CN102348521A - Pouring facility, and pouring method - Google Patents
Pouring facility, and pouring method Download PDFInfo
- Publication number
- CN102348521A CN102348521A CN2009801579396A CN200980157939A CN102348521A CN 102348521 A CN102348521 A CN 102348521A CN 2009801579396 A CN2009801579396 A CN 2009801579396A CN 200980157939 A CN200980157939 A CN 200980157939A CN 102348521 A CN102348521 A CN 102348521A
- Authority
- CN
- China
- Prior art keywords
- casting mold
- casting
- loaded
- conveying carrier
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D45/00—Equipment for casting, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Casting Devices For Molds (AREA)
Abstract
Provided are a pouring facility and a pouring method, which are enabled to retain a long pouring time period within a short time cycle by a simple construction. The pouring facility (20) comprises a mold carry-in line (2) for carrying an unpoured mold (1), a mold carry-out line (4) arranged in parallel with and at a predetermined distance (D) from the mold carry-in line (2), for carrying a poured mold (3), two pouring machines (5 and 6) arranged in a direction perpendicular to and at the predetermined distance (D) from the mold carry-in line (2), for pouring the molten metal into the mold (1), and a transfer carriage (7) capable of moving in the direction perpendicular to the mold carry-in line (2) and having three loading portions (17, 18 and 19) displaced at the predetermined distance (D) in the movable direction, for placing the molds (1 and 3) thereon.
Description
Technical field
The present invention relates to casting equipment and pouring procedure.Particularly relate to and use casting equipment and the pouring procedure of conveying carrier with respect to many casting machine input and output casting molds.
Background technology
In the past, as the casting equipment that the casting mold after the moulding is poured into a mould, used a casting machine that the casting mold that transports from mo(u)lding line is one by one poured into a mould (for example, with reference to japanese kokai publication hei 10-323749 communique).
Summary of the invention
Yet, owing to use a casting machine that the casting mold that transports from mo(u)lding line is poured into a mould one by one, exist poring rate ([duration of pouring+supplying melting metal time]/casting mold) than the slow situation of moulding speed (moulding time/casting mold).Here, " duration of pouring " is from the time of casting machine to the casting-up motlten metal, and the supplying melting metal time is the time to casting machine supply (supply) motlten metal.Therefore pour into a mould the productive bottleneck that the time that is spent also can become foundry goods manufacturing line sometimes.And if possess many casting machines, casting mold becomes loaded down with trivial details with respect to the input and output of casting machine, and casting equipment becomes complicated structure, and, exist the maintenance management aspect need consume a lot of man-hour and the such problem of expense.
Therefore, the objective of the invention is to, provide a kind of and can guarantee the casting equipment and the pouring procedure of in short time circulation, pouring into a mould for a long time with easy structure for addressing the above problem.
In order to reach above-mentioned purpose, for example Fig. 1 and Fig. 7～shown in Figure 15, the casting equipment 20 in first embodiment of the present invention possesses: the casting mold input line 2 that is used to carry (empty) casting mold 1 of not cast; Casting mold output line 4 is used to carry the casting mold 3 after the cast, is configured to the distance B of and stagger regulation parallel with casting mold input line 2; To two casting machines 5,6 that casting mold 1 is poured into a mould, they are configured in the stagger distance B of regulation of the direction with casting mold input line 2 quadratures; And conveying carrier 7, can the edge move with the direction of casting mold input line 2 quadratures, have 3 be in the regulation that staggers on the direction that can move distance B ground carry the " loaded " position 17,18,19 of putting casting mold 1,3.
If constitute above-mentioned that kind; Then since casting equipment possess can the edge move with the direction of casting mold input line quadrature and have 3 be in the distance of the regulation that staggers on the direction that can move the conveying carrier that carries the " loaded " position of putting casting mold, therefore become and can guarantee the casting equipment in short time circulation, poured into a mould for a long time with easy structure.For example; Two place's " loaded " position and casting mold input line and first casting machine in two casting machines in 3 place's " loaded " position are communicated with; To " loaded " position, and then will utilize first casting machine to accomplish mold conveying after the cast again the mold conveying of not cast to " loaded " position.Next; The distance that makes conveying carrier stagger and stipulate; Make to carry and be equipped with the " loaded " position of the casting mold of cast not and be communicated with first casting machine and make remaining place's " loaded " position in 3 place's " loaded " position import line and be communicated with casting mold; Place the not casting mold of cast of " loaded " position to shift with carrying, the not casting mold of cast that casting mold is imported on the line is transferred to " loaded " position to first casting machine.Next; Make conveying carrier stagger the regulation distance and turn back to initial position; Make and carry the " loaded " position be equipped with by the casting mold after the cast of first casting machine and be communicated with the casting mold output line; Make to supply to shift the " loaded " position of the casting mold of cast not and is communicated with, the casting mold after the cast that year places " loaded " position is transferred to the casting mold output line, utilizing the casting mold after second casting machine is poured into a mould to transfer to " loaded " position with second casting machine in two casting machines towards first casting machine.Next; Make conveying carrier stagger the regulation distance and turn back to the second place; Making to carry to be equipped with utilizes the " loaded " position of the casting mold after second casting machine is poured into a mould to be communicated with the casting mold output line; The casting mold that confession is not poured into a mould carries the " loaded " position of putting and is communicated with second casting machine, and the casting mold that carries after the cast place " loaded " position is transferred to the casting mold output line, places the not casting mold of cast of " loaded " position to transfer to second casting machine with carrying.Like this, can guarantee in short time circulation, to utilize the duration of pouring of two casting machines long with easy structure through the conveying carrier that staggers.
