CN102377295B - Rotor winding equipment - Google Patents

Rotor winding equipment Download PDF

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Publication number
CN102377295B
CN102377295B CN 201110261091 CN201110261091A CN102377295B CN 102377295 B CN102377295 B CN 102377295B CN 201110261091 CN201110261091 CN 201110261091 CN 201110261091 A CN201110261091 A CN 201110261091A CN 102377295 B CN102377295 B CN 102377295B
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winding
rotor
backplate
die
core
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CN102377295A (en
Inventor
郑修林
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Shenzhen Jinminjiang Intelligent Equipment Co Ltd
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Shenzhen Gimech Technology Corp
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Abstract

The embodiment of the invention relates to rotor winding equipment comprising a winding mechanism arranged on a worktable, a dividing mechanism and a winding die for resisting the winding mechanism in winding a rotor core, wherein the winding die comprises a die holder fixed on the winding mechanism and a die body arranged on the die holder and used for winding a winding with a firth width; the die body is also internally telescopically provided with a die core extending out of the die body to resist in winding when a winding with a second width is wound; and the rotor winding equipment also comprises a guard wire mechanism with a pair of guard boards, the guard wire mechanism is arranged on the worktable, and the guard boards are oppositely arranged at two sides of the rotor core in a sliding way and reciprocate relative to the die body of the winding die. The rotor winding equipment provided by the embodiment of the invention can achieve the aim of at least resisting in winding two kinds of windings with different widths, greatly increasing working efficiency and ensuring smooth winding and winding quality.

Description

Rotor winding equipment
Technical field
The embodiment of the invention relates to a kind of rotor winding equipment, especially a kind of spooling equipment that winds the line at external rotor.
Background technology
In the rotor production process, the operation of winding winding need be used rotor winding equipment usually on rotor core, and existing rotor winding equipment generally is equipped with the indexing mechanism of rotor winding mould, winding mechanism, installation rotor core; Its rotor winding mould generally is fixed, and its coiling width is winding width corresponding to a certain specification, thus can only be on rotor core the winding of this specification of winding, applicability is not strong; For two kinds of different rotor cores of the winding width specifications of winding, the winding that surpasses a kind of width specifications is perhaps arranged on the same rotor core, then need cause the dismounting mould to be wasted time and energy thus behind the winding of intact a kind of width specifications, changing the coiling mould, influence operating efficiency widely.In addition; because when coiling, the rotating speed of winding mechanism was very fast, do not protect the guiding protection of line mechanism on the rotor winding equipment, during coiling the groove outside line appears easily or wire-wound goes to other groove; easier appearance coiling bad phenomenon when particularly angle is smaller has influence on the quality of smooth coiling and coiling.
Summary of the invention
Embodiment of the invention technical problem to be solved is: a kind of rotor winding equipment is provided, and its applicability is strong, can assist the winding of two kinds of width specifications of winding at least, and can significantly increase work efficiency and ensure smooth coiling and coiling quality.
For solving the problems of the technologies described above, the embodiment of the invention adopts following technical scheme: a kind of rotor winding equipment, be used for rotor core is wound the line, and comprising:
Winding mechanism is installed on the workbench, is used for winding the line to rotor core;
Indexing mechanism is used for the fixed rotor core and rotor core is rotated calibration;
The coiling mould is used for assisting winding mechanism that rotor core is wound the line, and comprises the die ontology that is fixed on the die holder on the described winding mechanism and is located at the winding that is used for winding first width on the described die holder;
Go back telescopically in the die ontology of described coiling mould the core rod that stretches out the assistance coiling when the winding of winding second width from die ontology is installed; Described rotor winding equipment also comprises the line mechanism that protects that contains a pair of backplate, and this protects line mechanism and is installed on the described workbench, and described a pair of backplate is slidedly arranged on the both sides of rotor core in opposite directions, and reciprocating with respect to the die ontology of described coiling mould.
Further, described backplate is provided with the location notch that is complementary with rotor core, and this location notch is arch groove.
Further, the profile of described backplate is as the forearm shape of stretching out palm.
