CN204208969U - A kind of deburring blanking composite die - Google Patents

A kind of deburring blanking composite die Download PDF

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Publication number
CN204208969U
CN204208969U CN201420660190.5U CN201420660190U CN204208969U CN 204208969 U CN204208969 U CN 204208969U CN 201420660190 U CN201420660190 U CN 201420660190U CN 204208969 U CN204208969 U CN 204208969U
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knife
mold
blanking
trimming
lower mold
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Expired - Fee Related
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张文彦
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Huayu Automotive Body Components Technology Shanghai Co Ltd
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Shanghai Tractor and Internal Combustion Engine Co Ltd
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Abstract

本实用新型涉及机械技术领域,具体地说是一种修边落料复合模具,包括上模和下模。下模包括下模座、凸模、废料刀、下模修边刀和下模落料刀,上模包括上模座、凹模、上模修边刀和上模落料刀。本实用新型同现有技术相比,设计了修边落料复合模具的结构,将传统合序模是只能在同一个冲次内完成同一个零件的两个或多个工序,改进为在同一冲次内完成不同零件的两个工序,利用其中一个零件的修边废料作为另外一个零件的落料材料,提高了冲压生产效率,提升了材料利用率,降低了零件成本,节省了模具工装费用,减少了人工成本。

The utility model relates to the technical field of machinery, in particular to a trimming and blanking compound mold, which includes an upper mold and a lower mold. The lower mold includes a lower mold base, a punch, a waste knife, a lower mold trimming knife and a lower mold blanking knife, and the upper mold includes an upper mold base, a die, an upper mold trimming knife and an upper mold blanking knife. Compared with the prior art, the utility model has designed the structure of the trimming and blanking compound mold, and improved the traditional combination mold that can only complete two or more processes of the same part in the same punching time. Two processes of different parts are completed in the same stroke, and the trimming waste of one part is used as the blanking material of the other part, which improves stamping production efficiency, improves material utilization, reduces part cost, and saves mold tooling costs, reducing labor costs.

Description

一种修边落料复合模具A composite mold for trimming and blanking

技术领域 technical field

本实用新型涉及机械技术领域,具体地说是一种修边落料复合模具。 The utility model relates to the technical field of machinery, in particular to a trimming and blanking composite mold.

背景技术 Background technique

在目前钣金成型冷冲压加工中,大部分结构、形状复杂的零件仍然需要采用传统单序模具进行生产。传统单序模具生产使用的设备多、操作工人多,冲压加工成本较高。为降低冲压成本,逐渐开始采用合序模具,合序模具冲压生产减少了零件生产冲次,减少了冲压设备的使用,降低了冲压成本。但是在这种合序模具生产过程中,并没有节省原工序所需要的操作工人数,而且多人工的操作也降低了冲压生产速度,增加了安全隐患。所以,合序模具冲压生产只是节省了冲压设备的使用,并没有从根本上改变传统单序模具冲压生产效率低、人工成本投入大的问题。 In the current cold stamping process of sheet metal forming, most parts with complex structures and shapes still need to be produced by traditional single-sequence molds. Traditional single-sequence mold production uses more equipment and more operators, and the cost of stamping processing is higher. In order to reduce the cost of stamping, sequential dies are gradually used. The stamping production of combined dies reduces the number of parts produced, reduces the use of stamping equipment, and reduces stamping costs. However, in the production process of this sequential mold, the number of operators required by the original process is not saved, and the multi-manual operation also reduces the stamping production speed and increases safety hazards. Therefore, combined-sequence die stamping production only saves the use of stamping equipment, and does not fundamentally change the problems of low production efficiency and large labor cost of traditional single-sequence die stamping.

因此,需要设计一种能够提高生产效率并降低人工成本的修边落料复合模具。 Therefore, it is necessary to design a trimming and blanking composite mold that can improve production efficiency and reduce labor costs.

发明内容 Contents of the invention

本实用新型的目的是克服现有技术的不足,提供了一种能够提高生产效率并降低人工成本的修边落料复合模具。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide a trimming and blanking composite mold that can improve production efficiency and reduce labor costs.