For example shown in Figure 1, according to the casting equipment in first embodiment 20, in the casting equipment in second embodiment of the present invention, casting mold input line 2 has first driven roller 15 that casting mold 1,3 (with reference to Fig. 2 and Fig. 3) is carried with casting mold output line 4.
If constitute above-mentioned that kind; Then owing to utilizing driven roller that casting mold is carried on the casting mold input line with on the casting mold output line; Even the casting mold that therefore has constant weight also can be carried reliably, and, can also import at casting mold and arrange on line or the casting mold output line and temporary transient keeping casting mold.
For example shown in Figure 1; According to the casting equipment in first embodiment 20; In the casting equipment in the 3rd embodiment of the present invention, conveying carrier 7 have from casting mold input line 2 towards " loaded " position 17,18,19 shift casting molds 1 (with reference to Fig. 3) and from " loaded " position 17,18,19 towards the casting mold output line 4 shift casting molds 3 (with reference to Fig. 2) second driven roller 8.
If constitute above-mentioned that kind, then casting mold is shifted owing to utilizing driven roller to import line and casting mold output line from conveying carrier towards casting mold, also can shift reliably even therefore have the casting mold of constant weight.
For example shown in Figure 1; According to the casting equipment in first embodiment 20; In the casting equipment in the 4th embodiment of the present invention, have with the casting mold of putting in 17,18,19 years in the " loaded " position of conveying carrier 71 (with reference to Fig. 3) towards casting machine 5,6 shift and from casting machine 5,6 towards " loaded " position 17,18,19 shift casting molds 3 (with reference to Fig. 2) the 3rd driven roller 9.
If constitute above-mentioned that kind, then, also can shift reliably even therefore have the casting mold of constant weight owing to utilize driven roller to shift casting mold towards casting machine from conveying carrier.
For example Fig. 2 and shown in Figure 7 according to the casting equipment 20 of first embodiment, in the casting equipment of the 5th embodiment of the present invention, through the 3rd driven roller 9, makes the pouring position of the sprue position 16 aligning casting machines 5,6 of casting mold 1.
If constitute above-mentioned that kind; Then, therefore can make the pouring position of the sprue position alignment casting machine of casting mold with easy structure because the pouring position that the driven roller of casting mold makes the sprue position alignment casting machine of casting mold is shifted in utilization from conveying carrier towards casting machine.
For example shown in Figure 1; Casting equipment 20 according to first embodiment; In the casting equipment of the 6th embodiment of the present invention, further possesses the device to handle ladles 14 that is used for two casting machine 5,6 supplying melting metals; Casting mold input line 2 is disposed at the same side mutually with casting mold output line 4 with respect to two casting machines 5,6, disposes device to handle ladles 14 at casting mold input line 2 and casting mold output line 4 with respect to the opposition side of the configuration side of two casting machines 5,6.
If constitute above-mentioned that kind, then further dispose device to handle ladles owing to import line and casting mold output line opposition side at casting mold with respect to the configuration side of two casting machines, therefore can be easy to can not hinder the conveying casting mold to the casting machine supplying melting metal.
For example Fig. 7 is to shown in Figure 15; The pouring procedure of the 7th embodiment of the present invention is to use the pouring procedure of conveying carrier 7 with respect to two casting machines, 5,6 input and output casting molds 1,3; This pouring procedure possesses: make conveying carrier 7 place primary importance; To be transferred to first " loaded " position 17 of putting casting mold 1,3 of carrying of conveying carrier 7 by the casting mold 3 after 5 cast of first casting machine, and the casting mold 1 that will not pour into a mould is transferred to the operation of carrying second " loaded " position 18 of putting casting mold 1,3 of conveying carrier 7; Then, make conveying carrier 7 place the second place, the casting mold 1 of not cast is transferred to the 3rd " loaded " position 19 that carrying of conveying carrier 7 put casting mold 1,3, transfer to the operation of first casting machine 5 carrying the not casting mold 1 of cast that places second " loaded " position 18; Then, make conveying carrier 7 place primary importance,, will be transferred to the operation of second " loaded " position 18 by the casting mold 3 after 6 cast of second casting machine with casting mold 3 outputs of carrying after the cast place first " loaded " position 17; And, then, make conveying carrier 7 place the second place, with casting mold 3 outputs of carrying after the cast place second " loaded " position 18, transfer to the operation of second casting machine 6 with carrying the not casting mold 1 of cast that places the 3rd " loaded " position 19.
If constitute above-mentioned that kind; Then owing to conveying carrier is moved and between the primary importance and the second place, therefore form and to guarantee the pouring procedure of in short time circulation, pouring into a mould for a long time with easy structure with respect to two casting machine input and output casting molds.
For example shown in Figure 1, according to the pouring procedure in the 7th embodiment, in the pouring procedure of the 8th embodiment of the present invention, utilize driven roller 8,9 to carry casting mold.
If constitute above-mentioned that kind, then, also can carry reliably even therefore have the casting mold of constant weight owing to utilize driven roller to carry casting mold.
According to the present invention, a kind of casting equipment is provided, because this casting equipment possesses: be used to carry the not casting mold input line of the casting mold of cast; The casting mold output line is used to carry the casting mold after the cast, is configured to the distance with the casting mold input line parallel and the regulation that staggers; To two casting machines that casting mold is poured into a mould, be configured to the distance that staggers and stipulate in direction with casting mold input line quadrature; And conveying carrier; Can the edge move with the direction of casting mold input line quadrature; Have 3 be in the regulation that staggers on the direction that can move distance carry the " loaded " position put casting mold, therefore can guarantee in short time circulation, to pour into a mould for a long time with easy structure.
