CN102348521B - Pouring facility, and pouring method - Google Patents
Pouring facility, and pouring method Download PDFInfo
- Publication number
- CN102348521B CN102348521B CN2009801579396A CN200980157939A CN102348521B CN 102348521 B CN102348521 B CN 102348521B CN 2009801579396 A CN2009801579396 A CN 2009801579396A CN 200980157939 A CN200980157939 A CN 200980157939A CN 102348521 B CN102348521 B CN 102348521B
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- Prior art keywords
- casting mold
- casting
- loaded
- conveying carrier
- mold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D45/00—Equipment for casting, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Casting Devices For Molds (AREA)
Abstract
Provided are a pouring facility and a pouring method, which are enabled to retain a long pouring time period within a short time cycle by a simple construction. The pouring facility (20) comprises a mold carry-in line (2) for carrying an unpoured mold (1), a mold carry-out line (4) arranged in parallel with and at a predetermined distance (D) from the mold carry-in line (2), for carrying a poured mold (3), two pouring machines (5 and 6) arranged in a direction perpendicular to and at the predetermined distance (D) from the mold carry-in line (2), for pouring the molten metal into the mold (1), and a transfer carriage (7) capable of moving in the direction perpendicular to the mold carry-in line (2) and having three loading portions (17, 18 and 19) displaced at the predetermined distance (D) in the movable direction, for placing the molds (1 and 3) thereon.
Description
Technical field
The present invention relates to casting equipment and pouring procedure.Particularly relate to and use casting equipment and the pouring procedure of conveying carrier with respect to many casting machine input and output casting molds.
Background technology
In the past, the casting equipment of being poured into a mould as the casting mold to after moulding, used a casting machine one by one to be poured into a mould (for example,, with reference to Japanese kokai publication hei 10-323749 communique) to the casting mold transported from mo(u)lding line.
Summary of the invention
Yet, owing to using a casting machine to pour into a mould one by one the casting mold transported from mo(u)lding line, exist poring rate ([duration of pouring+supplying melting metal time]/casting mold) than the slow situation of moulding speed (moulding time/casting mold).Herein, " duration of pouring " is the time to the casting-up motlten metal from casting machine, and the supplying melting metal time is the time to casting machine supply (supply) motlten metal.Therefore the time that cast spends sometimes also can become the productive bottleneck that foundry goods is manufactured line.And, if possess many casting machines, casting mold becomes loaded down with trivial details with respect to the input and output of casting machine, casting equipment becomes complicated structure, and, exist the maintenance management aspect need consume a lot of man-hour and the such problem of expense.
Therefore, the object of the invention is to, for addressing the above problem, provide a kind of and can guarantee casting equipment and the pouring procedure of in the circulation of short time, carrying out long-time cast with easy structure.
In order to reach above-mentioned purpose, for example, shown in Fig. 1 and Fig. 7～Figure 15, the casting equipment 20 in the first embodiment of the present invention possesses: for delivery of the casting mold input line 2 of (sky) casting mold 1 of not pouring into a mould; Casting mold output line 4, for delivery of the casting mold 3 after cast, be configured to distance B parallel with casting mold input line 2 and the regulation that staggers; Two casting machines 5,6 of being poured into a mould to casting mold 1, they are configured to the distance B that staggers and stipulate in the direction with casting mold input line 2 quadratures; And conveying carrier 7, can move along the direction with casting mold input line 2 quadratures, there is the " loaded " position 17,18,19 that the 3 distance B ground that are on the direction that can move the regulation that staggers load casting mold 1,3.
If be configured to above-mentioned such, because casting equipment possesses, can move and have 3 conveying carriers of " loaded " position of mounting casting mold that are on the direction that can move the distance of the regulation that staggers along the direction with casting mold input line quadrature, therefore become and can guarantee to carry out the casting equipment of cast for a long time in short time circulation with easy structure.For example, the first casting machine in two place's " loaded " position in 3 place's " loaded " position and casting mold input line and two casting machines is communicated with, the casting mold of not cast is delivered to " loaded " position, and then the casting mold that will utilize again the first casting machine to complete after cast is delivered to " loaded " position.Next, the distance that makes conveying carrier stagger and stipulate, make mounting have the not " loaded " position of the casting mold of cast be communicated with the first casting machine and the remaining place's " loaded " position in 3 place's " loaded " position is communicated with the casting mold input line, the not casting mold of cast loaded in " loaded " position is shifted to the first casting machine, the not casting mold of cast on the casting mold input line is transferred to " loaded " position.Next, make conveying carrier stagger regulation distance and turn back to initial position, mounting is had by the " loaded " position of the casting mold after the first casting machine cast to be communicated with the casting mold output line, make to be communicated with the second casting machine in two casting machines for shift the not " loaded " position of the casting mold of cast towards the first casting machine, the casting mold loaded after the cast of " loaded " position is transferred to the casting mold output line, will utilize the casting mold after the second casting machine is poured into a mould to transfer to " loaded " position.Next, make conveying carrier stagger regulation distance and turn back to the second place, mounting is had and utilize the " loaded " position of the casting mold after the second casting machine is poured into a mould to be communicated with the casting mold output line, make to be communicated with the second casting machine for the " loaded " position of the casting mold mounting of not pouring into a mould, the casting mold loaded after the cast of " loaded " position is transferred to the casting mold output line, the not casting mold of cast loaded in " loaded " position is transferred to the second casting machine.Like this, by the conveying carrier that staggers, can guarantee to utilize the duration of pouring of two casting machines long in short time circulation with easy structure.
