CN205466196U - Punching machine device with mechanical arm - Google Patents
Punching machine device with mechanical arm Download PDFInfo
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- CN205466196U CN205466196U CN201620278805.7U CN201620278805U CN205466196U CN 205466196 U CN205466196 U CN 205466196U CN 201620278805 U CN201620278805 U CN 201620278805U CN 205466196 U CN205466196 U CN 205466196U
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- 238000004080 punching Methods 0.000 title abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000012545 processing Methods 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 238000009415 formwork Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Abstract
本实用新型涉及一种冲床装置,具体的说是一种带有机械手的冲床装置,包括机身,机身设置有上底座和下底座,上底座设置有上模座,下底座设置有下模座,上模座和下模座上均设置有多个凹字形的通槽,上底座的四角分别设置有限位导轨,下底座的四角分别设置有支脚,冲床设置有一个搬运冲件的机械手。本实用新型装置具有如下有益效果:机械手可以自由的在冲床一侧转动,能连续不断的把毛坯送到冲料平台上去加工,把成品件搬移到成品堆上;本实用新型装置结构简单,实施成本较低。能提高自动化程度,减轻劳动强高,提高生产安全性,减少劳动事故发生。
The utility model relates to a punching device, specifically a punching device with a manipulator, including a body, the body is provided with an upper base and a lower base, the upper base is provided with an upper die base, and the lower base is provided with a lower die The base, the upper die base and the lower die base are provided with a plurality of concave-shaped through grooves, the four corners of the upper base are respectively provided with limit guide rails, the four corners of the lower base are respectively provided with feet, and the punch is provided with a manipulator for handling punched parts. The utility model device has the following beneficial effects: the manipulator can freely rotate on one side of the punch press, can continuously send the blank to the punching platform for processing, and move the finished product to the finished product pile; the utility model device has a simple structure and is easy to carry out. The cost is lower. It can improve the degree of automation, reduce labor intensity, improve production safety, and reduce labor accidents.
Description
技术领域 technical field
本实用新型涉及一种冲床装置,具体的说是一种带有机械手的冲床装置。 The utility model relates to a punch device, in particular to a punch device with a manipulator.
背景技术 Background technique
在汽车、摩托车配件生产领域,冲床的应用非常普遍。冲床就是一台冲压式压力机。在生产过程中,冲压工艺由于比传统机械加工来说有节约材料和能源,效率高,对操作者技术要求不高及通过各种模具应用可以做出机械加工所无法达到的产品这些优点,因而它的用途越来越广泛。冲压生产主要是针对板材的,其通过模具,能做出落料、冲孔、成型、拉深、修整、精冲、整形、铆接及挤压件等等,广泛应用于各个领域。 In the field of automobile and motorcycle parts production, the application of punching presses is very common. A punch press is a stamping press. In the production process, compared with traditional mechanical processing, the stamping process has the advantages of saving materials and energy, high efficiency, low technical requirements for operators, and the ability to produce products that cannot be achieved by mechanical processing through various mold applications. Therefore, Its use is more and more extensive. Stamping production is mainly for sheet metal. It can make blanking, punching, forming, deep drawing, trimming, fine blanking, shaping, riveting and extrusion parts through molds, which are widely used in various fields.
冲床是工业加工中常用的加工设备。主要针对板材,通过模具,能做出落料、冲孔、成形、修理、精冲等加工,通过电动机输出动力带动滑块的上下运动来实现对工件的加工,一般都通过操作台来控制电动机的开启关闭。传统冲床的操作台都固定设置于工作台上,但是此类操作台不仅较占用场地,车间工人操作十分的不便。 Punch presses are commonly used processing equipment in industrial processing. Mainly for sheet metal, through the mold, blanking, punching, forming, repair, fine blanking and other processing can be done. The output power of the motor drives the slider to move up and down to realize the processing of the workpiece. Generally, the motor is controlled by the console. on and off. The operating table of the traditional punching machine is fixed on the workbench, but this type of operating table not only occupies a lot of space, but also is very inconvenient for the workshop workers to operate.
目前国内很多工厂的生产线上机床装卸工件仍由人工完成,劳动强度大,生产效率低。为了提高生产加工的工作效率, 降低成本, 并使生产线发展成为柔性制造系统, 适应现代自动化大生产, 针对具体生产工艺, 利用机械手技术,设计用一种自动上下料机械手代替人工工作,以提高劳动生产率。 At present, the loading and unloading of machine tools on the production lines of many domestic factories is still done manually, which is labor-intensive and low in production efficiency. In order to improve the efficiency of production and processing, reduce costs, and make the production line develop into a flexible manufacturing system, adapt to modern automated large-scale production, according to the specific production process, use the technology of manipulators to design an automatic loading and unloading manipulator to replace manual work, so as to improve labor efficiency. productivity.
