this workpiece puts in place is stored; When rotating disk forwards workpiece to the 3rd station place (being original 5.3 places, the 3rd station hole shown in Figure 3); Promptly send 8 actions of commands for controlling cylinder, promote pedal 9, and 1 action of driving pressure machine; Making slide block 2 drive mold 3 moves downward; Forcing press drives mold product is carried out the overlap that punching press just can be removed workpiece, and after punching press finished, rotating disk was rotated further the 4th station place (being the original place, the 4th station hole of Fig. 3); 7 actions of control cabinet 10 control blowning installations, blowning installation 7 promptly capable of using blows the chip on the workpiece and blanking off.If do not detect workpiece at photoelectric sensor 12 at the second station place, when so corresponding station hole forwarded the 3rd station and the 4th station to, forcing press and blowning installation all can not worked.
Circumferentially being provided with of rotating disk 5 is a plurality of near switch sensor.Can further guarantee the reliability of this automatic trimming device work with detecting near switch sensor whether rotating disk stops operating and whether workpiece puts in place.
In the specific implementation, can a workman control two forcing presses, the shared control cabinet of two forcing presses gets final product, and can further increase work efficiency like this.
Below only be described, but can not be interpreted as it is restriction claim with regard to most preferred embodiment of the present invention.The present invention not only is confined to above embodiment, and its concrete structure allows variation.All various variations of in the protection domain of independent claims of the present invention, being done are all in protection domain of the present invention.

Claims (7)

1. automatic trimming device; Comprise the forcing press (1) that is provided with slide block (2); The lower end of described slide block (2) is equipped with mold (3); It is characterized in that: it also comprises control cabinet (10), be horizontally installed in rotating disk (5) on the forcing press, be used to drive the drive unit that the rotating disk along continuous straight runs intermittently rotates and at least one that is installed on the rotating disk (5) is used to detect the sensor whether workpiece puts in place; Described rotating disk (5) is along circumferentially being symmetrically arranged with a plurality of stations hole; Each place, station hole on the described rotating disk (5) all is equipped with the bed die (4) that matches with described mold (3), and the signal receiving end of described control cabinet (10) is connected with described sensor electrical through holding wire.
2. automatic trimming device according to claim 1; It is characterized in that: described drive unit comprises the servomotor (11), the reductor (13) that is connected with servomotor (11) and the dispenser (6) that are electrically connected with control cabinet (10) that is installed on the forcing press (1); The power shaft of described dispenser (6) is connected through the output of shaft coupling (14) with described reductor (13), and the centre bore fit of described rotating disk (5) is installed on the output shaft of described dispenser (6).
3. automatic trimming device according to claim 1; It is characterized in that: described station hole is four; Described four station holes evenly distribute along the rotating disk circumference, i.e. the first station hole (5.1), the second station hole (5.2), the 3rd station hole (5.3) and the 4th station hole (5.4).
4. automatic trimming device according to claim 3 is characterized in that: photoelectric sensor (12) is located to be equipped with in the described second station hole (5.2).
5. automatic trimming device according to claim 3 is characterized in that: circumferentially being provided with of described rotating disk (5) is a plurality of near switch sensor.
6. automatic trimming device according to claim 3 is characterized in that: a side in described the 4th station hole (5.4) also is equipped with blowning installation (7), and described blowning installation (7) is connected with control cabinet (10) through tracheae.
7. automatic trimming device according to claim 1; It is characterized in that: the bottom of described forcing press (1) is equipped with the cylinder (8) that is used to drive pedal; Described cylinder (8) place described pedal (9) directly over, and described cylinder (8) is connected with described control cabinet (10) through tracheae.
CN2011104409362A 2011-12-26 2011-12-26 Automatic trimming device Pending CN102416430A (en)

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CN2011104409362A CN102416430A (en) 2011-12-26 2011-12-26 Automatic trimming device

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Application Number Priority Date Filing Date Title
CN2011104409362A CN102416430A (en) 2011-12-26 2011-12-26 Automatic trimming device

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CN102416430A true CN102416430A (en) 2012-04-18

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104722664A (en) * 2015-03-11 2015-06-24 中山亚力菲自动化设备有限公司 Suspension type punching tool assembly
CN109130553A (en) * 2018-09-12 2019-01-04 北京惠朗时代科技有限公司 A kind of print control instrument fortune takes chapter structure and print control instrument
CN109261929A (en) * 2018-09-30 2019-01-25 南京泉峰汽车精密技术股份有限公司 Bead cutter automatic cleaning lubricates detection method and system
CN109732654A (en) * 2019-03-15 2019-05-10 东莞市永砺达包装科技有限公司 Moulded paper pulp product trimming equipment and method for cutting edge
CN111069501A (en) * 2019-12-29 2020-04-28 江苏金源高端装备股份有限公司 Locknut forging production method
CN111069506A (en) * 2019-12-29 2020-04-28 江苏金源高端装备股份有限公司 Automatic forging process for shaft sleeve for rail transit
CN112247249A (en) * 2020-09-23 2021-01-22 沈莉 Intermittent type round iron sheet edge trimmer