For example, shown in Fig. 1, according to the casting equipment 20 in the first embodiment, in casting equipment in the second embodiment of the present invention, casting mold input line 2 and casting mold output line 4 have the first driven roller 15 that casting mold 1,3 (with reference to Fig. 2 and Fig. 3) is carried.
If be configured to above-mentioned such, owing on the casting mold input line He on the casting mold output line, utilizing driven roller to be carried casting mold, even therefore there is the casting mold of constant weight, also can carry reliably, and, can also on casting mold input line or casting mold output line, arrange and the temporary safe-keeping casting mold.
For example, shown in Fig. 1, according to the casting equipment 20 in the first embodiment, in casting equipment in the 3rd embodiment of the present invention, conveying carrier 7 has from casting mold input line 2 towards " loaded " position 17,18,19 and shifts casting molds 1 (with reference to Fig. 3) and 4 the second driven rollers 8 that shift casting molds 3 (with reference to Fig. 2) from " loaded " position 17,18,19 towards the casting mold output line.
If be configured to above-mentioned like that,, owing to utilizing driven roller from conveying carrier towards the casting mold input line and the casting mold output line is shifted casting mold, even therefore there is the casting mold of constant weight, also can shift reliably.
For example, shown in Fig. 1, according to the casting equipment 20 in the first embodiment, in casting equipment in the 4th embodiment of the present invention, have the casting mold 1 (with reference to Fig. 3) of the mounting of the " loaded " position 17,18,19 at conveying carrier 7 is shifted and 17,18,19 the 3rd driven rollers 9 that shift casting molds 3 (with reference to Fig. 2) from casting machine 5,6 towards " loaded " position towards casting machine 5,6.
If be configured to above-mentioned like that, owing to utilizing driven roller to shift casting mold from conveying carrier towards casting machine, even therefore there is the casting mold of constant weight, also can shift reliably.
For example, shown in Fig. 2 and Fig. 7, according to the casting equipment 20 of the first embodiment, in the casting equipment of the 5th embodiment of the present invention, by the 3rd driven roller 9, make the pouring position of the sprue position 16 aligning casting machines 5,6 of casting mold 1.
If be configured to above-mentioned such,, owing to utilizing the driven roller that shifts casting mold from conveying carrier towards casting machine to make the pouring position of the sprue position alignment casting machine of casting mold, therefore can make with easy structure the pouring position of the sprue position alignment casting machine of casting mold.
For example, shown in Fig. 1, casting equipment 20 according to the first embodiment, in the casting equipment of the 6th embodiment of the present invention, further possess for to two casting machines 5, the device to handle ladles 14 of 6 supplying melting metals, casting mold input line 2 and casting mold output line 4 are disposed at phase the same side with respect to two casting machines 5,6, at casting mold input line 2 and casting mold output line 4, with respect to the opposition side of the configuration side of two casting machines 5,6, dispose device to handle ladles 14.
If be configured to above-mentioned like that,, owing at casting mold input line and casting mold output line, with respect to the opposition side of the configuration side of two casting machines, further disposing device to handle ladles, therefore can be easy to, to the casting machine supplying melting metal, can not hinder the conveying casting mold.
For example, shown in Fig. 7 to Figure 15, the pouring procedure of the 7th embodiment of the present invention is to use the pouring procedure of conveying carrier 7 with respect to two casting machines, 5,6 input and output casting molds 1,3, this pouring procedure possesses: make conveying carrier 7 be placed in primary importance, to be transferred to by the casting mold 3 after the first casting machine 5 cast the first " loaded " position 17 of the mounting casting mold 1,3 of conveying carrier 7, and the casting mold 1 that will not pour into a mould is transferred to the operation of the second " loaded " position 18 of the mounting casting mold 1,3 of conveying carrier 7; Then, make conveying carrier 7 be placed in the second place, the casting mold 1 of not cast is transferred to the 3rd " loaded " position 19 of the mounting casting mold 1,3 of conveying carrier 7, will load the operation of transferring to the first casting machine 5 in the not casting mold 1 of cast of the second " loaded " position 18; Then, make conveying carrier 7 be placed in primary importance, by casting mold 3 outputs that load after the cast of the first " loaded " position 17, will be transferred to by the casting mold 3 after the second casting machine 6 cast the operation of the second " loaded " position 18; And, then, make conveying carrier 7 be placed in the second place, casting mold 3 outputs by loading after the cast of the second " loaded " position 18, will load the operation of transferring to the second casting machine 6 in the not casting mold 1 of cast of the 3rd " loaded " position 19.