发明内容 Contents of the invention
针对现有技术中存在的不足,提供了一种带有机械手的冲床装置,包括机身,机身设置有上底座和下底座,上底座设置有上模座,下底座设置有下模座,上模座和下模座上均设置有多个凹字形的通槽,上底座的四角分别设置有限位导轨,下底座的四角分别设置有支脚,冲床设置有一个搬运冲件的机械手。 Aiming at the deficiencies in the prior art, a punch device with a manipulator is provided, including a body, the body is provided with an upper base and a lower base, the upper base is provided with an upper mold base, and the lower base is provided with a lower mold base, Both the upper mold base and the lower mold base are provided with a plurality of concave-shaped through grooves, the four corners of the upper base are respectively provided with limit guide rails, the four corners of the lower base are respectively provided with feet, and the punch is provided with a manipulator for handling punched parts.
进一步的,机械手包括带有旋转电机的底座,由旋转电机带动旋转、连接在底座上的齿轮底盘,齿轮底盘后方铰接有带有旋转电机的第一支臂,第一支臂后方铰接有带有旋转电机的第二支臂,第二支臂的末端固定有带有旋转电机、可抓取冲件的抓手。 Further, the manipulator includes a base with a rotating motor, driven by the rotating motor to rotate and connected to the gear chassis on the base, the rear of the gear chassis is hinged with a first arm with a rotating motor, and the rear of the first arm is hinged with a The second support arm of the rotary motor is fixed with a gripper with the rotary motor at the end of the second support arm, which can grab the stamped parts.
进一步的,机械手的底座的旋转角度为360°,第一支臂的旋转角度为180°,第二支臂的旋转角度为180°,抓手的旋转角度为180°,电机均为伺服电机。 Further, the rotation angle of the base of the manipulator is 360°, the rotation angle of the first arm is 180°, the rotation angle of the second arm is 180°, the rotation angle of the gripper is 180°, and the motors are all servo motors.
进一步的,上底座和上模座之间以及下底座和下模座之间均通过螺栓和螺母连接。 Further, the connection between the upper base and the upper mold base and between the lower base and the lower mold base are connected by bolts and nuts.
更进一步的,上模座的尺寸为930×700mm,下模座的尺寸为1420×930mm,连杆的行程为300-400mm,上模座的通槽为4-6个,下模座的通槽为6-10个。 Furthermore, the size of the upper mold base is 930×700mm, the size of the lower mold base is 1420×930mm, the stroke of the connecting rod is 300-400mm, the upper mold base has 4-6 through slots, and the lower mold base has a There are 6-10 slots.
本实用新型装置与现有技术相比,具有如下有益效果:机械手可以自由的在冲床一侧转动,能连续不断的把毛坯送到冲料平台上去加工,把成品件搬移到成品堆上;本实用新型结构简单,实施成本较低。能提高自动化程度,减轻劳动强高,提高生产安全性,减少劳动事故发生。 Compared with the prior art, the device of the utility model has the following beneficial effects: the manipulator can freely rotate on one side of the punching machine, can continuously send the blank to the punching platform for processing, and move the finished product to the finished product pile; The utility model has simple structure and low implementation cost. It can improve the degree of automation, reduce labor intensity, improve production safety, and reduce labor accidents.
附图说明 Description of drawings
图1为本用新型的装置示意图。 Fig. 1 is the device schematic diagram of this utility model.
其中,1、支脚,2、下底座,3、下模座,4、梯子,5、限位导轨,6、上模座,7、上底座,8、护栏,9、电机,10、第二支臂,11、连杆,12、通槽,13、第一支臂,14、齿轮底盘,15、底座,16、抓手。 Among them, 1. Foot, 2. Lower base, 3. Lower mold base, 4. Ladder, 5. Limit guide rail, 6. Upper mold base, 7. Upper base, 8. Guardrail, 9. Motor, 10, Second Support arm, 11, connecting rod, 12, through groove, 13, first support arm, 14, gear chassis, 15, base, 16, gripper.