And; According to the present invention; A kind of pouring procedure is provided; Use conveying carrier with respect to two casting machine input and output casting molds, because this pouring procedure possesses: make conveying carrier place primary importance, will be transferred to first " loaded " position of putting casting mold of carrying of conveying carrier, and the casting mold that will not pour into a mould is transferred to the operation of carrying second " loaded " position of putting casting mold of conveying carrier by the casting mold after the cast of first casting machine; Then, make conveying carrier place the second place, the casting mold of not cast is transferred to the 3rd " loaded " position that carrying of conveying carrier put casting mold, transfer to the operation of first casting machine carrying the not casting mold of cast that places second " loaded " position; Then, make conveying carrier place primary importance,, will be transferred to the operation of second " loaded " position by the casting mold after the cast of second casting machine with the casting mold output of carrying after the cast place first " loaded " position; And; Then; Make conveying carrier place the second place; With the casting mold output of carrying after the cast place second " loaded " position, transfer to the operation of second casting machine with carrying the not casting mold of cast that places the 3rd " loaded " position, therefore can guarantee in short time circulation, to pour into a mould for a long time with easy structure.
Through following detailed description, perhaps can understand more thoroughly to the present invention.Yet detailed description and certain embodiments are the desired embodiment of the present invention, only just put down in writing for purposes of illustration.Therefore, specifying various changes, the change that develops and come from this, is clearly to those skilled in the art.
The applicant is not the intention of dedicating the public to the embodiment of being put down in writing all, under the fairness doctrine, might be on literal embodies a part of yet regarding invention as that is contained in claims in disclosed change, alternative scheme.
In the record of this specification or claims; Use for noun and identical demonstrative pronoun; As long as do not carry out specified otherwise,, then should be interpreted as and comprise odd number and most both sides from the angle of quantity perhaps as long as can't negate clearly according to the logicality of article.For any example that is provided in this specification or exemplary term (for example; " etc. ") use; Its intention is merely in claims, not carry out special record for the ease of the present invention being described, needing only only, and then should not regard as is that the scope of the invention is applied restriction.
Description of drawings
Fig. 1 is the vertical view of casting equipment involved in the present invention.
Fig. 2 observes the casting mold output line of casting equipment and the front view of device to handle ladles from A-A direction shown in Figure 1.
Fig. 3 is a front view of observing the casting mold input line of casting equipment from B-B direction shown in Figure 1.
Fig. 4 is a cutaway view of observing the conveying carrier of casting equipment from C-C direction shown in Figure 1.
Fig. 5 is a front view of observing the conveying carrier of casting equipment from D-D direction shown in Figure 1.
Fig. 6 observes the casting mold input line of casting equipment and the cutaway view of casting mold output line from E-E direction shown in Figure 1.
Fig. 7 is the sketch map that the conveying operation to casting mold describes, and shows original position.
Fig. 8 is the sketch map that the conveying operation to casting mold describes, and shows conveying carrier and is in primary importance, first " loaded " position from first casting machine towards conveying carrier and shifts casting mold after the cast, shift the not state of the casting mold of cast from casting mold input line towards second " loaded " position.
Fig. 9 is the sketch map that the conveying operation to casting mold describes, and shows the state that conveying carrier moves towards the second place.
Figure 10 is the sketch map that the conveying operation to casting mold describes, show conveying carrier be in the second place, shift from second " loaded " position towards first casting machine not cast casting mold, shift the not state of the casting mold of cast from casting mold input line towards the 3rd " loaded " position.
Figure 11 is the sketch map that the conveying operation to casting mold describes, and shows the state that conveying carrier moves towards primary importance.
Figure 12 is the sketch map that the conveying operation to casting mold describes, and shows conveying carrier and is in primary importance, shifts casting mold behind the casting complete from first " loaded " position towards the casting mold output line, shifts the state of the casting mold behind the casting complete from second casting machine towards second " loaded " position.
Figure 13 is the sketch map that the conveying operation to casting mold describes, and shows the state that conveying carrier moves towards the second place.
Figure 14 is the sketch map that the conveying operation to casting mold describes, and shows conveying carrier and is in the second place, shifts casting mold behind the casting complete from second " loaded " position towards the casting mold output line, shifts the not state of the casting mold of cast from the 3rd " loaded " position towards second casting machine.
Figure 15 is the sketch map that the conveying operation to casting mold describes, and showing conveying carrier is the state that original position moves towards primary importance.
The specific embodiment
Below, with reference to accompanying drawing embodiment of the present invention is described.Wherein, in each figure, give same numeral to mutual identical or suitable device, and the explanation that will repeat is omitted.
At first, referring to figs. 1 through Fig. 6, the structure of casting equipment involved in the present invention 20 is described.Fig. 1 is the vertical view of casting equipment 20 involved in the present invention.Casting equipment 20 possesses: 2 casting machines 5,6 of running castings 12 (with reference to Fig. 2); Be used to carry the not casting mold input line 2 of the casting mold 1 (with reference to Fig. 3) of cast; Be used to carry the casting mold output line 4 of the casting mold 3 (with reference to Fig. 2) after the cast; Conveying carrier 7, the casting mold 1 that this conveying carrier 7 will be imported the not cast that line 2 carries by casting mold to casting machine 5,6 carry, and will pour into a mould after casting mold 3 from casting machine 5,6 to 4 transfers of casting mold output line; And be used for device to handle ladles 14 to casting machine 5,6 supply (supply) motlten metals.