If be configured to above-mentioned such, owing to conveying carrier being moved between primary importance and the second place and, with respect to two casting machine input and output casting molds, therefore forming and can guarantee to carry out the pouring procedure of cast for a long time in short time circulation with easy structure.
For example, shown in Fig. 1, according to the pouring procedure in the 7th embodiment, in the pouring procedure of the 8th embodiment of the present invention, utilize driven roller 8,9 to carry casting mold.
If be configured to above-mentioned like that,, owing to utilizing driven roller to carry casting mold, even therefore there is the casting mold of constant weight, also can carry reliably.
According to the present invention, provide a kind of casting equipment, because this casting equipment possesses: for delivery of the casting mold input line of the casting mold of not pouring into a mould; The casting mold output line, for delivery of the casting mold after cast, be configured to distance parallel with the casting mold input line and the regulation that staggers; Two casting machines being poured into a mould to casting mold, be configured to the distance that staggers and stipulate in the direction with casting mold input line quadrature; And conveying carrier, can move along the direction with casting mold input line quadrature, there are 3 " loaded " position of mounting casting mold that are on the direction that can move the distance of the regulation that staggers, therefore can guarantee to pour into a mould for a long time in short time circulation with easy structure.
And, according to the present invention, a kind of pouring procedure is provided, use conveying carrier with respect to two casting machine input and output casting molds, because this pouring procedure possesses: make conveying carrier be placed in primary importance, will be transferred to by the casting mold after the first casting machine cast the first " loaded " position of the mounting casting mold of conveying carrier, and the casting mold that will not pour into a mould is transferred to the operation of the second " loaded " position of the mounting casting mold of conveying carrier; Then, make conveying carrier be placed in the second place, the casting mold of not cast is transferred to the 3rd " loaded " position of the mounting casting mold of conveying carrier, will load the operation of transferring to the first casting machine in the not casting mold of cast of the second " loaded " position; Then, make conveying carrier be placed in primary importance, by the casting mold output loaded after the cast of the first " loaded " position, will be transferred to by the casting mold after the second casting machine cast the operation of the second " loaded " position; And, then, make conveying carrier be placed in the second place, by the casting mold output loaded after the cast of the second " loaded " position, to load the operation of transferring to the second casting machine in the not casting mold of cast of the 3rd " loaded " position, therefore can guarantee to pour into a mould for a long time in short time circulation with easy structure.
By following detailed description, perhaps can understand more thoroughly to the present invention.Yet detailed description and specific embodiment are the desired embodiment of the present invention, are only just put down in writing for purposes of illustration.Therefore, from this, describing various changes, the change that develops and come in detail, is clearly to those skilled in the art.
The applicant all is not the intention of dedicating the public to by put down in writing embodiment, under the fairness doctrine, will likely on word, not embody a part of yet regarding invention as that is contained in claims in published change, alternative scheme.
In the record of this specification or claims, use for noun and identical demonstrative pronoun, as long as do not carry out specified otherwise, or as long as according to the logicality of article, can't negate from the angle of quantity, should be interpreted as comprising odd number and most both sides clearly.For any example provided in this specification or exemplary term (for example, " etc. ") use, its intention is merely the present invention for convenience of explanation only, as long as in claims, do not carry out special records, should not regard as is that the scope of the invention is applied to restriction.
The accompanying drawing explanation
Fig. 1 is the top view of casting equipment involved in the present invention.
Fig. 2 observes the casting mold output line of casting equipment and the front view of device to handle ladles from the A-A direction shown in Fig. 1.
Fig. 3 observes the front view of the casting mold input line of casting equipment from the B-B direction shown in Fig. 1.
Fig. 4 observes the cutaway view of the conveying carrier of casting equipment from the C-C direction shown in Fig. 1.
Fig. 5 observes the front view of the conveying carrier of casting equipment from the D-D direction shown in Fig. 1.
Fig. 6 observes the casting mold input line of casting equipment and the cutaway view of casting mold output line from the E-E direction shown in Fig. 1.
Fig. 7 is the schematic diagram that the conveying operation to casting mold describes, and shows original position.
Fig. 8 is the schematic diagram that the conveying operation to casting mold describes, and shows the casting mold of conveying carrier in primary importance, the first " loaded " position from the first casting machine towards conveying carrier shift cast, shifts the not state of the casting mold of cast from the casting mold input line towards the second " loaded " position.
Fig. 9 is the schematic diagram that the conveying operation to casting mold describes, and shows the state that conveying carrier moves towards the second place.
Figure 10 is the schematic diagram that the conveying operation to casting mold describes, show conveying carrier in the second place, shift the casting mold of not cast from the second " loaded " position towards the first casting machine, shift the not state of the casting mold of cast from the casting mold input line towards the 3rd " loaded " position.
Figure 11 is the schematic diagram that the conveying operation to casting mold describes, and shows the state that conveying carrier moves towards primary importance.
Figure 12 is the schematic diagram that the conveying operation to casting mold describes, and shows casting mold conveying carrier shifts casting complete in primary importance, from the first " loaded " position towards the casting mold output line, the state of the casting mold shifting casting complete from the second casting machine towards the second " loaded " position.