Further, the described line mechanism that protects comprises backplate bearing that described backplate is installed, installs and fixes thereon slide block, protects the line mechanism base for what this slide block was slidedly arranged on slide rail on it, drives the backplate driver element that this slide block slides and fixes this slide rail for described backplate bearing, described backplate driver element is fixed on described protecting on the line mechanism base and with described backplate and is connected, and describedly protects the line mechanism utilization this protects the line mechanism base and is installed on the described workbench.
Further, described backplate Drive Structure comprises motor, fixes motor cabinet, the feed shaft of this motor, described feed shaft is connected with described backplate bearing, described motor cabinet is fixed on described protecting on the line mechanism base, is driven described backplate bearing and then drives described backplate by feed shaft by motor and slide at slide rail.
Further, the middle part of described core rod is provided with for the arch groove that rotor is positioned, and this arch groove matches with rotor; Also offer on the described arch groove for the positioning convex thing that rotor is positioned, this positioning convex thing matches with rotor.
Further, be provided with a slideway in the described die ontology, depend on flexible unit on the described die holder, described core rod is located in the described slideway slidably by means of this flexible member; Described slideway is for connecting the through hole at die ontology middle part, and the shape of cross section of this slideway and the cross section of core rod are complementary.
Further, described Flexible element comprises that elastic component and this elastic component of confession are placed in elastic component sleeve wherein, described elastic component and described core rod phase elasticity butt, and this elastic component sleeve is fixed on the described die holder, accordingly, offer on this die holder described elastic component is led and spacing bullport.
Further, described elastic component connects by means of a joint pin and described core rod, and this joint pin one end passes described bullport respectively and described slideway locks on described core rod, and the other end and described elastic component connect; Also be with a joint pin guide pin bushing on the described joint pin outer wall, this guide pin bushing is slidedly arranged in the described bullport.
Further, described spooling equipment also includes the feed mechanism that is installed on the described workbench, and described indexing mechanism is installed on this feed mechanism, and rotor core connects by means of the feeding of described feed mechanism and described rotor winding mould elasticity or breaks away from.
The beneficial effect of the embodiment of the invention is: by adopting flexible to change the rotor winding mould of working position at spooling equipment, make rotor winding equipment can assist the winding of two kinds of width specifications of winding at least; Need not change the rotor winding mould, significantly improve the operating efficiency of coiling; Simultaneously, adopted and protected line mechanism, ensured the quality of smooth coiling and coiling.
Below in conjunction with accompanying drawing the embodiment of the invention is described in further detail.
Description of drawings
Fig. 1 is the blast stereogram of embodiment of the invention rotor winding equipment.
Fig. 2 is the stereogram that embodiment of the invention rotor winding equipment is removed protective cover.
Fig. 3 is the stereogram of embodiment of the invention rotor winding Device Host.
Fig. 4 is the explosive view of embodiment of the invention rotor winding Device Host.
Fig. 5 is the stereogram of embodiment of the invention rotor winding equipment winding mechanism.
Fig. 6 is the cutaway view of embodiment of the invention rotor winding equipment winding mechanism.
Fig. 7 is the explosive view of embodiment of the invention rotor winding equipment coiling mould.
Fig. 8 is the cutaway view of embodiment of the invention rotor winding equipment coiling mould.
Fig. 9 is the schematic diagram that embodiment of the invention rotor winding mould is positioned at first working position.
Figure 10 is the schematic diagram that embodiment of the invention rotor winding mould is positioned at second working position.
Figure 11 is the schematic diagram of rotor core M coiling.
Figure 12 is the stereogram of embodiment of the invention rotor winding equipment thread cutting mechanism.
Figure 13 is the stereogram that embodiment of the invention rotor winding equipment protects line mechanism.
Embodiment
Extremely scheme as Fig. 1--shown in, the embodiment of the invention provides a kind of rotor winding equipment tool, this rotor winding equipment comprises cabinet 1, by the coiling of winding mechanism 2, rotor core mould 3, thread cutting mechanism 4, protect the main frame that line mechanism 5, indexing mechanism 6 and feed mechanism 7 form and the control system of controlling described host work, described rotor core M is installed on the described indexing mechanism 6.