Fig. 2 is from the casting mold output line 4 of A-A direction observation shown in Figure 1 and the front view of device to handle ladles 14.Fig. 3 is a front view of importing line 2 from the casting mold that B-B direction shown in Figure 1 is observed.Fig. 4 is the cutaway view from the conveying carrier 7 of C-C direction observation shown in Figure 1.Fig. 5 is the front view from the conveying carrier 7 of D-D direction observation shown in Figure 1.Fig. 6 is a cutaway view of observing casting mold input line 2 and casting mold output line 4 from E-E direction shown in Figure 1.
Casting mold input line 2 is the roller path that the casting mold of also not pouring into a mould after the moulding 1 is carried.First driven roller 15 is equipped on casting mold input line 2, automatic transport casting mold 1 with the interval of regulation.First driven roller 15 is intermittently imported casting mold 1 by not shown its action of control device control towards casting machine 5,6, specifically towards conveying carrier 7 inputs.
The roller path of casting mold output line 4 for the casting mold 3 after the cast is carried.Casting mold output line 4 is configured to parallel with casting mold input line 2.Here, the distance between casting mold input line 2 and the casting mold output line 4 refers to centreline spacing here, constitutes the distance B of regulation.First driven roller 15 is equipped on casting mold output line 4, automatic transport casting mold 3 with the interval of regulation.First driven roller 15 is intermittently exported casting mold 3 by not shown its action of control device control from conveying carrier 7.Because casting mold input line 2 and casting mold output line 4 are roller path, also can carry even therefore have the casting mold 1,3 of constant weight.And, can temporarily take care of casting mold 1,3 at casting mold input line 2 and casting mold output line 4, wait pending ensuing processing during in, casting mold 1,3 can retain in casting mold and import line 2 and casting mold output line 4.And then, owing to be equipped with driven roller 15, therefore can carry reliably.Therefore,, can import casting molds 1 to conveying carrier 7, from conveying carrier 7 output casting molds 3 in the suitable moment according to the judgement of control device.
Two casting machines 5,6 are configured to first casting machine 5 and distinguish opposed with the casting mold output line 4 and first casting machine 6 with casting mold output line 2.That is, two casting machines 5,6 with the direction of parallel casting mold input line 2 and casting mold output line 4 quadratures on configuration side by side.Here, the center distance that is spaced apart pouring position of two casting machines 5,6, the distance B of importing between line 2 and the casting mold output line 4 with casting mold is identical.
In the bottom of casting machine 5,6, with casting mold input line 2 and casting mold output line 4 same straight lines on be equipped with two the 3rd driven rollers 9, upload at the 3rd driven roller 9 and be equipped with casting mold 1,3,12.In addition, casting mold 12 refers to the casting mold of pouring into a mould.Its action of the 3rd driven roller 9 controlled devices control, and with casting mold 1 from the position transfer of conveying carrier 7 to casting machine 5,6, casting mold 3 is shifted to conveying carrier 7 from the position of casting machine 5,6.
Further, the 3rd driven roller 9 moves casting mold 1 so that the mode of the pouring position of casting machine 5,6 is aimed in the sprue position 16 (with reference to Fig. 7) of casting mold 1.Since utilize the 3rd driven roller 9 to carry out the input and output and the contraposition of casting mold 1,3, therefore can simplified structure.Yet, also can possess other unit that are used for contraposition.And; In order to carry out contraposition; Also can form: have the unit that casting mold 1,3 is moved on the direction different with the 3rd driven roller 9, with the interval of two casting machines 5,6 be arranged to and casting mold input line 2 and casting mold output line 4 between the distance B different distances.Be preferably; Be equipped with as the casting mold deceleration control with the position detector of detector 10 and/or stop to control position detector 11 at the 3rd driven roller 9, can at random change the stop position of the casting mold 1 under casting machine 5,6 according to the difference of sprue position 16 with detector as casting mold.
Conveying carrier 7 is disposed between casting mold input line 2, casting mold output line 4 and two the 3rd driven rollers 9 (perhaps being two casting machines 5,6).Conveying carrier 7 can the edge moves with the direction of casting mold input line 2, casting mold output line 4 quadratures.Utilize well-known unit such as oil hydraulic cylinder, motor and deceleration device that conveying carrier 7 is moved.Utilize moving of control device control conveying carrier 7.
Conveying carrier 7 has three places and carries the " loaded " position 17,18,19 of putting casting mold 1,3.Three place's " loaded " position 17,18,19 are arranged on the direction that can move of conveying carrier 7 side by side.In Fig. 1, begin to be followed successively by first " loaded " position 17, second " loaded " position 18, the 3rd " loaded " position 19 from the top.Here, the interval of each " loaded " position 17,18,19 is a center distance at this, and the distance B of importing between line 2 and the casting mold output line 4 with casting mold is identical.In each " loaded " position 17,18,19, with the same plane of casting mold input line 2, casting mold output line 4, the 3rd driven roller 9 on dispose second driven roller 8.Utilize control device to control the action of second driven roller 8.Because conveying carrier 7 possesses second driven roller 8, therefore can carry out the transfer of casting mold 1,3 reliably between (perhaps casting machine 5,6) at conveying carrier 7 and casting mold input line 2, casting mold output line 4, the 3rd driven roller 9.
