CN102335645B - Chopstick spray-paint equipment and chopstick spray-paint method - Google Patents
Chopstick spray-paint equipment and chopstick spray-paint method Download PDFInfo
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- CN102335645B CN102335645B CN201110228440.9A CN201110228440A CN102335645B CN 102335645 B CN102335645 B CN 102335645B CN 201110228440 A CN201110228440 A CN 201110228440A CN 102335645 B CN102335645 B CN 102335645B
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Abstract
The invention relates to chopstick spray-paint equipment, which comprises a rack, a spray-paint box, a conveyer belt and a chopstick dish, wherein the spray-paint box is arranged on the rack, and the conveyer belt penetrates through the spray-paint box; the chopstick dish is arranged on the conveyer belt; and inserting holes for fixing chopsticks are arranged on the chopstick dish. An electric cabinet for electrically controlling the chopstick spray-paint equipment is also arranged on the spray-paint equipment. The spray-paint box is provided with a front door A and a back door A along the conveying direction of the conveyer belt, and a spray gun for spraying paint is arranged in the spray-paint box. The degree of automation is high, and the chopstick spray-paint equipment replaces manually pulling paint operation and the long-time drying process. The chopstick spray-paint equipment is also provided with a drying box, so that the carrying back and forth among each working procedure and drying and putting area in the paint spraying and drying processes are saved, the labor strength is reduced, the manpower resource is greatly saved, the production rate is increased, the length of a chopstick mold is shortened, and the use ratio of raw materials of chopsticks is increased. Benzene volatile matters and others in the equipment are effectively removed. The spray-paint equipment has simple operation, compact structure and wide practical meaning and marketable value.
Description
Technical field
The present invention relates to a kind of method that chopsticks coating apparatus and chopsticks spray paint, belong to the machinery field of spraying paint.
Background technology
At present, the japanning of known domestic and international chopsticks mainly adopts manual mode to produce, production efficiency is low, the loss ratio of painting in the process of japanning is larger, tradition chopsticks are generally to adopt to draw lacquer craftwork, and paint is filled with and mouthful by rubber soft board, blocked, when chopsticks are pulled out and next chopsticks when also not inserting paint and filling with from rubber osculum, paint can flow out the waste cause paint vehicle from rubber osculum, and useless paint is difficult to cleaning after dry; When chopsticks are pulled out, rubber osculum can scrape off the paint of just having coated, and causes film thickness inhomogeneous, and current mark defect appears in chopsticks surface, and quality is unstable; In addition for convenience of manual operations, chopsticks blank also needs to leave the long surplus of 40-50mm, very large to raw-material waste.
Traditional chopsticks mostly adopt Polyester Paint, benzene class wherein, ketones solvent volatile matter have a negative impact to the operating personnel's health working long hours, and the inadequate environmental protection of the paint of polyesters, useless paint contaminated environment, adopt environment-friendly water-based paint as raw material, chopsticks need to be through repeatedly painting and drying just and can reach requirement for a long time, spray paint and dry process in all need to come and go carrying between each procedure and place is put in larger drying, painting process efficiency is low, cause the waste of human resources, production cost is high.
Summary of the invention
A kind of method that the technical problem to be solved in the present invention is to provide that automaticity of spraying paint is high, efficiency is high, the paint spraying device for chopsticks of environmentally-friendly sanitary and chopsticks spray paint.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
A paint spraying device for chopsticks, described paint spraying apparatus comprises frame, the case that sprays paint, conveyer belt, chopsticks dish; The both sides of described frame are arranged with guide rail in parallel, and conveyer belt is installed in frame, and the case that sprays paint is arranged on the guide rail of frame, and conveyer belt is through spraying paint case, and conveyer belt is provided with chopsticks dish, on chopsticks dish, is laid with the fixedly jack of chopsticks; On described paint spraying apparatus, be also provided with the electric cabinet of electrical control;
The described case that sprays paint is provided with Qianmen A and back door A along tape transport direction, described in spray paint and be provided with the spray gun spraying paint towards the upper chopsticks of chopsticks dish in case.