As Fig. 1, Fig. 2, described cabinet 1 comprises base for supporting 11, workbench 12 and protective cover 13, be provided with the control system of escape device in the described base for supporting 11, have groove 121 and groove 122 on the described workbench 12, and workbench 12 and protective cover 13 be fixed on the base for supporting 11.If coordinate is the XYZ three-axis reference, the state of this moment is initial position.
As Fig. 3 to Fig. 6, described winding mechanism 2, comprise flying trident unit 21, bracing frame 22, main electric motor units 23, sensing unit 24, be connected unit 25, described flying trident unit 21 comprises flying trident 211, flying trident axle 212, cabling wheel 213, described flying trident axle 212 is installed on the bracing frame 22, and its front end is connected with the corresponding component of described coiling mould 3, and end fixedly has described belt pulley 214, flying trident axle 212 is rotatably installed on the bracing frame 22, and the axial line of flying trident axle 212 is parallel with X-axis; The middle part of flying trident axle 212 is provided be used to the through hole of wearing electromagnetic wire and the cabling wheel 213 of crossing line.Support frame as described above 22 is the square box of hollow, it is fixed on the workbench 12, its top is equipped with described flying trident unit 21, its underpart also is equipped with described feed mechanism 7, and the bottom of bracing frame 22 is provided with for the installing hole 221 that feed mechanism 7 corresponding components are installed, installing hole 222 and reaches the boss 223 that is used for being fixed on the described workbench 12.Described main electric motor units 23 peaces are changeed the below that is fixed on support frame as described above 22, and flying trident axle 212 is driven by belt pulley by main electric motor units 23, does not show belt among the figure; The angular displacement of described sensing unit 24 induction flying trident axles 212 also is transferred in the control system, rotates by the rotation of control system control flying trident axle 212 and then the coiling of control flying trident 211.Described linking unit 25 is fixed on the front end of flying trident axle 212, comprise mould Connection Block 251, bearing pedestal 252 and bearing 253, the tube-in-tube structure that described mould Connection Block 251 leads in being, it utilizes screw and described bearing pedestal 252 to fix, and this bearing pedestal 252 utilizes bearing 253 to be installed in the front end of flying trident axle 212.
As Fig. 7, Fig. 8, described rotor winding mould 3 comprises die holder 31, die ontology 32, core rod 33 and Flexible element 34; Described die holder 31 is disc-shaped base, and it is fixed on the winding mechanism 2.
As Fig. 7, Fig. 8, described die holder 31 is disc-shaped base, and it is fixed on the winding mechanism 2, and described die holder 31 comprises bullport (among the figure not label) and boss (among the figure not label), and this bullport is the shoulder hole that is positioned on die holder 31 axial lines.
As Fig. 7, Fig. 8, described die ontology 32 comprises slideway 321, stopper slot 322, and this slideway 321 is used for sliding within it for core rod 33, and it is for connecting the square tube hole at die ontology 32 middle parts, and its shape and described core rod 33 match; The groove of described stopper slot 322 for having cambered surface, spacing for rotor core M is carried out, die ontology 32 utilizes screw locking on die holder 31, and the center line of die ontology 32 overlaps with the axial line of die holder 31.
As Fig. 7, Fig. 8, described core rod 33 is the square block as the microphone shape, it comprises arch groove 331 and positioning convex thing 332, the groove of described arch groove 331 for having cambered surface, be used for carrying out spacing to rotor core M, described positioning convex thing 332 is positioned on this arch groove 331, and this positioning convex thing 332 is the projection of strip; Described core rod 33 integral body are slidingly mounted in the described slideway 321.