具体实施方式 detailed description
下面结合图1对本实用新型的具体实施方式作进一步的解释说明:一种带有机械手的冲床装置,包括机身,机身设置有上底座7和下底座2,上底座7设置有上模座6,下底座2设置有下模座3,上模座6和下模座3上均设置有多个凹字形的通槽12,上底座7的四角分别设置有限位导轨5,下底座2的四角分别设置有支脚1,冲床设置有一个搬运冲件的机械手。 Below in conjunction with Fig. 1, the specific embodiment of the present utility model is further explained: a punch device with a manipulator, comprising a fuselage, the fuselage is provided with an upper base 7 and a lower base 2, and the upper base 7 is provided with an upper mold base 6. The lower base 2 is provided with a lower mold base 3, and the upper mold base 6 and the lower mold base 3 are provided with a plurality of concave-shaped through grooves 12, and the four corners of the upper base 7 are respectively provided with limit guide rails 5, and the lower base 2 The four corners are respectively provided with supporting feet 1, and the punching machine is provided with a manipulator for carrying punched parts.
机械手包括带有旋转电机的底座15,由旋转电机带动旋转、连接在底座上的齿轮底盘14,齿轮底盘14后方铰接有带有旋转电机的第一支臂13,第一支臂13后方铰接有带有旋转电机的第二支臂10,第二支臂10的末端固定有带有旋转电机、可抓取冲件的抓手16。 The manipulator comprises a base 15 with a rotating motor, driven by the rotating motor to rotate and connected to the gear chassis 14 on the base, the gear chassis 14 rear is hinged with a first arm 13 with a rotating motor, and the first arm 13 rear is hinged with There is a second arm 10 with a rotating motor, and the end of the second arm 10 is fixed with a gripper 16 with a rotating motor that can grab punching parts.
机械手的底座15的旋转角度为360°,第一支臂13的旋转角度为180°,第二支臂10的旋转角度为180°,抓手16的旋转角度为180°,电机均为伺服电机。 The rotation angle of the base 15 of the manipulator is 360°, the rotation angle of the first support arm 13 is 180°, the rotation angle of the second support arm 10 is 180°, the rotation angle of the gripper 16 is 180°, and the motors are all servo motors .
上底座7和上模座6之间以及下底座2和下模座3之间均通过螺栓和螺母连接。 Both the upper base 7 and the upper mold base 6 and the lower base 2 and the lower mold base 3 are connected by bolts and nuts.
上模座7的尺寸为930×700mm,下模座3的尺寸为1420×930mm,连杆11的行程为300-400mm,上模座7的通槽12为4-6个,下模座3的通槽12为6-10个。 The size of the upper mold base 7 is 930×700mm, the size of the lower mold base 3 is 1420×930mm, the stroke of the connecting rod 11 is 300-400mm, the number of through grooves 12 of the upper mold base 7 is 4-6, and the lower mold base 3 The through groove 12 is 6-10.
本实用新型装置的工作过程是这样的: The working process of the utility model device is like this:
(1) 在初始状态下,机械手位于冲床设备的一侧,冲床的毛坯件和成品件堆放在机械手的两侧; (1) In the initial state, the manipulator is located on one side of the punch equipment, and the blanks and finished parts of the punch are stacked on both sides of the manipulator;
(2)开始冲压时,机械手的抓手16抓取毛坯件,机械手旋转移动,将毛坯件放在冲床的下模座3的下模板上; (2) When stamping is started, the gripper 16 of the manipulator grabs the blank, the manipulator rotates and moves, and the blank is placed on the lower template of the lower mold base 3 of the punch press;
(3)将毛坯件通过夹具固定在下模板上; (3) Fix the blank on the lower formwork through the clamp;
(4)冲床通电、冲压; (4) The punch press is energized and punched;
(5)将固定在下模板上的成品件拆下; (5) Remove the finished parts fixed on the lower formwork;
(6) 机械手的抓手16抓取成品件,机械手旋转移动,将成品件放在成品件堆上; (6) The gripper 16 of the manipulator grabs the finished product, the manipulator rotates and moves, and the finished product is placed on the finished product pile;
(7)本实用新型周而复始地重复步骤(1)-(6)步,就能连续不断的把毛坯送到冲料平台上去加工,把成品件搬移到成品堆上。 (7) The utility model repeats the steps (1)-(6) over and over again, and the blanks can be sent to the punching platform for processing continuously, and the finished parts are moved to the finished product pile.
以上实施例仅用以说明本实用新型装置的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。 The above embodiments are only used to illustrate the technical solution of the utility model device without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solution of the utility model can be modified Or an equivalent replacement, without departing from the purpose and scope of the technical solution of the utility model, all of which should be covered by the claims of the utility model.
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CN107252852A (en) * | 2017-06-28 | 2017-10-17 | 安徽机电职业技术学院 | A kind of automatic loading/unloading pressing equipment |
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CN107252852A (en) * | 2017-06-28 | 2017-10-17 | 安徽机电职业技术学院 | A kind of automatic loading/unloading pressing equipment |
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