As improvement of the present invention, in the described case that sprays paint, be also provided with for clearing up the water curtain paint removal device of unnecessary paint vehicle, described water curtain paint removal device comprises water curtain guide plate, water curtain feed tube and collecting tank, water curtain guide plate is arranged on the both sides in the case that sprays paint, water curtain guide plate is from top to bottom respectively to centroclinal, described water curtain guide plate upper end is provided with water curtain feed tube, and collecting tank is arranged on the below of the case that sprays paint.
As improvement of the present invention, described water curtain paint removal device also comprises electric pump, and described collecting tank bottom side is provided with drain pipe, and described water curtain feed tube is communicated with by electric pump with drain pipe.
As improvement of the present invention, between described water curtain guide plate lower end and collecting tank, be provided with removable filter net or filter cloth.
As improvement of the present invention, on described conveyer belt, arrange porosely, described chopsticks dish is removably mounted on conveyer belt.
As improvement of the present invention, the described A place, case Qianmen of spraying paint is provided with the travel switch A that controls spray gun running, the described A place, case back door of spraying paint is provided with and controls the travel switch B that spray gun stops the work of spraying paint, and is provided with the contact that makes travel switch A and travel switch B action on chopsticks dish.
As improvement of the present invention, the bottom, two sides that the case that sprays paint coordinates with guide rail is provided with case wheel A, and case wheel A rolls on guide rail.
As improvement of the present invention, described paint spraying device for chopsticks is also provided with drying baker, and drying baker is after conveyer belt transmission direction is laid in the case that sprays paint, and the bottom, two sides that drying baker coordinates with guide rail is provided with case wheel B, and case wheel B rolls on guide rail.
As improvement of the present invention, described drying baker is provided with Qianmen B and back door B along tape transport direction, described in spray paint on the Qianmen B of case Qianmen A and back door A and described drying baker and back door B and be equipped with air curtain.
As improvement of the present invention, described in spray paint box top and drying baker top be provided with gas sampling pipe.
As improvement of the present invention, fan, temperature sensor and heater are housed in described drying baker, described heater, temperature sensor, fan are all connected with electric cabinet, and are controlled by electric cabinet.
As improvement of the present invention, the two ends of described conveyer belt are all provided with the controller that makes paint spraying device for chopsticks operation or stop, and described controller is divided into floor push and hand switch, and floor push is located at frame downside, and hand switch is arranged on electric cabinet.
The present invention further provides a kind of method that chopsticks spray paint, it is characterized in that, comprise the following steps:
The transmission of step 2. conveyer belt drives chopsticks to move;
The invention has the beneficial effects as follows, the paint spraying device for chopsticks automaticity adopting is high, substituted and manually drawn paint operation and long-time dry process, reduced labour intensity, greatly saved human resources, improved productivity ratio, adopting sprays paint has also saved paint raw material consumption, shorten the length of chopsticks base substrates simultaneously, can improve the raw-material utilization rate of chopsticks, water curtain paint removal device and the waste gas collection device volatile matters such as benzene class in remover apparatus have effectively been adopted, after the efficiency of spraying paint improves greatly, can also use environment-friendly water-based paint, make painting process environmentally-friendly sanitary more, reduce to greatest extent the impact of venomous injurant confrontation employee health, can need to carry out assembled arrangement to spray paint case and drying baker according to what spray paint, realization adopts a plurality of case and drying bakers of spraying paint on a paint spraying apparatus, chopsticks are carried out to spraying paint and oven dry repeatedly continuously, saved spray paint and drying course in round carrying between each procedure and dry and put place, having solved for a long time draws paint and natural air drying process efficiency low by manpower by hand, labour intensity is large, utilization rate of raw materials is low, quality is unstable, the large technical barrier of thirsting for solution that waits of environmental pollution, and paint spraying apparatus is simple to operate, compact conformation, there is Practical significance and market value very widely.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail.
The structural representation that accompanying drawing 1 is paint spraying device for chopsticks of the present invention;
Accompanying drawing 2 is the box structure schematic diagram that sprays paint of paint spraying device for chopsticks of the present invention;
The drying baker structural representation that accompanying drawing 3 is paint spraying device for chopsticks of the present invention.