As Fig. 7, Fig. 8, described Flexible element 34 comprises elastic component 341, elastic component sleeve 342, joint pin 343 and is enclosed within joint pin guide pin bushing 344 on the joint pin 343, this Flexible element 34 is attached on the described die holder 31, described elastic component 341 is placed in the elastic component sleeve 342, it utilizes joint pin 343 and described core rod 33 phase elasticity butts, and elastic component 342 is the taper type spring in this enforcement; One end of described joint pin 343 passes described bullport 311 respectively and slideway 321 is locked on the described core rod 33, the other end is then with described elastic component 341 phase elasticity butts and be limited in the described bullport 311, this joint pin 343 makes described core rod 33 be connected with described die holder 31 and can not break away from die ontology 32, this joint pin 343 is hexagon socket head cap screw, its outside also is with a joint pin guide pin bushing 344, and this joint pin guide pin bushing 344 is slidedly arranged in the described bullport 311.Described resilient sleeve 342 utilizes screw to be fixed on the corresponding component of described winding mechanism 2.
As Figure 12, described thread cutting mechanism 4 comprises scissors bit 41, trimming cylinder 42, support 43, lifting unit 44, rotary unit 45, lift cylinder 46; This thread cutting mechanism 4 utilizes described support 43 to be installed on the described protective cover 13.Described scissors bit 41 is installed on the trimming cylinder 42; Described trimming cylinder 42 is double stroke cylinder, it utilizes described rotating shaft 45 to be installed on the described lifting unit 44, described support 43 is installed on the support frame as described above 22, which is provided with lifting unit 44 and lift cylinder 46, this lifting unit 44 comprises slide block 441 and slide rail 442, the slide block 441 of described lifting unit 44 is driven by described lift cylinder 46, described rotary unit 45 comprises holder 451, rotating shaft 452 and linking part 453, this holder 451 is fixed on the described slide block 441, described rotating shaft 452 is hinged on the holder 451, described linking part 453 1 ends are fixed in the described rotating shaft 452, and the other end is connected with described trimming cylinder 42.
As Figure 13, described protect line mechanism 5 comprise backplate 51, along the slide rail 52 of X axis setting, be slidingly mounted on slide block 53 on the slide rail 52, be installed in the backplate bearing 54 on this slide block 53, the backplate driver element 55 that is connected with backplate bearing 54, fixed rack 52 protect line mechanism base 56.Described backplate 51 shapes are as the forearm of stretching out palm, which is provided with for the location notch 511 that rotor core M is positioned, this location notch is the arch groove that is complementary with rotor core M, so that backplate 51 can be on the accurate service position with rotor core M, has ensured the quality of coiling.Simultaneously, backplate 51 has protected rotor core M, has ensured when winding mechanism 2 coilings, can not occur the phenomenon of local winding displacement injustice or random line on the rotor core M, has ensured smooth coiling; This backplate 51 is fixed on the backplate bearing 54; utilize slide block 53 to reciprocatingly slide in slide rail 52 upper edge X-axis; two backplate 51 symmetries of protecting line mechanism 5 are laid on the slide rail 52; by two backplate 51 move toward one another of control system control or motion dorsad, thereby protection rotor core M is so that coiling in the coiling process.Described backplate driver element 55 also comprises motor 551, motor cabinet 552, feed shaft 553, and described feed shaft 553 is connected with described backplate bearing 54, and motor 551 drives backplate bearing 54 by feed shaft 553 and slides at slide rail 52.Described protect line mechanism base 56 comprise slide track seat 561, support this slide track seat 561 base plate 562, connect the engagement plate 563 of slide track seat 561 and base plate 562, described engagement plate 563 is slidedly arranged in the groove 121 of described workbench 12, protect line mechanism 5 and utilize this base plate 57 to be installed on the described feed mechanism 7, protect the motion of line mechanism 5 on Y-axis by control system control feed mechanism 7 and then drive; And the motion of backplate 51 on X-axis is by driver element 55 controls.
As Fig. 4, described indexing mechanism 6 comprises rotating shaft 61, indexing motor 62, supporting bracket 63 and calibration sensing unit (not shown), described calibration rotating shaft 61 and indexing motor 62 are installed on the supporting bracket 63, calibration rotating shaft 61 is driven by indexing motor 62, the angular displacement of described calibration sensing units sense calibration rotating shaft 61 also is transferred in the control system, by the rotational angle of control system control calibration rotating shaft 61 and then the rotational angle of control rotor core M; Described supporting bracket 63 is installed on the corresponding component of described feed mechanism 7.