为了达到上述目的,本实用新型设计了一种修边落料复合模具,包括上模和下模,其特征在于:下模包括下模座、凸模、废料刀、下模修边刀和下模落料刀,下模座的顶部固定有凸模,凸模的后方固定有下模落料刀,下模落料刀的后侧设有下模修边刀一,废料刀固定在下模座的顶部并位于下模修边刀一的后侧,下模落料刀的左前侧和右前侧分别设有下模修边刀二和下模修边刀三,上模包括上模座、凹模、上模修边刀和上模落料刀,上模座的底部固定有凹模,凹模的前方固定有上模落料刀,上模落料刀的右前侧和左前侧分别设有上模修边刀一和上模修边刀二,凹模的后方固定有上模修边刀三。 In order to achieve the above-mentioned purpose, the utility model designs a compound mold for trimming and blanking, which includes an upper mold and a lower mold. Die blanking knife, the top of the lower mold base is fixed with a punch, the rear of the punch is fixed with a lower mold blanking knife, the rear side of the lower mold blanking knife is provided with a lower mold trimming knife, and the waste knife is fixed on the lower mold base The top of the lower mold edge trimming knife is located at the rear side of the lower mold. The left front side and the right front side of the lower mold blanking knife are respectively provided with the lower mold edge trimming knife two and the lower mold edge trimming knife three. The upper mold includes the upper mold seat, the concave Die, upper mold trimming knife and upper mold blanking knife, the bottom of the upper mold base is fixed with a die, the front of the die is fixed with an upper mold blanking knife, and the right and left front sides of the upper mold blanking knife are respectively equipped with Upper mold trimming knife one and upper mold trimming knife two, the rear of die is fixed with upper mold trimming knife three.

所述的下模座通过压板与压机的机床台面固定。 The lower mold base is fixed to the machine tool table of the pressing machine through the pressing plate.

所述的上模座通过压板与压机的机床上滑块固定。 The upper die base is fixed with the upper slide block of the machine tool of the pressing machine through the pressing plate.

所述的上模与所述的下模匹配。 The upper mold is matched with the lower mold.

本实用新型同现有技术相比,设计了修边落料复合模具的结构,将传统合序模是只能在同一个冲次内完成同一个零件的两个或多个工序,改进为在同一冲次内完成不同零件的两个工序,利用其中一个零件的修边废料作为另外一个零件的落料材料,提高了冲压生产效率,提升了材料利用率,降低了零件成本,节省了模具工装费用,减少了人工成本。 Compared with the prior art, the utility model designs the structure of the trimming and blanking compound mold, and improves the traditional sequential mold that can only complete two or more processes of the same part in the same stroke Two processes of different parts are completed in the same stroke, and the trimming waste of one part is used as the blanking material of the other part, which improves stamping production efficiency, improves material utilization, reduces part cost, and saves mold tooling costs, reducing labor costs.

附图说明 Description of drawings

图1为本实用新型的下模俯视图。 Fig. 1 is the top view of the lower die of the present utility model.

图2为本实用新型的上模仰视图。 Fig. 2 is a bottom view of the upper mold of the present utility model.

图3为本实用新型的下模正二侧视图。 Fig. 3 is the positive two side views of the lower die of the present utility model.

参见图1-图3,1为下模座;2为凸模;3为废料刀;4为上模座;5为凹模;6为下模修边刀一;7为下模修边刀二;8为下模修边刀三;9为下模落料刀;10为上模修边刀一;11为上模修边刀二;12为上模修边刀三;13为上模落料刀。 Refer to Figure 1-Figure 3, 1 is the lower mold base; 2 is the punch; 3 is the scrap knife; 4 is the upper mold base; 5 is the die; 6 is the lower mold trimming knife; 7 is the lower mold trimming knife 2; 8 is the lower mold trimming knife three; 9 is the lower mold blanking knife; 10 is the upper mold trimming knife one; 11 is the upper mold trimming knife two; 12 is the upper mold trimming knife three; 13 is the upper mold Blanking knife.

具体实施方式 Detailed ways

现结合附图对本实用新型做进一步描述。 Now in conjunction with accompanying drawing, the utility model is further described.