Figure 13 is the schematic diagram that the conveying operation to casting mold describes, and shows the state that conveying carrier moves towards the second place.
Figure 14 is the schematic diagram that the conveying operation to casting mold describes, and shows casting mold conveying carrier shifts casting complete in the second place, from the second " loaded " position towards the casting mold output line, shifts the not state of the casting mold of cast from the 3rd " loaded " position towards the second casting machine.
Figure 15 is the schematic diagram that the conveying operation to casting mold describes, and showing conveying carrier is the state that original position moves towards primary importance.
The specific embodiment
Below, with reference to accompanying drawing, embodiments of the present invention are described.Wherein, in each figure, give same numeral to mutual identical or suitable device, and the explanation that will repeat is omitted.
At first, referring to figs. 1 through Fig. 6, the structure of casting equipment involved in the present invention 20 is described.Fig. 1 is the top view of casting equipment 20 involved in the present invention.Casting equipment 20 possesses: 2 casting machines 5,6 of running castings 12 (with reference to Fig. 2); Casting mold input line 2 for delivery of the casting mold 1 (with reference to Fig. 3) of not pouring into a mould; Casting mold output line 4 for delivery of the casting mold 3 (with reference to Fig. 2) after cast; Conveying carrier 7, casting mold 34 transfers from casting machine 5,6 to the casting mold output line after the casting mold 1 of the not cast that this conveying carrier 7 will be carried by casting mold input line 2 is carried, also will be poured into a mould to casting machine 5,6; And for the device to handle ladles 14 to casting machine 5,6 supply (supply) motlten metals.
Fig. 2 is from the casting mold output line 4 of the observation of the A-A direction shown in Fig. 1 and the front view of device to handle ladles 14.Fig. 3 is the front view from the casting mold input line 2 of the observation of the B-B direction shown in Fig. 1.Fig. 4 is the cutaway view from the conveying carrier 7 of the observation of the C-C direction shown in Fig. 1.Fig. 5 is the front view from the conveying carrier 7 of the observation of the D-D direction shown in Fig. 1.Fig. 6 observes the cutaway view of casting mold input line 2 and casting mold output line 4 from the E-E direction shown in Fig. 1.
Casting mold input line 2 is the roller path to after moulding, also the casting mold 1 of cast is not carried.The first driven roller 15 is equipped on casting mold input line 2, automatic transport casting mold 1 with the interval of regulation.The first driven roller 15 is controlled its action by not shown control device, intermittently casting mold 1 is inputted towards casting machine 5,6, specifically towards conveying carrier 7 inputs.
The roller path that casting mold output line 4 is carried for the casting mold 3 to after cast.Casting mold output line 4 is configured to parallel with casting mold input line 2.Herein, the distance between casting mold input line 2 and casting mold output line 4, refer to centreline spacing herein, is configured to the distance B of regulation.The first driven roller 15 is equipped on casting mold output line 4, automatic transport casting mold 3 with the interval of regulation.The first driven roller 15 is controlled its action by not shown control device, intermittently casting mold 3 is exported from conveying carrier 7.Because casting mold input line 2 and casting mold output line 4 are roller path, even therefore there is the casting mold 1,3 of constant weight, also can carry.And, can temporary safe-keeping casting mold 1,3 at casting mold input line 2 and casting mold output line 4, wait pending ensuing processing during in, casting mold 1,3 can retain in casting mold input line 2 and casting mold output line 4.And then, owing to being equipped with driven roller 15, therefore can carry reliably.Therefore, according to the judgement of control device, can be in the suitable moment to conveying carrier 7 input casting molds 1, from conveying carrier 7 output casting molds 3.
Two casting machines 5,6 are configured to the first casting machine 5 and distinguish opposed with casting mold output line 4 and the first casting machine 6 with casting mold output line 2.That is, two casting machine 5,6 configurations side by side on the direction of the casting mold input line 2 with parallel and casting mold output line 4 quadratures.Herein, the center distance that is spaced apart pouring position of two casting machines 5,6 is identical with the distance B between casting mold input line 2 and casting mold output line 4.
In the bottom of casting machine 5,6, with casting mold input line 2 and the same straight line of casting mold output line 4 on be equipped with two the 3rd driven rollers 9, upload and be equipped with casting mold 1,3,12 at the 3rd driven roller 9.In addition, casting mold 12 refers to the casting mold of pouring into a mould.The 3rd driven roller 9 controlled devices are controlled its action, and by casting mold 1 from conveying carrier 7 to casting machine 5,6 position transfer, casting mold 3 is shifted to conveying carrier 7 from the position of casting machine 5,6.
Further, the 3rd driven roller 9 moves casting mold 1 so that the mode of the pouring position of casting machine 5,6 is aimed in the sprue position 16 (with reference to Fig. 7) of casting mold 1.Owing to utilizing the 3rd driven roller 9 to carry out input and output and the contraposition of casting mold 1,3, therefore can simplified structure.Yet, also can possess other unit for contraposition.And, in order to carry out contraposition, also can form: have and make casting mold 1,3 mobile unit on the direction different from the 3rd driven roller 9, the distance different from distance B between casting mold input line 2 and casting mold output line 4 by the spaced one-tenth of two casting machines 5,6.Be preferably, be equipped with as casting mold and slow down and control with the position detector 10 of detector and/or stop controlling the position detector 11 with detector as casting mold at the 3rd driven roller 9, can at random change the stop position of the casting mold 1 under casting machine 5,6 according to the difference of sprue position 16.