Label declaration:
The specific embodiment
By describing technology contents of the present invention, structural feature in detail, being realized object and effect, below in conjunction with embodiment and coordinate accompanying drawing to be explained in detail.
With reference to accompanying drawing 1, accompanying drawing is depicted as a kind of paint spraying device for chopsticks provided by the invention, and described paint spraying apparatus comprises frame 1, the case 2 that sprays paint, conveyer belt 3, chopsticks dish 4; The both sides of described frame are arranged with guide rail in parallel, and conveyer belt 3 is installed in frame 1, and the case 2 that sprays paint is arranged on the guide rail of frame 1, and conveyer belt 3 is through spraying paint case 2, and conveyer belt 3 is provided with chopsticks dish 4, on chopsticks dish 4, is laid with the fixedly jack of chopsticks; On described paint spraying apparatus, be also provided with the electric cabinet 5 that paint spraying apparatus is carried out to electrical control;
In the described case 2 that sprays paint, along conveyer belt 3 throughput directions, be provided with Qianmen A and back door A, in the described case 2 that sprays paint, be provided with the spray gun 6 spraying paint, in the described case 2 that sprays paint, be also provided with for clearing up the water curtain paint removal device of unnecessary paint vehicle, described water curtain paint removal device comprises water curtain guide plate 7, water curtain feed tube 8 and collecting tank 9, water curtain guide plate 7 is arranged on the both sides in the case that sprays paint, water curtain guide plate 7 is from top to bottom respectively to centroclinal, described water curtain guide plate 7 upper ends are provided with water curtain feed tube 8, and collecting tank 9 is arranged on the below of the case 2 that sprays paint.
In the jack of first chopsticks dish 4 on conveyer belt 3, insert chopsticks, chopsticks are movably fixed on conveyer belt 3, conveyer belt 3 is by the case 2 that sprays paint, the 6 pairs of chopsticks of spray gun that spray paint in case 2 carry out omnibearing spraying paint, make to spray paint more even, spraying paint, the interior both sides of case 2 are provided with water curtain guide plate 7, in the present embodiment, water curtain guide plate 7 is from top to bottom to centroclinal, the water that is arranged on water curtain feed tube 8 outflows of water curtain guide plate 7 upper ends forms water curtain, unnecessary paint is just attached on water curtain along water curtain guide plate 7 to dirty, and water falls into collecting tank 9 to be continued to recycle.
In the present embodiment, with reference to accompanying drawing 1, at the interior liquid level gauge 11 that arranges of collecting tank 9, effectively observe the variation of liquid level, in due course supplementing water or eliminating water.
In another embodiment, with reference to accompanying drawing 1 and accompanying drawing 2, the water adhering to due to paint vehicle shown in accompanying drawing pollutes the environment, between described water curtain guide plate 7 lower ends and collecting tank 9, be provided with removable filter net or filter cloth, take screen pack 12 as example, screen pack 12 has filtered useless paint effectively, and the water after filtration flows in water leg 9, and screen pack 12 can also be arranged on the bottom of the case 2 that sprays paint or be arranged on the upper end of water leg 9.
With reference to accompanying drawing 1, in another embodiment of the present invention, described water curtain paint removal device also comprises electric pump 13, and described collecting tank bottom side is provided with drain pipe 10, and described water curtain feed tube 8 is communicated with by electric pump 13 with drain pipe 10.Liquid after filtering flows into water curtain feed tube 8 through the driving of electric pump 13, realizes recycling of water, saving water resource greatly, and electric pump 13 can be arranged on case 2 outsides of spraying paint, also can be arranged on water leg 9.
As improvement of the present invention, described chopsticks dish is removably mounted on conveyer belt.
With reference to accompanying drawing 1, in one embodiment of the invention, on described conveyer belt 3, arrange porose 14, described chopsticks are coiled 4 bottom sides and are provided with the projection 25 corresponding with 14 positions, hole, grafting by projection 25 with hole 14, is movably fixed on conveyer belt 3 chopsticks dish 4, and moves with conveyer belt.