Device to handle ladles 14 is configured in a side opposite with casting mold input line 2, casting mold output line 4 or conveying carrier 7 across casting machine 5,6.Device to handle ladles 14 makes casting ladle 13 to moving to the position of first casting machine, 5 supplying melting metals with to the position of second casting machine, 6 supplying melting metals.That is, casting ladle 13 is moved along two casting machine 5,6 directions arranged side by side, and supplying melting metal.Device to handle ladles 14 possesses roller path (driven roller), and this roller path is used for being transmitted back to the motlten metal storagetank towards the position of casting machine 5,6 supplying melting metals being carried injected at the casting ladle 13 of the motlten metal that not shown motlten metal storagetank is stored or with the casting ladle 13 after the supplying melting metal end.Action by control device control device to handle ladles 14.
Next, with reference to Fig. 7 to Figure 15, the action of casting equipment involved in the present invention 20 is described.Fig. 7～Figure 15 is the sketch map that the conveying operation to casting mold 1,3,12 describes, and shows the action of the casting ladle 13 of casting mold input line 2, casting mold output line 4, first casting machine 5, second casting machine 6, conveying carrier 7, the 3rd conveying roller 9, casting mold 1,3,12 and supplying melting metal.The numeral of the band circle among the figure is the numbering of giving in order to distinguish other casting mold 1,3,12, in Fig. 7～Figure 15, gives identical numbering for identical casting mold 1,3,12.In addition, below, the numeral of utilizing the numeral in [] of casting mold 1,3,12 back to come the band circle in the presentation graphs.
Fig. 7 shows and is used to explain that the initial state of action is an original position.Casting equipment 20 is not in the state of running beginning.In order on casting mold input line 2, to be arranged with casting mold 1 [3], [4] of not cast towards conveying carrier 7 inputs.On casting mold output line 4, the casting mold 3 after the cast is transferred, in the space of vacating a casting mold 3 sizes near conveying carrier 7 places.In 3 place's " loaded " position 17,18,19 of conveying carrier 7, do not carry and put casting mold 1,3.Conveying carrier 7 moves to the downside of Fig. 7, and first " loaded " position 17 is arranged on the same straight line with the casting mold output line 4 and first casting machine 5.And second " loaded " position 18 is arranged on the same straight line with the casting mold input line 2 and second casting machine 6, and the 3rd " loaded " position 19 is outstanding from the arrangement of casting mold input line 2, casting mold output line 4 and casting machine 5,6.With this place's set positions of conveying carrier 7 is primary importance.When the cast that utilizes 5 pairs of casting molds of first casting machine 12 [1] is accomplished basically, utilize 6 running castings 12 [2] of second casting machine.In addition; Stagger a little though the position (direction of casting mold input line 2 and casting mold output line 4) on the throughput direction of casting mold 1,3 of cast object casting mold 12 [2] of position and second casting machine 6 of the cast object casting mold 12 [1] that makes first casting machine 5 is shown among the figure, this is in order to stress that the stagger purpose of position of casting mold 1,3,12 of expression is to make the sprue position 16 of casting mold 1,3,12 to aim at the pouring position of casting machines 5,6.
As shown in Figure 8, after the casting complete that utilizes first casting machine 5, the casting mold 3 [1] after the cast is by the 3rd driven roller 9 and second driven roller 8 first " loaded " position 17 from the position transfer of first casting machine 5 to conveying carrier 7.And the casting mold 1 [3] of cast is not transferred to second " loaded " position 18 of conveying carrier 7 from casting mold input line 2 by second driven roller 8.In addition, on casting mold output line 4, the casting mold 3 after the cast is transported to the downstream by first driven roller 15, thereby is vacated near the space of conveying carrier 7.And, from casting ladle 13 court's first casting machine, 5 supplying melting metals.
Next, as shown in Figure 9, move conveying carrier 7.Through moving; First " loaded " position 17 is outstanding from the arrangement of casting mold input line 2, casting mold output line 4 and casting machine 5,6; Second " loaded " position 18 is arranged on the same straight line with the casting mold output line 4 and first casting machine 5, and the 3rd " loaded " position 19 is arranged on the same straight line with the casting mold input line 2 and second casting machine 6.With this set positions of conveying carrier 7 is the second place.In addition, on casting mold input line 2, the casting mold 1 [4] of cast is not transported to the position near conveying carrier 7 by first driven roller 15.
Shown in figure 10, the casting mold 1 [3] of cast is not transferred to the position of first casting machine 5 by second driven roller 8 and the 3rd driven roller 9 from second " loaded " position 18 of conveying carrier 7, begins casting mold 1 [3] casting molten metal.And the casting mold 1 [4] of cast is not transferred to the 3rd " loaded " position 19 of conveying carrier 7 from casting mold input line 2 by second driven roller 8.
Next, shown in figure 11, make conveying carrier 7 move to primary importance.In addition, on casting mold input line 2, the casting mold 1 [5] of cast is not transported to the position near conveying carrier 7 by first driven roller 15.
Shown in figure 12, the casting mold 3 [1] after the cast is transferred to casting mold output line 4 by second driven roller 8 from first " loaded " position 17.And after the casting complete that utilizes second casting machine 6, the casting mold 3 [2] after the cast is by the 3rd driven roller 9 and second driven roller 8 second " loaded " position 18 from the position transfer of second casting machine 6 to conveying carrier 7.And, from casting ladle 13 court's second casting machine, 6 supplying melting metals.