Conveying carrier 7 is disposed between casting mold input line 2, casting mold output line 4 and two the 3rd driven rollers 9 (or being two casting machines 5,6).Conveying carrier 7 can move along the direction with casting mold input line 2, casting mold output line 4 quadratures.Utilize the well-known unit such as oil hydraulic cylinder, motor and deceleration device that conveying carrier 7 is moved.Utilize control device to control the movement of conveying carrier 7.
Conveying carrier 7 has the " loaded " position 17,18,19 of three place's mounting casting molds 1,3.Three place's " loaded " position 17,18,19 are arranged side by side on the direction that can move of conveying carrier 7.In Fig. 1, start to be followed successively by the first " loaded " position 17, the second " loaded " position 18, the 3rd " loaded " position 19 from top.Herein, the interval of each " loaded " position 17,18,19, spacing centered by this is identical with the distance B between casting mold input line 2 and casting mold output line 4.In each " loaded " position 17,18,19, dispose the second driven roller 8 on the same plane with casting mold input line 2, casting mold output line 4, the 3rd driven roller 9.Utilize control device to control the action of the second driven roller 8.Therefore because conveying carrier 7 possesses the second driven roller 8, can carry out reliably the transfer of casting mold 1,3 between conveying carrier 7 and casting mold input line 2, casting mold output line 4, the 3rd driven roller 9 (or casting machine 5,6).
Device to handle ladles 14 is configured in a side contrary with casting mold input line 2, casting mold output line 4 or conveying carrier 7 across casting machine 5,6.Device to handle ladles 14 makes casting ladle 13 move to the position to the first casting machine 5 supplying melting metals with to the position of the second casting machine 6 supplying melting metals.That is, casting ladle 13 is moved along two casting machines, 5,6 directions arranged side by side, and supplying melting metal.Device to handle ladles 14 possesses roller path (driven roller), and this roller path is for carrying the casting ladle 13 that has injected the motlten metal of storing at not shown motlten metal storagetank or the casting ladle 13 after the supplying melting metal end being transmitted back to the motlten metal storagetank towards the position to casting machine 5,6 supplying melting metals.Controlled the action of device to handle ladles 14 by control device.
Next, with reference to Fig. 7 to Figure 15, the action of casting equipment involved in the present invention 20 is described.Fig. 7～Figure 15 is the schematic diagram that the conveying operation to casting mold 1,3,12 describes, and shows the action of the casting ladle 13 of casting mold input line 2, casting mold output line 4, the first casting machine 5, the second casting machine 6, conveying carrier 7, the 3rd conveying roller 9, casting mold 1,3,12 and supplying melting metal.The numeral with circle in figure is the numbering of giving in order to distinguish other casting mold 1,3,12, in Fig. 7～Figure 15, for identical casting mold 1,3,12, gives identical numbering.In addition, below, utilize [] interior numeral of casting mold 1,3,12 back to carry out the numeral with circle in presentation graphs.
The initial state that Fig. 7 shows for action is described is original position.The state that casting equipment 20 does not start in running.In order towards conveying carrier 7 input, to be arranged with the not casting mold 1[3 of cast on casting mold input line 2], [4].On casting mold output line 4, the casting mold 3 after cast is transferred, and is vacating the space of casting mold 3 sizes near conveying carrier 7 places.3 place's " loaded " position 17,18,19 at conveying carrier 7, do not load casting mold 1,3.Conveying carrier 7 moves to the downside of Fig. 7, and the first " loaded " position 17 is arranged on same straight line with casting mold output line 4 and the first casting machine 5.And the second " loaded " position 18 is arranged on same straight line with casting mold input line 2 and the second casting machine 6, the 3rd " loaded " position 19 is outstanding from the arrangement of casting mold input line 2, casting mold output line 4 and casting machine 5,6.By this place's set positions of conveying carrier 7, it is primary importance.When utilizing 5 couples of casting mold 12[1 of the first casting machine] cast while substantially completing, utilize the second casting machine 6 running castings 12[2].In addition, although the cast object casting mold 12[1 that makes the first casting machine 5 is shown in figure] position and the cast object casting mold 12[2 of the second casting machine 6] position (direction of casting mold input line 2 and casting mold output line 4) on the throughput direction of casting mold 1,3 stagger a little, this is that purpose for the position of the casting mold 1,3,12 of emphasizing to mean to stagger is to make the sprue position 16 of casting mold 1,3,12 to aim at the pouring position of casting machines 5,6.