Citations (11)

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Publication number Priority date Publication date Assignee Title
JP2006061957A (en) * 2004-08-27 2006-03-09 Toyota Motor Corp Trimming method and trimming device
CN101396710A (en) * 2007-09-28 2009-04-01 深圳富泰宏精密工业有限公司 Punch production system
CN201217052Y (en) * 2008-05-30 2009-04-08 纬晋工业股份有限公司 Rivet apparatus with inspection unit
CN201570384U (en) * 2009-07-03 2010-09-01 珠海格力新元电子有限公司 Aluminum electrolytic capacitor assembly machine
CN201586693U (en) * 2009-11-30 2010-09-22 江阴市创新气门嘴有限公司 Automatic processing punch press of single-station inflating valve
CN201773307U (en) * 2010-07-22 2011-03-23 江阴恒祥科技有限公司 Rolling wheel numerical control system
CN201880781U (en) * 2010-11-11 2011-06-29 泉州市闽达机械制造有限公司 Rotary disc type bolt trimming machine
CN201969799U (en) * 2011-01-28 2011-09-14 江苏润邦重工股份有限公司 Automatic positioning system for punching
CN201998197U (en) * 2010-12-31 2011-10-05 慈溪市东南复合材料有限公司 Automatic edge trimmer
CN102218467A (en) * 2010-04-13 2011-10-19 昆山新力精密五金有限公司 Synchronous cutting machine for mould
CN202028683U (en) * 2011-01-10 2011-11-09 协易机械工业股份有限公司 Stamping and forming device

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006061957A (en) * 2004-08-27 2006-03-09 Toyota Motor Corp Trimming method and trimming device
CN101396710A (en) * 2007-09-28 2009-04-01 深圳富泰宏精密工业有限公司 Punch production system
CN201217052Y (en) * 2008-05-30 2009-04-08 纬晋工业股份有限公司 Rivet apparatus with inspection unit
CN201570384U (en) * 2009-07-03 2010-09-01 珠海格力新元电子有限公司 Aluminum electrolytic capacitor assembly machine
CN201586693U (en) * 2009-11-30 2010-09-22 江阴市创新气门嘴有限公司 Automatic processing punch press of single-station inflating valve
CN102218467A (en) * 2010-04-13 2011-10-19 昆山新力精密五金有限公司 Synchronous cutting machine for mould
CN201773307U (en) * 2010-07-22 2011-03-23 江阴恒祥科技有限公司 Rolling wheel numerical control system
CN201880781U (en) * 2010-11-11 2011-06-29 泉州市闽达机械制造有限公司 Rotary disc type bolt trimming machine
CN201998197U (en) * 2010-12-31 2011-10-05 慈溪市东南复合材料有限公司 Automatic edge trimmer
CN202028683U (en) * 2011-01-10 2011-11-09 协易机械工业股份有限公司 Stamping and forming device
CN201969799U (en) * 2011-01-28 2011-09-14 江苏润邦重工股份有限公司 Automatic positioning system for punching

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104722664A (en) * 2015-03-11 2015-06-24 中山亚力菲自动化设备有限公司 Suspension type punching tool assembly
CN109130553A (en) * 2018-09-12 2019-01-04 北京惠朗时代科技有限公司 A kind of print control instrument fortune takes chapter structure and print control instrument
CN109261929A (en) * 2018-09-30 2019-01-25 南京泉峰汽车精密技术股份有限公司 Bead cutter automatic cleaning lubricates detection method and system
CN109732654A (en) * 2019-03-15 2019-05-10 东莞市永砺达包装科技有限公司 Moulded paper pulp product trimming equipment and method for cutting edge
CN111069501A (en) * 2019-12-29 2020-04-28 江苏金源高端装备股份有限公司 Locknut forging production method
CN111069506A (en) * 2019-12-29 2020-04-28 江苏金源高端装备股份有限公司 Automatic forging process for shaft sleeve for rail transit
CN112247249A (en) * 2020-09-23 2021-01-22 沈莉 Intermittent type round iron sheet edge trimmer
CN112247249B (en) * 2020-09-23 2022-05-31 杭州戴乐搪瓷有限公司 Intermittent type round iron sheet edge trimmer

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Application publication date: 20120418