参见图1、图2和图3,本实用新型是一种修边落料复合模具,包括上模和下模。下模包括下模座1、凸模2、废料刀3、下模修边刀和下模落料刀9,下模座1的顶部固定有凸模2,凸模2的后方固定有下模落料刀9,下模落料刀9的后侧设有下模修边刀一6,废料刀3固定在下模座1的顶部并位于下模修边刀一6的后侧,下模落料刀9的左前侧和右前侧分别设有下模修边刀二7和下模修边刀三8,上模包括上模座4、凹模5、上模修边刀和上模落料刀13,上模座4的底部固定有凹模5,凹模5的前方固定有上模落料刀13,上模落料刀13的右前侧和左前侧分别设有上模修边刀一10和上模修边刀二11,凹模5的后方固定有上模修边刀三12。 Referring to Fig. 1, Fig. 2 and Fig. 3, the utility model is a kind of trimming blanking compound die, comprises upper die and lower die. The lower mold includes a lower mold base 1, a punch 2, a waste knife 3, a lower mold trimming knife and a lower mold blanking knife 9, the top of the lower mold base 1 is fixed with a punch 2, and the rear of the punch 2 is fixed with a lower mold Blanking knife 9, the rear side of lower mold blanking knife 9 is provided with lower mold edge trimming knife 6, and waste material knife 3 is fixed on the top of lower mold base 1 and is positioned at the rear side of lower mold edge trimming knife 6, and lower mold falls The left front side and the right front side of the material knife 9 are respectively provided with a lower mold trimming knife 2 7 and a lower mold trimming knife 3 8, and the upper mold includes an upper mold base 4, a die 5, an upper mold trimming knife and an upper mold blanking Cutter 13, the bottom of patrix seat 4 is fixed with die 5, and the place ahead of die 5 is fixed with patrix blanking knife 13, and the right front side and the left front side of patrix blanking knife 13 are provided with patrix trimming knife 1 respectively 10 and patrix trimming knife two 11, the rear of die 5 is fixed with patrix trimming knife three 12.

本实用新型中,上模与下模匹配。下模座1为固定工作零件及辅助零件的基座,下模座1通过压板与压机的机床台面固定,带动工作零件工作。 In the utility model, the upper die matches the lower die. The lower mold base 1 is the base for fixing the working parts and auxiliary parts, and the lower mold base 1 is fixed with the machine tool table of the press through the pressing plate to drive the working parts to work.

凸模2通过形状初定位零件工序件。 The punch 2 preliminarily locates the part process piece through the shape.

废料刀3用于切断废料,使排废顺畅。 Waste knife 3 is used for cutting off waste material, makes waste discharge smooth and easy.

下模修边刀通过切断零件修出零件外轮廓,将多余材料,即废料,与零件本体分离。 The trimming knife of the lower mold trims the outer contour of the part by cutting off the part, and separates the excess material, that is, the waste material, from the part body.

下模落料刀9通过切断零件材料得到落料片,落料片为后工序工作原材料。 The blanking knife 9 of the lower mold obtains the blanking sheet by cutting off the part material, and the blanking sheet is the working raw material of the subsequent process.

上模座4为固定工作零件及辅助零件的基座,上模座4通过压板与压机的机床上滑块固定,带动工作零件工作。 The upper die base 4 is the base for fixing the working parts and auxiliary parts, and the upper die base 4 is fixed by the upper slide block of the machine tool of the pressing plate and the press to drive the working parts to work.

上模向下运动时,凹模5压住零件工序件,保证工序件定位稳定。 When the upper die moves downward, the die 5 presses the process part of the part to ensure the stable positioning of the process part.

上模修边刀通过切断零件修出零件外轮廓,将多余材料,即废料,与零件本体分离。 The upper mold trimming knife trims the outer contour of the part by cutting off the part, and separates the excess material, that is, the waste material, from the part body.

上模落料刀13通过切断零件材料得到落料片,落料片为后工序工作原材料。 Upper mold blanking knife 13 obtains blanking sheet by cutting off part material, and blanking sheet is the working raw material of subsequent process.

本实用新型在冲压生产过程中,压机上滑块带动上模座4,上模座4带动工作零件凹模5、上模修边刀和上模落料刀13向下运动。当压机上滑块运行到下死点时,上模修边刀与对应的下模修边刀同时与中间零件接触,完成该零件的修边工序。接着,废料刀3将过长废料切断,废料与中间零件分离得到该零件的落料片。同时上模落料刀13、下模落料刀9与中间零件接触,完成另外一个零件的落料工序,材料与中间零件分离得到另外一个零件的落料片。 In the stamping production process of the utility model, the upper slide block of the press drives the upper mold base 4, and the upper mold base 4 drives the working part die 5, the upper mold trimming knife and the upper mold blanking knife 13 to move downward. When the upper slider of the press moves to the bottom dead point, the upper mold trimming knife and the corresponding lower mold trimming knife contact the intermediate part at the same time, and the trimming process of the part is completed. Then, the waste knife 3 cuts off the excessively long waste material, and the waste material is separated from the intermediate part to obtain the blanking sheet of the part. Simultaneously, upper mold blanking knife 13 and lower mold blanking knife 9 are in contact with the intermediate part to complete the blanking process of another part, and the material is separated from the intermediate part to obtain a blanking sheet of another part.