Next, shown in figure 13, make conveying carrier 7 move to the second place.In addition, on casting mold output line 4, the casting mold 3 [1] after the cast is transported to the downstream by first driven roller 15, is vacated near the space of conveying carrier 7.
Shown in figure 14, the casting mold 3 [2] after the cast is transferred to casting mold output line 4 by second driven roller 8 from second " loaded " position 18 of conveying carrier 7.And the casting mold 1 [4] of cast is not transferred to the position of second casting machine 6 by second driven roller 8 and the 3rd driven roller 9 from the 3rd " loaded " position 19 of conveying carrier 7, begins casting mold 1 [4] casting molten metal.
Next, shown in figure 15, make conveying carrier 7 move to primary importance.In addition, on casting mold output line 4, the casting mold 3 [2] after the cast is transported to the downstream by first driven roller 15, is vacated near the space of conveying carrier 7.This state original position illustrated with utilizing Fig. 7 is identical, after this, repeats above-mentioned operation.
The explanation to action through above can be known: in the casting equipment 20 that possesses casting mold input line 2, casting mold output line 4 and two casting machines 5,6; Through the conveying carrier 7 with 3 place's " loaded " position 17,18,19 is moved between the primary importance and the second place; 2 place's " loaded " position in 3 place's " loaded " position 17,18,19 are communicated with casting mold input line 2, casting mold output line 4 and two casting machines 5,6, carry out 2 actions (shift casting mold 1,3 and shift casting mold 1,3 from conveying carrier 7 towards conveying carrier 7) simultaneously.Casting mold 1 and the casting mold 3 after the cast that therefore, can be efficiently promptly in short time circulation, make not cast are with respect to casting machine 5,6 input and output.
Here; The casting mold 1,3 that is conceived to the position of conveying carrier 7, put in 17,18,19 years in first, second and the 3rd " loaded " position and at the casting mold 12 of the position configuration of first and second casting machine 5,6, the operation to the action of casting equipment 20 in table 1 is summarized.
[table 1]
In table 1, each row illustrates certain state (time) in the operation, and step 1～9 are corresponding with the state of Fig. 7～Figure 15.As for the row of " loaded " position, the band circle is digital corresponding among the numeral of the band circle of the back of " casting mold " and Fig. 7～Figure 15, and " not " thereafter representes that this casting mold do not pour into a mould, and " finishing " representes that this casting mold is the casting mold after pouring into a mould.The place that in the row of " loaded " position, records casting mold is represented to carry and is equipped with casting mold; And arrow down representes that the casting mold of lastrow is held former state ground and carries and put; Arrow towards right representes that casting mold is transferred to casting machine 5,6, and " output " expression is outputed to casting mold output line 4.And empty hurdle is represented that casting mold 1,3 does not carry and is placed these " loaded " position.As for the row of casting machine, also the row with " loaded " position are identical, and " (supplying melting metal) " expression casting mold 12 is not placed in the position of this casting machine 5,6, from casting ladle 13 to these casting machine 5,6 supplying melting metals.
The state (OK) that utilizes table 1 can learn that yet casting mold 12 is placed in casting machine 5,6 is not placed in more than the state (OK) of casting machine 5,6.Shift 1, the 3 required times ( step 2,4,6,8) of casting molds towards conveying carrier 7 and equate respectively, equal respectively in order to make conveying carrier 7 move to the required time ( step 1,3,5,7,9) of primary importance and the second place.So the time that casting mold 12 is placed in casting machine 5,6 is 3/4ths of a circulation.That is, can guarantee the long duration of pouring.Generally speaking, because the supplying melting metal time can be short more a lot of than the duration of pouring, even therefore the supplying melting metal time is also being out of question below 1/4th of a circulation.
As above explanation; According to the casting equipment 20 that possesses casting mold input line 2, casting mold output line 4 and 2 casting machines 5,6; Because conveying carrier 7 has 3 place's " loaded " position 17,18,19, therefore can be with easy structure casting mold 1 that promptly input and output are not poured into a mould in short time circulation efficiently and the casting mold 3 after the cast.And, can guarantee in short time circulation, to pour into a mould for a long time.
For the action of casting equipment 20, promptly based on the moving of the conveying of the casting mold 1,3,12 of first driven roller 15, second driven roller 8, the 3rd driven roller 9, conveying carrier 7, from casting machine 5,6 towards casting mold 12 casting molten metals, from casting ladle 13 towards casting machine 5,6 supplying melting metals and based on the conveying of the casting ladle 13 of device to handle ladles 14 etc., utilize control device to control.Therefore, can be on time and carry out the exercises of casting equipment 20 swimmingly.
In above explanation; Though to casting mold input line 2 and casting mold output line 4 be disposed at the same side of casting machine 5,6, the structure that casting machine 5,6 is disposed at its opposition side is illustrated; But also can casting mold be imported line 2 and first casting machine 5 is disposed at the same side; The casting mold output line 4 and second casting machine 6 are disposed at its opposition side, and casting mold input line 2 and second casting machine is 6 opposed, casting mold output line 4 and first casting machine 5 are opposed.
In above explanation, although clear casting mold is imported line 2 make parallel structure with casting mold output line 4 with straight line, but casting mold input line 2 also can bending with casting mold output line 4.At this moment, the casting mold input line 2 at the contacting points position place of the contacting points position of casting mold input line 2 and conveying carrier 7 and casting mold output line 4 and conveying carrier 7 and the centreline spacing between the casting mold output line 4 become the distance B of regulation.