The projection 25 that a plurality of holes 14 and chopsticks coil 4 bottom sides is set suitable on conveyer belt 3, can regulates the position of chopsticks dish 4 on conveyer belt 3, and when chopsticks model is different, can change the larger chopsticks dish 4 in hole, can adapt to many specifications chopsticks.
In another embodiment of the present invention, wherein can also be at two ends on chopsticks dishes or other any places boss is set, on conveyer belt, be provided with corresponding flange, boss is mutually pegged graft or is articulated with flange and coordinates, chopsticks disk activity is fixed on conveyer belt, and moves with conveyer belt.
In equivalent, the chopsticks face of trying to get to the heart of a matter can be arranged to matsurface, and conveyer belt also can be arranged to matsurface, relies on frictional force that chopsticks disk activity is fixed on conveyer belt, or adopts other as bonding fixed forms such as VELCROs.
The described case 2 A places, Qianmen of spraying paint are provided with the travel switch A that controls spray gun 6 runnings, described in the case 2 A places, back door of spraying paint be provided with and control the travel switch B that spray gun 6 stops the work of spraying paint, on chopsticks dish 4, be provided with the contact that travel switch A and travel switch B are moved.
In the present embodiment, when conveyer belt 3 is when operation drives chopsticks on chopsticks dish 4 to enter to spray paint case 2, contact and travel switch A touching, the spray gun 6 of the case 2 that sprays paint comes into operation, and to just entering the chopsticks that the chopsticks of the case 2 that sprays paint coil on 4, sprays paint; When chopsticks dish 4 continues to move away while spraying paint case 2 with conveyer belt 3, contact and travel switch B touch, and the spray gun 6 in the case 2 that sprays paint decommissions.Whether can coil 4 according to chopsticks enters the region of spraying paint and sprays paint or stop spraying paint.The object that realizes auto spray painting, sprays paint evenly, saves paint amount and reduce costs.
Difference the present embodiment also can be provided with infrared induction checkout gear on the case 2 that sprays paint, and realizes same effect.
With reference to accompanying drawing 1 and accompanying drawing 2, shown in accompanying drawing in another embodiment of the present invention, the bottom, two sides that the case 2 that sprays paint coordinates with guide rail is provided with case wheel A15, case wheel A15 supports the case 2 that sprays paint and along guide rail, moves in frame 1, if spray paint, the weight of case 2 surpasses the support strength of case wheel A15, can be set up in parallel a plurality of case wheel A15, or in case 2 bottom sides of spraying paint, be arranged on the wheel 16 of ground surface.
With reference to accompanying drawing 1 and accompanying drawing 3, as improvement of the present invention, described paint spraying device for chopsticks is also provided with drying baker 17, drying baker 17 is after conveyer belt 3 throughput directions are laid in the case 2 that sprays paint, two lateral surfaces that drying baker 17 coordinates with frame 1 are provided with case wheel B18, and case wheel B18 supports drying baker 17 and along guide rail, moves in frame 1, if the weight of the case 2 that sprays paint surpasses the support strength of case wheel B18, can be set up in parallel a plurality of case wheel B18, or in drying baker 17 bottom sides, be arranged on the wheel 16 of ground surface.
By removable and removable case 2 and the drying baker 17 of spraying paint, after improving greatly, the efficiency of spraying paint can use environment-friendly water-based paint, and can need to carry out assembled arrangement to spray paint case 2 and drying baker 17 according to what spray paint, adopt a plurality of spray paint case 2 and 17 pairs of chopsticks of drying baker to carry out continuously spraying paint and oven dry repeatedly, saved spray paint and drying course in round carrying between each procedure and dry placing space, having solved for a long time draws paint and natural air drying process efficiency low by manpower by hand, labour intensity is large, utilization rate of raw materials is low, quality is unstable, the large technical barrier of thirsting for solution that waits of environmental pollution, there is Practical significance and market value very widely.
At each, spray paint and can leave gap between case 2 and adjacent drying baker 17, for sampling inspection or observation spray paint or dry after effect, be convenient to the defective work that timely rejecting need to be done over again.