As shown in Figure 8, after the casting complete that utilizes the first casting machine 5, the casting mold 3[1 after cast] the first " loaded " position 17 by the 3rd driven roller 9 and the second driven roller 8 from the position transfer of the first casting machine 5 to conveying carrier 7.And, the casting mold 1[3 of cast not] and transferred to the second " loaded " position 18 of conveying carrier 7 from casting mold input line 2 by the second driven roller 8.In addition, on casting mold output line 4, the casting mold 3 after cast is transported to downstream by the first driven roller 15, thereby the space that approaches conveying carrier 7 is vacated.And, from casting ladle 13 towards the first casting machine 5 supplying melting metals.
Next, as shown in Figure 9, mobile conveying carrier 7.By movement, the first " loaded " position 17 is outstanding from the arrangement of casting mold input line 2, casting mold output line 4 and casting machine 5,6, the second " loaded " position 18 is arranged on same straight line with casting mold output line 4 and the first casting machine 5, and the 3rd " loaded " position 19 is arranged on same straight line with casting mold input line 2 and the second casting machine 6.By this set positions of conveying carrier 7, it is the second place.In addition, on casting mold input line 2, the casting mold 1[4 do not poured into a mould] be transported to by the first driven roller 15 position that approaches conveying carrier 7.
As shown in figure 10, the casting mold 1[3 do not poured into a mould] transferred to the position of the first casting machine 5 from the second " loaded " position 18 of conveying carrier 7 by the second driven roller 8 and the 3rd driven roller 9, start casting mold 1[3] casting molten metal.And, the casting mold 1[4 of cast not] and transferred to the 3rd " loaded " position 19 of conveying carrier 7 from casting mold input line 2 by the second driven roller 8.
Next, as shown in figure 11, make conveying carrier 7 move to primary importance.In addition, on casting mold input line 2, the casting mold 1[5 do not poured into a mould] be transported to by the first driven roller 15 position that approaches conveying carrier 7.
As shown in figure 12, the casting mold 3[1 after cast] transferred to casting mold output line 4 by the second driven roller 8 from the first " loaded " position 17.And, after the casting complete that utilizes the second casting machine 6, the casting mold 3[2 after cast] and the second " loaded " position 18 by the 3rd driven roller 9 and the second driven roller 8 from the position transfer of the second casting machine 6 to conveying carrier 7.And, from casting ladle 13 towards the second casting machine 6 supplying melting metals.
Next, as shown in figure 13, make conveying carrier 7 move to the second place.In addition, on casting mold output line 4, the casting mold 3[1 after cast] be transported to downstream by the first driven roller 15, the space that approaches conveying carrier 7 is vacated.
As shown in figure 14, the casting mold 3[2 after cast] transferred to casting mold output line 4 by the second driven roller 8 from the second " loaded " position 18 of conveying carrier 7.And, the casting mold 1[4 do not poured into a mould] and transferred to the position of the second casting machine 6 from the 3rd " loaded " position 19 of conveying carrier 7 by the second driven roller 8 and the 3rd driven roller 9, start casting mold 1[4] casting molten metal.
Next, as shown in figure 15, make conveying carrier 7 move to primary importance.In addition, on casting mold output line 4, the casting mold 3[2 after cast] be transported to downstream by the first driven roller 15, the space that approaches conveying carrier 7 is vacated.This state original position illustrated with utilizing Fig. 7 is identical, after this, repeats above-mentioned operation.
Known by the above explanation to action: in the casting equipment 20 that possesses casting mold input line 2, casting mold output line 4 and two casting machines 5,6, by the conveying carrier 7 with 3 place's " loaded " position 17,18,19 is moved between primary importance and the second place, 2 place's " loaded " position in 3 place's " loaded " position 17,18,19 are communicated with casting mold input line 2, casting mold output line 4 and two casting machines 5,6, carry out 2 actions (towards conveying carrier 7, shift casting mold 1,3 and shift casting mold 1,3 from conveying carrier 7) simultaneously.Therefore, can be efficiently in short time circulation, make the casting mold 1 do not poured into a mould and the casting mold 3 after cast with respect to casting machine 5,6 input and output.
Herein, be conceived to the position of conveying carrier 7, at the casting mold 1,3 of first, second and the 3rd " loaded " position 17,18,19 mounting and at the casting mold 12 of the position configuration of first and second casting machine 5,6, the operation to the action of casting equipment 20 in table 1 is summarized.
[table 1]
In table 1, each row illustrates certain state (time) in operation, and step 1～9 are corresponding with the state of Fig. 7～Figure 15.As for the row of " loaded " position, the numeral with circle of the back of " casting mold " is with corresponding with the numeral of circle in Fig. 7～Figure 15, and " not " thereafter means that this casting mold do not pour into a mould, and " complete " means the casting mold after this casting mold is for cast.The place that records casting mold in the row of " loaded " position means that mounting has casting mold, and arrow down means that the casting mold of lastrow is held former state ground mounting, mean that towards right arrow casting mold is transferred to casting machine 5,6, " output " means to be output to casting mold output line 4.And empty hurdle means that casting mold 1,3 does not load in these " loaded " position.As for the row of casting machine, also identical with the row of " loaded " position, " (supplying melting metal) " means that casting mold 12 is not placed in the position of this casting machine 5,6, from casting ladle 13 to these casting machine 5,6 supplying melting metals.
