CN103480727B - A multifunctional guide rail punching machine - Google Patents
A multifunctional guide rail punching machine Download PDFInfo
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- CN103480727B CN103480727B CN201310417477.5A CN201310417477A CN103480727B CN 103480727 B CN103480727 B CN 103480727B CN 201310417477 A CN201310417477 A CN 201310417477A CN 103480727 B CN103480727 B CN 103480727B
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Abstract
Description
技术领域 technical field
本发明涉及机械设备技术领域，具体涉及一种导轨成形加工自动化系统及其工作方式。 The invention relates to the technical field of mechanical equipment, in particular to an automatic system for guide rail forming and processing and its working method.
背景技术 Background technique
机械加工行业中需要对钣金工件进行切断、冲孔、折弯等操作，冲孔又有顶部冲孔和侧向冲孔等。传统技术中，对于材料的冲切操作是通过人工一人一台冲床及模具来完成的，冲孔和折弯操作也是通过人工一人一台冲床完成的，也就是说必须独立操作，这种操作模式的缺点在于，第一、对于工人来说，危险性高且工作效率也低；第二、要完成整套冲切、冲孔、折弯等操作，需要数台冲床配合模具，并配备数名工人才能完成，如此会大大增加设备的购置成本和人工成本，另外也要占用更多的地方；而且传统的冲床加工、生产环境的噪音很大，手工操作对劳动者造成人身伤害的风险高。 In the machining industry, it is necessary to perform operations such as cutting, punching, and bending on sheet metal workpieces, and punching includes top punching and side punching. In the traditional technology, the punching operation of the material is completed by one person with one punch and the mold, and the punching and bending operations are also completed by one person with one punch, that is to say, it must be operated independently. This mode of operation The disadvantages are that, first, for workers, it is dangerous and the work efficiency is low; second, to complete a complete set of punching, punching, bending and other operations, several punching machines are required to match the mold, and several workers are required This will greatly increase the purchase cost of equipment and labor costs, and it will also take up more space; moreover, the traditional punch processing and production environment are very noisy, and manual operation has a high risk of personal injury to workers.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种加工效率高、危险性低、成本更低的多功能导轨冲孔机。 The technical problem to be solved by the present invention is to provide a multifunctional guide rail punching machine with high processing efficiency, low risk and low cost.
为解决上述技术问题，本发明采用如下技术方案：一种多功能导轨冲孔机，其特征在于：包括机体，机体底部安装有脚轮，机体上安装有冲切机构、冲孔折弯机构和触屏控制机构，冲切机构和冲孔折弯机构连接触屏控制机构，冲切机构和冲孔折弯机构并排设置；所述冲切机构包括底板、导轨、模具安装机构、冲切油缸、送料机械手、送料驱动装置、驱动机构和传动机构，底板和模具安装机构安装于导轨上，冲切模具安装于模具安装机构中，冲切油缸安装于模具安装机构上；送料机械手安装于底板上，送料驱动装置连接送料机械手，送料机械手与模具对接；驱动机构安装于底板上，传动机构连接驱动机构；所述冲孔折弯机构包括导轨、底板、模具安装机构、材料驱动机构、机构驱动装置、送料机械手、送料驱动装置、油缸和模具，底板安装于导轨上，模具安装机构安装于底板上，材料驱动机构和机构驱动装置安装于底板底面；油缸安装于模具安装机构上，模具安装于模具安装机构中；送料机械手安装于底板上，送料驱动装置连接送料机械手，送料机械手与模具对接。 In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a multifunctional guide rail punching machine, characterized in that it includes a body, casters are installed at the bottom of the body, and a punching mechanism, a punching and bending mechanism and a contactor are installed on the body. The screen control mechanism, the punching mechanism and the punching and bending mechanism are connected to the touch screen control mechanism, and the punching mechanism and the punching and bending mechanism are arranged side by side; Manipulator, feeding driving device, driving mechanism and transmission mechanism, bottom plate and mold installation mechanism are installed on the guide rail, punching die is installed in the mold installation mechanism, punching oil cylinder is installed on the mold installation mechanism; feeding manipulator is installed on the bottom plate, feeding The driving device is connected to the feeding manipulator, and the feeding manipulator is docked with the mold; the driving mechanism is installed on the bottom plate, and the transmission mechanism is connected to the driving mechanism; the punching and bending mechanism includes a guide rail, a bottom plate, a mold installation mechanism, a material driving mechanism, a mechanism driving device, and a feeding mechanism. Manipulator, feeding driving device, oil cylinder and mould, the bottom plate is installed on the guide rail, the mold installation mechanism is installed on the bottom plate, the material driving mechanism and mechanism driving device are installed on the bottom surface of the bottom plate; the oil cylinder is installed on the mold installation mechanism, and the mold is installed on the mold installation mechanism Middle: The feeding manipulator is installed on the bottom plate, the feeding driving device is connected to the feeding manipulator, and the feeding manipulator is docked with the mold.