As Fig. 4, described feed mechanism 7 comprises drive motors 71, feed unit 72, polished rod 73, polished rod seat 74 and feeding sensing unit (not shown), and described drive motors 71 is fixed on the bracing frame 22 of described winding mechanism 2.Described feed unit 72 is driven by described drive motors 71, described sensing unit 73 is supported on the described polished rod 73, and described polished rod 73 is installed in the installing hole 222 of support frame as described above 22, polished rod 75 is installed on the described polished rod seat 74 simultaneously, on the base for supporting 11 of 77 fixing described cabinets 1 of described polished rod seat.The angular displacement of described feeding sensing units sense polished rod 73 also is transferred in the control system, by the rotation of control system control polished rod 73 and then the feeding of control feed mechanism 7.
As shown in Figure 7, when not working, core rod 33 namely is positioned at slideway 321 away from an end of die holder 31 owing to the elastic thrust effect that is subjected to elastic component 341 is in extended position.
As shown in figure 11, will be around 4 groups of windings on the rotor core M that present embodiment coiling mould winds the line, every group of winding all comprises first winding of a D1 width and second winding of a D2 width, D1 is greater than D2, correspondingly, working position around first winding is first working position, is second working position around the working position of second winding.
As Fig. 9, Figure 10, during work, earlier around first group of coil, at first around the second less winding of width, rotor core M is driven by feed mechanism 7 and moves along the Y-axis positive direction, meanwhile, protect also moving along the Y-axis positive direction with feed mechanism 7 of line mechanism 5, protect two backplates, the 51 controlled systems control of line mechanism 5, go in the same direction along X-direction, two backplates 51 can be close to rotor core M both sides and common near coiling mould 3 with rotor core M; After arriving the second predetermined working position, rotor core M contacts core rod 33, because core rod 33 is subjected to the elastic force effect of Flexible element 34 and is close to location rotor core M by its arch groove 331, positioning convex thing 332 is further finely tuned the correcting location to rotor core M, guaranteed that rotor core M can accurately be positioned on second working position, and then guaranteed the quality of coiling accuracy and second winding.After having good positioning, namely begin coiling by winding mechanism 2.
Behind intact second winding, winding mechanism 2 suspends, protecting the backplate 51 of line mechanism 5 goes to open predetermined distance mutually along the X-axis back of the body, subsequently, rotor core M is fed mechanism 7 and drives continuation to the motion of Y-axis positive direction and extruding coiling mould 3, core rod 33 is expressed in the slideway 321 of die ontology 2, meanwhile, two backplates 51 that protect line mechanism 5 are close to rotor core M both sides and common near coiling mould 3 with rotor core M equally, after arriving first working position, this moment, rotor core M was by the stopper slot 322 chucking location on the described die ontology 32, simultaneously, the arch groove 331 of core rod 33 still tightens and finely tunes correcting and locatees described rotor core M, has guaranteed that rotor core M can accurately be positioned on first working position, and then has also guaranteed the quality of first winding.
As Figure 11, behind intact second winding, first group of winding namely finished, feed mechanism 7 drives rotor core M and rotor winding mould 3 is separated, rotor core M clockwise rotates 90 degree under corresponding indexing mechanism 6 drives makes rotor core M treat that the position of winding winding aligns rotor winding mould 3, can repeat the winding operation of foregoing winding again.
Because the core rod 33 scalable movements of rotor winding mould 3, realize the different coiling width of winding thereby can stretch out as required or return, can be around the coil of different in width on same rotor, its applicability is strong, and mold exchange more, significantly improved the operating efficiency of coiling.
After coiling was finished, thread cutting mechanism 4 was started working, and electromagnetic wire is cut off automatically, and the coiling step of rotor core M is all finished.
Described the above be the specific embodiment of the present invention; should be pointed out that the general expression technical staff for the art, under the prerequisite that does not break away from the principle of the invention; can also make some improvements and modifications, these improvements and modifications also are considered as protection scope of the present invention.