The state (OK) that utilizes table 1 yet can learn that casting mold 12 is placed in casting machine 5,6 is not placed in more than the state (OK) of casting machine 5,6.Shift the required times ( step 2,4,6,8) of casting molds 1,3 towards conveying carrier 7 and equate respectively, in order to make conveying carrier 7 move to primary importance and the required time ( step 1,3,5,7,9) of the second place equates respectively.So the time that casting mold 12 is placed in casting machine 5,6 is 3/4ths of a circulation.That is, can guarantee the long duration of pouring.Generally, because the supplying melting metal time can be shorter more a lot of than the duration of pouring, even therefore the supplying melting metal time is also not being a problem below 1/4th of a circulation.
As above explanation, according to the casting equipment 20 that possesses casting mold input line 2, casting mold output line 4 and 2 casting machines 5,6, because conveying carrier 7 has 3 place's " loaded " position 17,18,19, therefore can be with the easy structure casting mold 1 that input and output are not poured into a mould in short time circulation efficiently and the casting mold 3 after cast.And, can guarantee to pour into a mould for a long time in short time circulation.
For the action of casting equipment 20, i.e. movement, the conveying etc. of 5,6 supplying melting metals and the casting ladle based on device to handle ladles 14 13 from casting machine 5,6 towards casting mold 12 casting molten metals, from casting ladle 13 towards casting machine of conveying, the conveying carrier 7 of the casting mold 1,3,12 based on the first driven roller 15, the second driven roller 8, the 3rd driven roller 9, utilize control device to be controlled.Therefore, can and carry out swimmingly the exercises of casting equipment 20 on time.
In the above description, although to casting mold input line 2 and casting mold output line 4 be disposed at the same side of casting machine 5,6, the structure that casting machine 5,6 is disposed at its opposition side is illustrated, but also casting mold input line 2 and the first casting machine 5 can be disposed to the same side, casting mold output line 4 and the second casting machine 6 are disposed at its opposition side, and casting mold input line 2 and the second casting machine 6 is opposed, casting mold output line 4 and the first casting machine 5 opposed.
In the above description, although clear, casting mold input line 2 is made to parallel structure with casting mold output line 4 with straight line, but casting mold input line 2 and casting mold output line 4 also can be crooked.Now, the casting mold input line 2 at the contacting points position place of the contacting points position of casting mold input line 2 and conveying carrier 7 and casting mold output line 4 and conveying carrier 7 and the centreline spacing between casting mold output line 4 become the distance B of regulation.
In the above description, although the casting ladle with respect to the motlten metal storagetank in casting mold input line 2, casting mold output line 4, the second driven roller 8, the 3rd driven roller 9 and device to handle ladles 14 is carried and is illustrated as roller path, can be also the well-known conveyers such as ribbon conveyer, chain-linked conveyer.
In the above description, although to when utilizing Fig. 9,11,13,15 illustrated state, carry out casting mold 1 on casting mold input line 2 towards near conveying conveying carrier 7 and casting mold 3 on casting mold output line 4 near conveying carrier 7 towards downstream the conveying of side be illustrated, also can when state in addition, carry out above-mentioned conveying.Key is, as long as when from casting mold input line 2 towards conveying carrier, 7 having casting mold 1 while shifting casting mold 1 near the conveying carrier 7 on casting mold input line 2 or when vacating for placing the space of casting mold 3 near the conveying carrier 7 on casting mold output line 4 during 4 transfer casting mold 3 from conveying carrier 7 towards the casting mold output line.
Also can be configured to: possess the position sensor (not shown) that the position of casting mold 1,3 is detected in casting mold input line 2 and/or casting mold output line 4, position to the casting mold 1,3 on casting mold input line 2, casting mold output line 4 is monitored, and sends position data to control device.Utilize control device, the position data of the casting mold 1,3 based on casting mold input line 2, casting mold output line 4, can control the conveying of casting mold 1,3 on casting mold input line 2, casting mold output line 4.
Claims (8)
1. a casting equipment is characterized in that possessing:
Casting mold input line for delivery of the casting mold of not pouring into a mould;
The casting mold output line, this casting mold output line is carried the casting mold after cast, and is configured to distance parallel with described casting mold input line and the regulation that staggers;
Two casting machines, these two casting machines are poured into a mould to described casting mold, and are configured in the stagger distance of described regulation of the direction with described casting mold input line quadrature; And
Conveying carrier, this conveying carrier can move along the direction with described casting mold input line quadrature, and has the " loaded " position that 3 places load described casting mold, stagger on the described direction that can the move distance of described regulation of the " loaded " position at described 3 places,
By described conveying carrier, two positions, move, 2 positions, place in the " loaded " position at described 3 places are communicated with described casting mold input line, described casting mold output line and described two casting machines.
2. casting equipment according to claim 1, is characterized in that,
Described casting mold input line and described casting mold output line have the first driven roller of carrying described casting mold.
3. casting equipment according to claim 1, is characterized in that,
Described conveying carrier has from described casting mold input line towards described " loaded " position transfer casting mold, and shifts the second driven roller of casting mold from described " loaded " position towards the casting mold output line.