进一步地，所述冲切机构的底板和模具安装机构均固定于滑座上，滑座安装在导轨上；冲切机构的送料机械手安装于一丝杆上，丝杆连接送料驱动装置。 Further, the bottom plate of the punching mechanism and the mold installation mechanism are both fixed on the sliding seat, and the sliding seat is installed on the guide rail; the feeding manipulator of the punching mechanism is installed on the screw, and the screw is connected to the feeding driving device.
进一步地，所述冲孔折弯机构的底板固定于滑座上，滑座安装于导轨上，冲孔折弯机构的送料机械手安装于一丝杆上，丝杆连接对应的送料驱动装置。 Further, the bottom plate of the punching and bending mechanism is fixed on the sliding seat, the sliding seat is installed on the guide rail, the feeding manipulator of the punching and bending mechanism is installed on the threaded rod, and the threaded rod is connected to the corresponding feeding drive device.
本发明通过将冲切机构和冲孔折弯机构共同安装于同一设备中，并且均配备了自动送料机构，一名工人使用一台设备即可自动完成冲切、冲孔、折弯等加工操作，加工效率较传统操作模式提高了3—5倍，而且更加安全，危险性更低，最大限度地降低了安全隐患，而且彻底解决传统工作环境噪音大的问题。 The present invention installs the punching mechanism and the punching and bending mechanism together in the same equipment, and is equipped with an automatic feeding mechanism, so that one worker can automatically complete the processing operations such as punching, punching, and bending with one piece of equipment. , The processing efficiency is increased by 3-5 times compared with the traditional operation mode, and it is safer and less dangerous, which minimizes potential safety hazards and completely solves the problem of high noise in the traditional working environment.
附图说明 Description of drawings
图1为本发明正面结构图； Fig. 1 is the front structural diagram of the present invention;
图2为冲切机构整体结构图； Fig. 2 is the overall structural diagram of punching mechanism;
图3为冲切机构正面结构图； Fig. 3 is the front structure diagram of punching mechanism;
图4为冲切机构左视图； Figure 4 is a left view of the punching mechanism;
图5为冲切机构右视图； Figure 5 is a right view of the punching mechanism;
图6为冲孔折弯机构整体结构图； Fig. 6 is the overall structural diagram of the punching and bending mechanism;
图7为冲孔折弯机构正面结构图； Fig. 7 is a front structural view of the punching and bending mechanism;
图8为冲孔折弯机构左视图。 Fig. 8 is a left side view of the punching and bending mechanism.