Claims (9)

1. a rotor winding equipment is used for rotor core is wound the line, and comprising:
Winding mechanism is installed on the workbench, is used for winding the line to rotor core;
Indexing mechanism is used for the fixed rotor core and rotor core is rotated calibration;
The coiling mould is used for assisting winding mechanism that rotor core is wound the line, and comprises the die ontology that is fixed on the die holder on the described winding mechanism and is located at the winding that is used for winding first width on the described die holder;
It is characterized in that: go back telescopically in the die ontology of described coiling mould the core rod that stretches out the assistance coiling when the winding of winding second width from die ontology is installed; Described rotor winding equipment also comprises the line mechanism that protects that contains a pair of backplate, and this protects line mechanism and is installed on the described workbench, and described a pair of backplate is slidedly arranged on the both sides of rotor core in opposite directions, and reciprocating with respect to the die ontology of described coiling mould; The described line mechanism that protects comprises backplate bearing that described backplate is installed, installs and fixes thereon slide block, protects the line mechanism base for what this slide block was slidedly arranged on slide rail on it, drives the backplate driver element that this slide block slides and fixes this slide rail for described backplate bearing, described backplate driver element is fixed on described protecting on the line mechanism base and with described backplate and is connected, and describedly protects the line mechanism utilization this protects the line mechanism base and is installed on the described workbench; Described winding mechanism comprises the bracing frame that is fixed on the workbench, be installed on the support frame as described above and by the shaft-driven flying trident of a flying trident, be located at main electric motor units that the support frame as described above below is used for driving described flying trident axle, the angular displacement that is used for the described flying trident axle of induction is so that the sensing unit that control system control flying trident axle rotates and be fixed in described flying trident axle front end to connect the linking unit that limits described coiling mould.
2. rotor winding equipment as claimed in claim 1, it is characterized in that: described backplate driver element comprises motor, fixes motor cabinet, the feed shaft of this motor, described feed shaft is connected with described backplate bearing, described motor cabinet is fixed on described protecting on the line mechanism base, is driven described backplate bearing and then drives described backplate by feed shaft by motor and slide at slide rail.
3. rotor winding equipment as claimed in claim 1, it is characterized in that: described backplate is provided with the location notch that is complementary with rotor core, and this location notch is arch groove.
4. rotor winding equipment as claimed in claim 1, it is characterized in that: the profile of described backplate is as the forearm shape of stretching out palm.
5. rotor winding equipment as claimed in claim 1, it is characterized in that: the middle part of described core rod is provided with for the arch groove that rotor is positioned, and this arch groove matches with rotor; Also offer on the described arch groove for the positioning convex thing that rotor is positioned, this positioning convex thing matches with rotor.
6. rotor winding equipment as claimed in claim 1, it is characterized in that: be provided with a slideway in the described die ontology, depend on flexible unit on the described die holder, described core rod is located in the described slideway slidably by means of this flexible member; Described slideway is for connecting the through hole at die ontology middle part, and the shape of cross section of this slideway and the cross section of core rod are complementary.
7. rotor winding equipment as claimed in claim 6, it is characterized in that: described Flexible element comprises that elastic component and this elastic component of confession are placed in elastic component sleeve wherein, described elastic component and described core rod phase elasticity butt, and this elastic component sleeve is fixed on the described die holder, accordingly, offer on this die holder described elastic component is led and spacing bullport.
8. rotor winding equipment as claimed in claim 7, it is characterized in that: described elastic component connects by means of a joint pin and described core rod, this joint pin one end passes described bullport respectively and described slideway locks on described core rod, and the other end and described elastic component connect; Also be with a joint pin guide pin bushing on the described joint pin outer wall, this guide pin bushing is slidedly arranged in the described bullport.
9. rotor winding equipment as claimed in claim 1, it is characterized in that: described spooling equipment also includes the feed mechanism that is installed on the described workbench, and described indexing mechanism is installed on this feed mechanism, and rotor core connects by means of the feeding of described feed mechanism and described rotor winding mould elasticity or breaks away from.
CN 201110261091 2011-09-05 2011-09-05 Rotor winding equipment Active CN102377295B (en)

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