In above explanation; Carrying and be illustrated as roller path though casting mold is imported the casting ladle with respect to the motlten metal storagetank in line 2, casting mold output line 4, second driven roller 8, the 3rd driven roller 9 and the device to handle ladles 14, also can be well-known conveyers such as ribbon conveyer, chain-linked conveyer.
In above explanation; Though to when utilizing Fig. 9,11,13,15 illustrated states, carry out casting mold 1 on casting mold input line 2 towards near the conveying the conveying carrier 7 and casting mold 3 on the casting mold output line 4 near the conveying carrier 7 towards downstream the conveying of side be illustrated, also can when state in addition, carry out above-mentioned conveying.Key is, if when from casting mold input line 2 when conveying carrier 7 shifts casting molds 1 have casting mold 1 near the conveying carrier 7 on the casting mold input line 2, maybe when near the conveying carrier on the casting mold output line 47, vacate the space that is used to place casting mold 3 during 4 transfer casting molds 3 from conveying carrier 7 towards the casting mold output line.
Also can constitute: in casting mold input line 2 and/or casting mold output line 4, possess the position sensor (not shown) that the position of casting mold 1,3 is detected; Monitor position to the casting mold 1,3 on casting mold input line 2, the casting mold output line 4, sends position data to control device.Utilize control device,, can control the conveying of casting mold 1,3 on casting mold input line 2, casting mold output line 4 based on the position data of the casting mold 1,3 on casting mold input line 2, the casting mold output line 4.
Claims (8)
1. casting equipment is characterized in that possessing:
Be used to carry the not casting mold input line of the casting mold of cast;
The casting mold output line, this casting mold output line is carried the casting mold after the cast, and is configured to import line parallel and the distance of the regulation that staggers with said casting mold;
Two casting machines, these two casting machines are poured into a mould to said casting mold, and are configured in the stagger distance of said regulation of the direction with said casting mold input line quadrature; And
Conveying carrier, this conveying carrier can the edge move with the direction of said casting mold input line quadrature, and have 3 places and carry the " loaded " position of putting said casting mold, on the said direction that can move, the stagger distance of said regulation of the " loaded " position at said 3 places.
2. casting equipment according to claim 1 is characterized in that,
Said casting mold input line and said casting mold output line have first driven roller of carrying said casting mold.
3. casting equipment according to claim 1 is characterized in that,
Said conveying carrier has the said " loaded " position transfer casting mold from said casting mold input line court, and shifts second driven roller of casting mold from said " loaded " position towards the casting mold output line.
4. casting equipment according to claim 1 is characterized in that,
This casting equipment possesses and shifts towards said casting machine carry the casting mold put in the said " loaded " position of said conveying carrier, and shifts the 3rd driven roller of casting mold towards said " loaded " position from said casting machine.
5. casting equipment according to claim 4 is characterized in that,
Through said the 3rd driven roller, make the pouring position of the said casting machine of sprue position alignment of said casting mold.
6. casting equipment according to claim 1 is characterized in that,
This casting equipment further possesses the device to handle ladles that is used for towards said 2 casting machine supplying melting metals,
Said casting mold input line and said casting mold output line are disposed at the same side with respect to said 2 casting machines, and said device to handle ladles is configured in said casting mold input line and the said casting mold output line opposition side with respect to the configuration side of said 2 casting machines.
7. a pouring procedure is to use the pouring procedure of conveying carrier with respect to two casting machine I/O casting molds, it is characterized in that,
This pouring procedure possesses:
Make said conveying carrier place primary importance; To be transferred to first " loaded " position of putting casting mold of carrying of said conveying carrier by the casting mold after the cast of first casting machine, and the casting mold that will not pour into a mould is transferred to the operation of carrying second " loaded " position of putting casting mold of said conveying carrier;
Then, make said conveying carrier place the second place, the casting mold of not cast is transferred to the 3rd " loaded " position that carrying of said conveying carrier put casting mold, transfer to the operation of said first casting machine carrying the not casting mold of cast that places said second " loaded " position;
Then, make said conveying carrier place said primary importance,, will be transferred to the operation of said second " loaded " position by the casting mold after the cast of second casting machine with the casting mold output of carrying after the cast place said first " loaded " position; And,
Then, make said conveying carrier place the said second place,, transfer to the operation of said second casting machine carrying the not casting mold of cast that places said the 3rd " loaded " position with the casting mold output of carrying after the cast place said second " loaded " position.