With reference to accompanying drawing 1, shown in accompanying drawing, in another embodiment of the present invention, described drying baker 17 is provided with Qianmen B and back door B along conveyer belt 3 throughput directions, on the Qianmen B of described spray paint case Qianmen A and back door A and described drying baker and back door B, be equipped with air curtain 19, described in spray paint case upside and drying baker upside be provided with gas sampling pipe 20.
Adopt gas sampling pipe 20 volatile matters such as benzene class in device for transferring effectively, made painting process environmentally-friendly sanitary more, reduced to greatest extent the impact of venomous injurant confrontation employee health.
With reference to accompanying drawing 1 and accompanying drawing 3, as improvement of the present invention, fan, temperature sensor and heater are housed in described drying baker, described heater, temperature sensor, fan are all connected with electric cabinet 5, by controller, are controlled.
Heater 22 energisings produce heat, and the chopsticks of sending into from conveyer belt 3 are dried, and heater 22 is controlled energising and power-off by electric cabinet 5, if do not need hot-air seasoning, closes heater 22, by fan 21, dries, and drive natural wind to carry out air-dry.
With reference to accompanying drawing 1, as improvement of the present invention, the two ends of described conveyer belt 3 are all provided with the controller that makes paint spraying device for chopsticks operation or stop, described controller is divided into floor push 23 and hand switch 24, floor push 23 is located at frame 1 downside, hand switch 24 is arranged in electric cabinet 5 or frame 1, can control rapidly stop and start and the method for operation of paint spraying apparatus.
The present invention further provides a kind of method that chopsticks spray paint, comprise the following steps:
The transmission of step 2. conveyer belt drives chopsticks to move;
Wherein the fixed form of step 1 can be multiplely, can utilize the chopsticks dish that is fixed on conveyer belt, in chopsticks plant chopsticks dish, or directly on conveyer belt, punches, then in the hole that chopsticks are planted on conveyer belt, also can adopt other fixtures to be fixed chopsticks.
Starting switch, can Manual press starts quick closing valve or the foot-operated starting switch of controlling, and starts paint spraying apparatus, carries driven by motor conveyer belt to move, and drives chopsticks on it along machining path transmission.
In step 3 and step 4, the A place, Qianmen of the described case that sprays paint is provided with and controls the travel switch A that spray gun starts the work of spraying paint, the A place, back door of the described case that sprays paint is provided with and controls the travel switch B that spray gun stops the work of spraying paint, on conveyer belt chopsticks dish, be provided with the contact that makes travel switch A and travel switch B action, when driving chopsticks dish, moving conveyer belt, when contact and travel switch A touching, the spray gun of case of spraying paint starts to spray paint, to entering the chopsticks of the case that sprays paint, spray paint, when chopsticks dish continues mobile, contact and travel switch B touch, and the spray gun in the case that sprays paint stops spraying paint.
In other schemes, can be provided with infrared ray and infrared induction device at the Qianmen of the case that sprays paint A and A place, back door.
Wherein, spray gun is provided with storage paint can and is connected air compressor or compressed air hose, is provided with checkout gear on it, when storage paint can liquid level meets the requirements, spray gun sprays paint to chopsticks, and the too low alarm of liquid level in storage paint can reminds staff to add paint to storage paint can; When spray gun pressure meets the requirements, spray gun sprays paint to chopsticks, when the too low alarm of spray gun pressure, reminds staff to adjust the pressure of spray gun.
After spraying paint, can carry out again following steps: step 5. is sent to drying baker by the chopsticks after spraying paint.
Fan, temperature-detecting device and heater are housed in described drying baker, and described heater, temperature-detecting device, fan are all connected with electric cabinet 5, by electric controller, are controlled.
Can spray paint as required in this method combination of quantity and order of case and drying baker can be carried out first drying or repeated drying, or the circular flow of once spraying and painting first drying after the case that sprays paint.