本实用新型同设计了修边落料复合模具的结构,将传统合序模是只能在同一个冲次内完成同一个零件的两个或多个工序,改进为在同一冲次内完成不同零件的两个工序,利用其中一个零件的修边废料作为另外一个零件的落料材料,提高了冲压生产效率,提升了材料利用率,降低了零件成本,节省了模具工装费用,减少了人工成本。 The utility model also designs the structure of the trimming and blanking compound mold, and improves the traditional sequential mold that can only complete two or more processes of the same part in the same stroke to complete different processes in the same stroke. In the two processes of the parts, the trimming waste of one part is used as the blanking material of the other part, which improves the stamping production efficiency, improves the material utilization rate, reduces the part cost, saves the mold tooling cost, and reduces the labor cost .

Claims (4)

1.一种修边落料复合模具,包括上模和下模,其特征在于:下模包括下模座(1)、凸模(2)、废料刀(3)、下模修边刀和下模落料刀(9),下模座(1)的顶部固定有凸模(2),凸模(2)的后方固定有下模落料刀(9),下模落料刀(9)的后侧设有下模修边刀一(6),废料刀(3)固定在下模座(1)的顶部并位于下模修边刀一(6)的后侧,下模落料刀(9)的左前侧和右前侧分别设有下模修边刀二(7)和下模修边刀三(8),上模包括上模座(4)、凹模(5)、上模修边刀和上模落料刀(13),上模座(4)的底部固定有凹模(5),凹模(5)的前方固定有上模落料刀(13),上模落料刀(13)的右前侧和左前侧分别设有上模修边刀一(10)和上模修边刀二(11),凹模(5)的后方固定有上模修边刀三(12)。 1. A trimming and blanking compound mold, comprising a patrix and a counterdie, is characterized in that: the counterdie comprises a counterdie seat (1), a punch (2), a scrap knife (3), a counterdie trimming knife and The lower mold blanking knife (9), the top of the lower mold base (1) is fixed with a punch (2), the rear of the punch (2) is fixed with a lower mold blanking knife (9), the lower mold blanking knife (9 ) is provided with the lower mold trimming knife one (6), the scrap knife (3) is fixed on the top of the lower mold seat (1) and is located on the rear side of the lower mold trimming knife one (6), and the lower mold blanking knife The left front side and the right front side of (9) are respectively provided with the lower mold trimming knife two (7) and the lower mold trimming knife three (8), and the upper mold includes the upper mold base (4), the concave mold (5), the upper mold Trimming knife and upper mold blanking knife (13), the bottom of upper mold base (4) is fixed with die (5), the front of die (5) is fixed with upper die blanking knife (13), upper die falls The right front side and the left front side of the feed knife (13) are respectively provided with a patrix trimming knife one (10) and a patrix trimming knife two (11), and the rear of the die (5) is fixed with a patrix trimming knife three ( 12). 2.根据权利要求1所述的一种修边落料复合模具,其特征在于:所述的下模座(1)通过压板与压机的机床台面固定。 2. A compound mold for trimming and blanking according to claim 1, characterized in that the lower mold base (1) is fixed to the machine table of the press by a pressing plate. 3.根据权利要求1所述的一种修边落料复合模具,其特征在于:所述的上模座(4)通过压板与压机的机床上滑块固定。 3. A trimming and blanking composite mold according to claim 1, characterized in that: the upper mold base (4) is fixed by the pressing plate and the upper slider of the machine tool of the press. 4.根据权利要求1所述的一种修边落料复合模具,其特征在于:所述的上模与所述的下模匹配。 4. A composite mold for trimming and blanking according to claim 1, characterized in that: said upper mold is matched with said lower mold.
CN201420660190.5U 2014-11-06 2014-11-06 A kind of deburring blanking composite die Expired - Fee Related CN204208969U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106513500A (en) * 2016-11-18 2017-03-22 安徽江淮汽车集团股份有限公司 MPV vehicle model beam connecting plate punch forming technology and trimming die
CN106984695A (en) * 2017-05-31 2017-07-28 安徽江淮汽车集团股份有限公司 Shell type repaiies stamping die

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106513500A (en) * 2016-11-18 2017-03-22 安徽江淮汽车集团股份有限公司 MPV vehicle model beam connecting plate punch forming technology and trimming die
CN106513500B (en) * 2016-11-18 2018-05-08 安徽江淮汽车集团股份有限公司 A kind of MPV vehicles cross-beam connecting plate punch forming process and Trimming Die
CN106984695A (en) * 2017-05-31 2017-07-28 安徽江淮汽车集团股份有限公司 Shell type repaiies stamping die

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Granted publication date: 20150318