8. pouring procedure according to claim 7 is characterized in that,
Use driven roller to carry out the transfer of said casting mold.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2009/054516 WO2010103615A1 (en) | 2009-03-10 | 2009-03-10 | Pouring facility, and pouring method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102348521A true CN102348521A (en) | 2012-02-08 |
| CN102348521B CN102348521B (en) | 2013-12-04 |
Family
ID=42351967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009801579396A Expired - Fee Related CN102348521B (en) | 2009-03-10 | 2009-03-10 | Pouring facility, and pouring method |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP4492757B1 (en) |
| CN (1) | CN102348521B (en) |
| WO (1) | WO2010103615A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105710353A (en) * | 2016-01-28 | 2016-06-29 | 山东康迈信机械有限公司 | Sand mould pouring method for static pressure line |
| CN107282916A (en) * | 2017-08-10 | 2017-10-24 | 无锡市蠡湖铸业有限公司 | Pouring ladle hangs and takes system and casting system automatically |
| CN107639226A (en) * | 2017-08-31 | 2018-01-30 | 宁夏共享模具有限公司 | A kind of flexible cast system of casting |
| CN109175342A (en) * | 2018-11-08 | 2019-01-11 | 山东杰创机械有限公司 | A kind of bilateral running gate system |
| CN111215616A (en) * | 2020-01-14 | 2020-06-02 | 合肥工业大学 | Molten metal transfer system |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114054740B (en) * | 2021-09-22 | 2023-05-05 | 山东杰创机械有限公司 | Pouring method of multi-station cooperative pouring system |
| CN114346231B (en) * | 2022-01-19 | 2023-05-09 | 浙江省机电设计研究院有限公司 | Automatic pouring unit for sand-lined iron mold casting and operation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02127964A (en) * | 1988-11-04 | 1990-05-16 | Sintokogio Ltd | Casting line |
| JPH11207458A (en) * | 1998-01-22 | 1999-08-03 | Kubota Corp | Automatic molten metal pouring apparatus for production of mixed small lot |
| CN1294952A (en) * | 2000-01-14 | 2001-05-16 | 亨特自动机器有限公司 | Linear mould processing system |
| CN1759959A (en) * | 2005-11-11 | 2006-04-19 | 贵阳铝镁设计研究院 | Allocation mode for zoning foundry |
| CN101024229A (en) * | 2006-02-20 | 2007-08-29 | 李铁铎 | Continuous casting, continuous solling production method and apparatus for stainless steel seamless composite pipe |
-
2009
- 2009-03-10 CN CN2009801579396A patent/CN102348521B/en not_active Expired - Fee Related
- 2009-03-10 WO PCT/JP2009/054516 patent/WO2010103615A1/en active Application Filing
- 2009-03-10 JP JP2009526981A patent/JP4492757B1/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02127964A (en) * | 1988-11-04 | 1990-05-16 | Sintokogio Ltd | Casting line |
| JPH11207458A (en) * | 1998-01-22 | 1999-08-03 | Kubota Corp | Automatic molten metal pouring apparatus for production of mixed small lot |
| CN1294952A (en) * | 2000-01-14 | 2001-05-16 | 亨特自动机器有限公司 | Linear mould processing system |
| CN1759959A (en) * | 2005-11-11 | 2006-04-19 | 贵阳铝镁设计研究院 | Allocation mode for zoning foundry |
| CN101024229A (en) * | 2006-02-20 | 2007-08-29 | 李铁铎 | Continuous casting, continuous solling production method and apparatus for stainless steel seamless composite pipe |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105710353A (en) * | 2016-01-28 | 2016-06-29 | 山东康迈信机械有限公司 | Sand mould pouring method for static pressure line |
| CN107282916A (en) * | 2017-08-10 | 2017-10-24 | 无锡市蠡湖铸业有限公司 | Pouring ladle hangs and takes system and casting system automatically |
| CN107639226A (en) * | 2017-08-31 | 2018-01-30 | 宁夏共享模具有限公司 | A kind of flexible cast system of casting |
| CN109175342A (en) * | 2018-11-08 | 2019-01-11 | 山东杰创机械有限公司 | A kind of bilateral running gate system |
| CN109175342B (en) * | 2018-11-08 | 2024-06-07 | 山东杰创机械有限公司 | Bilateral pouring system |
| CN111215616A (en) * | 2020-01-14 | 2020-06-02 | 合肥工业大学 | Molten metal transfer system |
| CN111215616B (en) * | 2020-01-14 | 2022-03-01 | 合肥工业大学 | Molten metal transfer system |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2010103615A1 (en) | 2010-09-16 |
| CN102348521B (en) | 2013-12-04 |
| JPWO2010103615A1 (en) | 2012-09-10 |
| JP4492757B1 (en) | 2010-06-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102348521A (en) | Pouring facility, and pouring method | |
| CN201744643U (en) | Device for supplying molten metal to automatic casting machine | |
| KR102345430B1 (en) | The management method of the molding data of the mold and the molten metal state data of a casting facility and a casting facility in a casting facility | |
| EP2476496B1 (en) | Molten metal pouring machine control system, molten metal pouring equipment, and molten metal pouring method | |
| CN103100706A (en) | Metal mold gravity casting automatic production line | |
| JP2009214138A (en) | Facility and method for sand mold press casting | |
| JP6123704B2 (en) | Casting material lifting method and apparatus | |
| WO2018101061A1 (en) | Information display system for casting facility | |
| CN102387879A (en) | Automatic pouring method | |
| CN102626772A (en) | On-line core making technology and device | |
| CN204018717U (en) | A kind of automation tin ball production line | |
| RU2053861C1 (en) | Automatic casting set | |
| JP2009202215A (en) | Molten metal pouring equipment | |
| CN102873313A (en) | Method and apparatus for loosening a jacket | |
| EP1918045B1 (en) | High productivity casting system | |
| JP4097220B2 (en) | Casting method and casting apparatus | |
| EP1797979B1 (en) | Casting production apparatus and method | |
| JP2014018853A (en) | Method and device for transporting cast frames | |
| CN214768917U (en) | Casting production line based on three-dimensional warehouse | |
| SU829335A1 (en) | Apparatus for casting moulds on conveyer lines | |
| CN203817301U (en) | Air-cushion-type pneumatic shockless jolt molding machine system | |
| CN103962542A (en) | Automatic ordered moving and fixed-point pouring system for sand coated iron mold casting molds | |
| JPH0241738A (en) | Device for shifting forming mold | |
| JPH02117746A (en) | Instrument for confirming mold position for mold conveying line | |
| JPH02117747A (en) | Apparatus for molding mold |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131204 Termination date: 20190310 |