The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes description of the present invention and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (3)
1. a paint spraying device for chopsticks, is characterized in that:
Described paint spraying apparatus comprises frame, the case that sprays paint, conveyer belt, chopsticks dish;
The both sides of described frame are arranged with guide rail in parallel, and conveyer belt is installed in frame, and the case that sprays paint is arranged on the guide rail of frame, and conveyer belt, through spraying paint case, is removably provided with chopsticks dish on conveyer belt, on chopsticks dish, be laid with the fixedly jack of chopsticks; On described paint spraying apparatus, be also provided with the electric cabinet of electrical control;
The described case that sprays paint is provided with Qianmen A and back door A along tape transport direction, in the described case that sprays paint, be provided with the spray gun spraying paint towards the upper chopsticks of chopsticks dish, A place, Qianmen is provided with and controls the travel switch A that spray gun starts the work of spraying paint, A place, back door is provided with and controls the travel switch B that spray gun stops the work of spraying paint, on conveyer belt chopsticks dish, be provided with the contact that makes travel switch A and travel switch B action, when driving chopsticks dish, moving conveyer belt, when contact and travel switch A touching, the spray gun of case of spraying paint starts to spray paint, to entering the chopsticks of the case that sprays paint, spray paint, when chopsticks dish continues mobile, contact and travel switch B touching, the spray gun spraying paint in case stops spraying paint,
Wherein spray gun is provided with storage paint can and is connected air compressor or compressed air hose, on it, be provided with checkout gear, when storage paint can liquid level meets the requirements, spray gun sprays paint to chopsticks, and the too low alarm of liquid level in storage paint can reminds staff to add paint to storage paint can, when spray gun pressure meets the requirements, spray gun sprays paint to chopsticks, when the too low alarm of spray gun pressure, reminds staff to adjust the pressure of spray gun;
The bottom, two sides that the case that sprays paint coordinates with guide rail is provided with case wheel A, and case wheel A rolls on guide rail;
Described paint spraying device for chopsticks is also provided with drying baker, drying baker is after conveyer belt transmission direction is arranged on the case that sprays paint, the bottom, two sides that drying baker coordinates with guide rail is provided with case wheel B, case wheel B rolls on guide rail, spray paint case and drying baker spray paint as required case and drying baker quantity and order combination, after the case that sprays paint, carry out first drying or repeated drying, or once spray paint and the circular flow of first drying, spray paint and be provided with gap between case and drying baker;
Fan, temperature sensor and heater are housed in described drying baker, and described heater, temperature sensor, fan are all connected with electric cabinet, by electric cabinet, are controlled;
Electric cabinet is controlled the break-make of heater and the break-make of fan, when temperature is during lower than the value of needs, connect the power supply of heater, heater produces heat the chopsticks of sending into from conveyer belt is dried, while not needing hot-air seasoning, cut off the power supply of heater, fan drives natural wind to carry out air-dry to chopsticks
Wherein, in the described case that sprays paint, be also provided with for clearing up the water curtain paint removal device of unnecessary paint vehicle, described water curtain paint removal device comprises water curtain guide plate, water curtain feed tube and collecting tank, water curtain guide plate is arranged on the both sides in the case that sprays paint, water curtain guide plate is from top to bottom respectively to centroclinal, described water curtain guide plate upper end is provided with water curtain feed tube, and collecting tank is arranged on the below of the case that sprays paint.
2. paint spraying device for chopsticks according to claim 1, is characterized in that, described water curtain paint removal device also comprises electric pump, and described collecting tank bottom side is provided with drain pipe, and described water curtain feed tube is communicated with by electric pump with drain pipe.
3. paint spraying device for chopsticks according to claim 1, is characterized in that, between described water curtain guide plate lower end and collecting tank, is provided with removable filter net or filter cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110228440.9A CN102335645B (en) | 2011-08-10 | 2011-08-10 | Chopstick spray-paint equipment and chopstick spray-paint method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110228440.9A CN102335645B (en) | 2011-08-10 | 2011-08-10 | Chopstick spray-paint equipment and chopstick spray-paint method |
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| Publication Number | Publication Date |
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| CN102335645A CN102335645A (en) | 2012-02-01 |
| CN102335645B true CN102335645B (en) | 2014-03-12 |
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| CN201110228440.9A Expired - Fee Related CN102335645B (en) | 2011-08-10 | 2011-08-10 | Chopstick spray-paint equipment and chopstick spray-paint method |
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