图中，1为机体，2为触屏控制机构，3为冲切机构，4为顶部冲孔机构，5为侧向冲孔机构，6为侧向折弯机构，7为脚轮，8为底板，9为导轨，10为模具安装机构，11为冲切油缸，12为送料机械手，13为送料驱动装置，14为丝杆，15为传动机构，16为冲切模具，17为驱动机构，18为滑座，19为导轨，20为底板，21为模具安装机构，22为材料驱动机构，23为机构驱动装置，24为油缸，25为送料机械手，26为送料驱动装置，27为丝杆，28为模具，29为滑座。 In the figure, 1 is the body, 2 is the touch screen control mechanism, 3 is the punching mechanism, 4 is the top punching mechanism, 5 is the side punching mechanism, 6 is the side bending mechanism, 7 is the caster, 8 is the bottom plate , 9 is the guide rail, 10 is the mold installation mechanism, 11 is the punching cylinder, 12 is the feeding manipulator, 13 is the feeding drive device, 14 is the screw rod, 15 is the transmission mechanism, 16 is the punching die, 17 is the driving mechanism, 18 is a sliding seat, 19 is a guide rail, 20 is a bottom plate, 21 is a mold installation mechanism, 22 is a material driving mechanism, 23 is a mechanism driving device, 24 is an oil cylinder, 25 is a feeding manipulator, 26 is a feeding driving device, 27 is a screw rod, 28 is a mould, and 29 is a slide seat.
具体实施方式 detailed description
本实施例中，参照图1、图2、图3、图4、图5、图6、图7和图8，所述多功能导轨冲孔机，包括机体1，机体1底部安装有脚轮7，机体1上安装有冲切机构3、冲孔折弯机构和触屏控制机构2，冲切机构3和冲孔折弯机构连接触屏控制机构2，冲切机构3和冲孔折弯机构并排设置，如此完成上一道加工工序后可直接进入下一道加工工序；所述冲切机构3包括底板8、导轨9、模具安装机构10、冲切油缸11、送料机械手12、送料驱动装置13、驱动机构17和传动机构15，底板8和模具安装机构10安装于导轨9上，冲切模具16安装于模具安装机构10中，冲切油缸11安装于模具安装机构10上；送料机械手12安装于底板8上，送料驱动装置13连接送料机械手12，送料机械手12与冲切模具16对接；驱动机构17安装于底板8上，传动机构15连接驱动机构17；所述冲孔折弯机构包括导轨19、底板20、模具安装机构21、材料驱动机构22、机构驱动装置23、送料机械手25、送料驱动装置26、油缸24和模具28，底板20安装于导轨19上，模具安装机构21安装于底板20上，材料驱动机构22和机构驱动装置23安装于底板20底面；油缸24安装于模具安装机构21上，模具28安装于模具安装机构21中；送料机械手25安装于底板20上，送料驱动装置26连接送料机械手25，送料机械手25与模具28对接。 In this embodiment, with reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, the multifunctional guide rail punching machine includes a body 1, and casters 7 are installed at the bottom of the body 1 , a punching mechanism 3, a punching and bending mechanism and a touch screen control mechanism 2 are installed on the body 1, the punching mechanism 3 and the punching and bending mechanism are connected to the touch screen control mechanism 2, the punching mechanism 3 and the punching and bending mechanism Arranged side by side, after completing the previous processing procedure, you can directly enter the next processing procedure; the punching mechanism 3 includes a base plate 8, a guide rail 9, a mold installation mechanism 10, a punching cylinder 11, a feeding manipulator 12, a feeding drive device 13, The driving mechanism 17 and the transmission mechanism 15, the bottom plate 8 and the mold installation mechanism 10 are installed on the guide rail 9, the punching die 16 is installed in the mold installation mechanism 10, the punching oil cylinder 11 is installed on the mold installation mechanism 10; the feeding manipulator 12 is installed on the On the bottom plate 8, the feeding driving device 13 is connected to the feeding manipulator 12, and the feeding manipulator 12 is docked with the punching die 16; the driving mechanism 17 is installed on the bottom plate 8, and the transmission mechanism 15 is connected to the driving mechanism 17; the punching and bending mechanism includes guide rails 19 , base plate 20, mold installation mechanism 21, material drive mechanism 22, mechanism drive device 23, feeding manipulator 25, feeding drive device 26, oil cylinder 24 and mold 28, base plate 20 is installed on the guide rail 19, and mold installation mechanism 21 is installed on base plate 20 Above, the material drive mechanism 22 and the mechanism drive device 23 are installed on the bottom surface of the base plate 20; the oil cylinder 24 is installed on the mold installation mechanism 21, and the mold 28 is installed in the mold installation mechanism 21; the feeding manipulator 25 is installed on the base plate 20, and the feeding drive device 26 Connect the feeding manipulator 25, and the feeding manipulator 25 is docked with the mold 28.