4. casting equipment according to claim 1, is characterized in that,
This casting equipment possesses the casting mold that the described " loaded " position at described conveying carrier is loaded to be shifted towards described casting machine, and shifts the 3rd driven roller of casting mold from described casting machine towards described " loaded " position.
5. casting equipment according to claim 4, is characterized in that,
By described the 3rd driven roller, make the pouring position of the described casting machine of sprue position alignment of described casting mold.
6. casting equipment according to claim 1, is characterized in that,
This casting equipment further possesses for the device to handle ladles towards described 2 casting machine supplying melting metals,
Described casting mold input line and described casting mold output line are disposed at the same side with respect to described 2 casting machines, and described device to handle ladles is configured in described casting mold input line and the described casting mold output line opposition side with respect to the configuration side of described 2 casting machines.
7. a pouring procedure, be the pouring procedure that casting equipment claimed in claim 1 carries out, it is characterized in that,
This pouring procedure possesses:
Make the conveying carrier of described casting equipment be placed in primary importance, to be transferred to by the casting mold after the first casting machine cast of described casting equipment the first " loaded " position of the mounting casting mold of described conveying carrier, and the casting mold that will not pour into a mould is transferred to the operation of the second " loaded " position of the mounting casting mold of described conveying carrier;
Then, make described conveying carrier be placed in the second place, the casting mold of not cast is transferred to the 3rd " loaded " position of the mounting casting mold of described conveying carrier, will load the operation of transferring to described the first casting machine in the not casting mold of cast of described the second " loaded " position;
Then, make described conveying carrier be placed in described primary importance, by the casting mold output loaded after the cast of described the first " loaded " position, will be transferred to by the casting mold after the second casting machine cast of described casting equipment the operation of described the second " loaded " position; And,
Then, make described conveying carrier be placed in the described second place, by the casting mold output loaded after the cast of described the second " loaded " position, will load the operation of transferring to described the second casting machine in the not casting mold of cast of described the 3rd " loaded " position.
8. pouring procedure according to claim 7, is characterized in that,
Use driven roller to carry out the transfer of described casting mold.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2009/054516 WO2010103615A1 (en) | 2009-03-10 | 2009-03-10 | Pouring facility, and pouring method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102348521A CN102348521A (en) | 2012-02-08 |
| CN102348521B true CN102348521B (en) | 2013-12-04 |
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ID=42351967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009801579396A Expired - Fee Related CN102348521B (en) | 2009-03-10 | 2009-03-10 | Pouring facility, and pouring method |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP4492757B1 (en) |
| CN (1) | CN102348521B (en) |
| WO (1) | WO2010103615A1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105710353A (en) * | 2016-01-28 | 2016-06-29 | 山东康迈信机械有限公司 | Sand mould pouring method for static pressure line |
| CN107282916B (en) * | 2017-08-10 | 2023-04-07 | 无锡市蠡湖铸业有限公司 | Automatic hanging system for pouring ladle and pouring system |
| CN107639226B (en) * | 2017-08-31 | 2020-04-07 | 共享智能装备有限公司 | Flexible casting system of foundry goods |
| CN109175342B (en) * | 2018-11-08 | 2024-06-07 | 山东杰创机械有限公司 | Bilateral pouring system |
| CN111215616B (en) * | 2020-01-14 | 2022-03-01 | 合肥工业大学 | Molten metal transfer system |
| CN114054740B (en) * | 2021-09-22 | 2023-05-05 | 山东杰创机械有限公司 | Pouring method of multi-station cooperative pouring system |
| CN114346231B (en) * | 2022-01-19 | 2023-05-09 | 浙江省机电设计研究院有限公司 | Automatic pouring unit for sand-lined iron mold casting and operation method thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02127964A (en) * | 1988-11-04 | 1990-05-16 | Sintokogio Ltd | Casting line |
| JP3499123B2 (en) * | 1998-01-22 | 2004-02-23 | 株式会社クボタ | Automatic pouring equipment for small lot mixed production |
| TR200000626A3 (en) * | 2000-01-14 | 2001-08-21 | Hunter Automated Machinery Corporation | Linear mold transport system. |
| CN1326647C (en) * | 2005-11-11 | 2007-07-18 | 贵阳铝镁设计研究院 | Allocation mode for zoning foundry |
| CN101024229A (en) * | 2006-02-20 | 2007-08-29 | 李铁铎 | Continuous casting, continuous solling production method and apparatus for stainless steel seamless composite pipe |
-
2009
- 2009-03-10 CN CN2009801579396A patent/CN102348521B/en not_active Expired - Fee Related
- 2009-03-10 WO PCT/JP2009/054516 patent/WO2010103615A1/en active Application Filing
- 2009-03-10 JP JP2009526981A patent/JP4492757B1/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| WO2010103615A1 (en) | 2010-09-16 |
| CN102348521A (en) | 2012-02-08 |
| JPWO2010103615A1 (en) | 2012-09-10 |
| JP4492757B1 (en) | 2010-06-30 |
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