所述冲切机构3的底板8和模具安装机构10均固定于滑座18上，滑座18安装在导轨9上；所述送料机械手12安装于一丝杆14上，丝杆14连接送料驱动装置13。 The bottom plate 8 and the mold installation mechanism 10 of the punching mechanism 3 are all fixed on the sliding seat 18, and the sliding seat 18 is installed on the guide rail 9; the feeding manipulator 12 is installed on the threaded mandrel 14, and the threaded mandrel 14 is connected to the feeding drive device 13.
所述冲孔折弯机构的底板20固定于滑座29上，滑座29安装于导轨19上，所述送料机械手25安装于一丝杆27上，丝杆27连接对应的送料驱动装置26。 The bottom plate 20 of the punching and bending mechanism is fixed on a sliding seat 29, which is installed on the guide rail 19, and the feeding manipulator 25 is installed on a screw rod 27, which is connected to a corresponding feeding drive device 26.
以上已将本发明做一详细说明，以上所述，仅为本发明之较佳实施例而已，当不能限定本发明实施范围，即凡依本申请范围所作均等变化与修饰，皆应仍属本发明涵盖范围内。 The present invention has been described in detail above. The foregoing description is only a preferred embodiment of the present invention, and should not limit the implementation scope of the present invention. within the scope of the invention.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310417477.5A CN103480727B (en) | 2013-09-14 | 2013-09-14 | A multifunctional guide rail punching machine |
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| CN201310417477.5A CN103480727B (en) | 2013-09-14 | 2013-09-14 | A multifunctional guide rail punching machine |
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| CN103480727A CN103480727A (en) | 2014-01-01 |
| CN103480727B true CN103480727B (en) | 2016-04-06 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105436302B (en) * | 2015-12-17 | 2017-07-04 | 山东山和数控设备有限公司 | A kind of numerical control copper rod processing integrated machine |
| CN106271650B (en) * | 2016-08-25 | 2018-05-18 | 中山鑫辉精密技术股份有限公司 | Automatic punch forming equipment for automobile sunroof guide rail |
| CN108746335B (en) * | 2018-05-11 | 2019-11-05 | 安徽工业大学 | A kind of sliding rail of automobile seat automatic punching device |
| CN116274609B (en) * | 2023-03-31 | 2023-09-29 | 杭州跃东金属科技有限公司 | Full-automatic numerical control 2D flat steel forming machine and control system thereof |
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| CN2930917Y (en) * | 2006-01-11 | 2007-08-08 | 苙億有限公司 | Double-arm feeding robot arm for continuous punching machine |
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| CN202239206U (en) * | 2011-07-19 | 2012-05-30 | 苏州州巧精密金属有限公司 | Stamping device for implementing multiple stamping processes |
| CN202639137U (en) * | 2012-04-19 | 2013-01-02 | 广东安帝斯智能家具组件有限公司 | Intelligent guide rail forming machine |
| CN103264087A (en) * | 2013-05-15 | 2013-08-28 | 深圳市索阳新能源科技有限公司 | Photovoltaic module aluminum product molding and punching machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CA2466688A1 (en) * | 2004-04-30 | 2005-10-30 | Dana Canada Corporation | Apparatus and method for forming shaped articles |
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| CN2930917Y (en) * | 2006-01-11 | 2007-08-08 | 苙億有限公司 | Double-arm feeding robot arm for continuous punching machine |
| CN102335806A (en) * | 2010-07-16 | 2012-02-01 | 欧朋达科技(深圳)有限公司 | Mobile phone shield plate forming method and process equipment |
| CN202239206U (en) * | 2011-07-19 | 2012-05-30 | 苏州州巧精密金属有限公司 | Stamping device for implementing multiple stamping processes |
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