CN102335645A - Chopstick spray-paint equipment and chopstick spray-paint method - Google Patents
Chopstick spray-paint equipment and chopstick spray-paint method Download PDFInfo
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- CN102335645A CN102335645A CN2011102284409A CN201110228440A CN102335645A CN 102335645 A CN102335645 A CN 102335645A CN 2011102284409 A CN2011102284409 A CN 2011102284409A CN 201110228440 A CN201110228440 A CN 201110228440A CN 102335645 A CN102335645 A CN 102335645A
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Abstract
The invention relates to chopstick spray-paint equipment, which comprises a rack, a spray-paint box, a conveyer belt and a chopstick dish, wherein the spray-paint box is arranged on the rack, and the conveyer belt penetrates through the spray-paint box; the chopstick dish is arranged on the conveyer belt; and inserting holes for fixing chopsticks are arranged on the chopstick dish. An electric cabinet for electrically controlling the chopstick spray-paint equipment is also arranged on the spray-paint equipment. The spray-paint box is provided with a front door A and a back door A along the conveying direction of the conveyer belt, and a spray gun for spraying paint is arranged in the spray-paint box. The degree of automation is high, and the chopstick spray-paint equipment replaces manually pulling paint operation and the long-time drying process. The chopstick spray-paint equipment is also provided with a drying box, so that the carrying back and forth among each working procedure and drying and putting area in the paint spraying and drying processes are saved, the labor strength is reduced, the manpower resource is greatly saved, the production rate is increased, the length of a chopstick mold is shortened, and the use ratio of raw materials of chopsticks is increased. Benzene volatile matters and others in the equipment are effectively removed. The spray-paint equipment has simple operation, compact structure and wide practical meaning and marketable value.
Description
Technical field
The present invention relates to the method that a kind of chopsticks coating apparatus and chopsticks spray paint, belong to the machinery field of spraying paint.
Background technology
At present, manual mode production is mainly adopted in the japanning of known domestic and international chopsticks, and production efficiency is low; The loss ratio of in the process of japanning, coating with lacquer is bigger; The tradition chopsticks generally are to adopt to draw lacquer craftwork, and lacquer is irritated and mouthful blocked by the rubber soft board, when chopsticks are pulled out and next chopsticks when also inserting lacquer and irritating from the rubber osculum; Lacquer can flow out the waste that causes paint vehicle from the rubber osculum, and is difficult to cleaning after the useless lacquer drying; When chopsticks are pulled out, the rubber osculum can scrape off the lacquer of just having coated, and causes film thickness inhomogeneous, and the current mark defective appears in the chopsticks surface, and quality is unstable; Be convenient manual operations in addition, the chopsticks blank also need leave the long surplus of 40-50mm, and is very big to raw-material waste.
Traditional chopsticks mostly adopt the polyester lacquer; Benzene class wherein, ketones solvent volatile matter have a negative impact to the operating personnel's health that works long hours, and the not enough environmental protection of the paint of polyesters, useless lacquer contaminated environment; Adopt environment-friendly water-based lacquer as raw material; Chopsticks need can reach requirement with drying just for a long time through japanning repeatedly, spray paint and dry process in all need come and go carrying between each procedure and the place is put in bigger drying, painting process efficient is low; Cause waste of manpower resource, production cost is high.
Summary of the invention
The technical problem that the present invention will solve provides a kind of automaticity height that sprays paint, efficient height, the chopsticks paint spraying apparatus of environmentally-friendly sanitary and the method that chopsticks spray paint.
In order to solve the problems of the technologies described above, the technical scheme that the present invention adopted is:
A kind of chopsticks paint spraying apparatus, said paint spraying apparatus comprise frame, the case that sprays paint, conveyer belt, chopsticks dish; The both sides of said frame are arranged with guide rail in parallel, and conveyer belt is installed on the frame, and the case that sprays paint is arranged on the guide rail of frame, and conveyer belt passes the case that sprays paint, and conveyer belt is provided with the chopsticks dish, are laid with the fixedly jack of chopsticks on the chopsticks dish; Also be provided with the electric cabinet of electrical control on the said paint spraying apparatus;
The said case that sprays paint is provided with Qianmen A and back door A along the conveyer belt throughput direction, is provided with in the said case that sprays paint towards the chopsticks dish and goes up the spray gun that chopsticks spray paint.
As improvement of the present invention; Also be provided with the water curtain paint removal device that is used to clear up unnecessary paint vehicle in the said case that sprays paint; Said water curtain paint removal device comprises water curtain guide plate, water curtain feed tube and collecting tank, and the water curtain guide plate is arranged on the both sides in the case that sprays paint, and the water curtain guide plate is from top to bottom respectively to centroclinal; Said water curtain guide plate upper end is provided with the water curtain feed tube, and collecting tank is arranged on the below of the case that sprays paint.
As improvement of the present invention, said water curtain paint removal device also comprises electric pump, and said collecting tank bottom side is provided with drain pipe, and said water curtain feed tube is communicated with through electric pump with drain pipe.
As improvement of the present invention, be provided with removable filter net or filter cloth between said water curtain guide plate lower end and the collecting tank.
As improvement of the present invention, said conveyer belt is provided with the hole, and said chopsticks dish is removably mounted on the conveyer belt.
As improvement of the present invention; The said A place, case Qianmen of spraying paint is provided with the travel switch A of control spray gun running; The said A place, case back door of spraying paint is provided with the travel switch B that the control spray gun stops the work of spraying paint, and the chopsticks dish is provided with the contact that makes travel switch A and travel switch B action.
As improvement of the present invention, the bottom, two sides that the case that sprays paint cooperates with guide rail is provided with case wheel A, and case wheel A rolls on guide rail.
As improvement of the present invention, said chopsticks paint spraying apparatus also is provided with drying baker, and drying baker is after the conveyer belt transmission direction is laid in the case that sprays paint, and the bottom, two sides that drying baker cooperates with guide rail is provided with case wheel B, and case wheel B rolls on guide rail.
As improvement of the present invention, said drying baker is provided with Qianmen B and back door B along the conveyer belt throughput direction, is equipped with air curtain on the Qianmen B of said spray paint case Qianmen A and back door A and said drying baker and the back door B.
As improvement of the present invention, said box top and the drying baker top of spraying paint is provided with the gas sampling pipe.
As improvement of the present invention, fan, temperature sensor and heater are housed in the said drying baker, said heater, temperature sensor, fan all link to each other with electric cabinet, and are controlled by electric cabinet.
As improvement of the present invention, the two ends of said conveyer belt all are provided with the controller that makes the operation of chopsticks paint spraying apparatus or stop, and said controller is divided into floor push and hand switch, and floor push is located at the frame downside, and hand switch is arranged on the electric cabinet.
The method that the present invention further provides a kind of chopsticks to spray paint is characterized in that, may further comprise the steps:
The transmission of step 2. conveyer belt drives chopsticks and moves;
The invention has the beneficial effects as follows that the chopsticks paint spraying apparatus automaticity of employing is high, substituted manual work and drawn lacquer operation and long-time dry process; Reduced labour intensity; Saved human resources greatly, improved productivity ratio, adopting sprays paint has also practiced thrift paint raw material consumption; Shorten the length of chopsticks base substrates simultaneously, can improve the raw-material utilization rate of chopsticks; Water curtain paint removal device and the gas sampling device volatile matters such as benzene class in the remover apparatus have effectively been adopted; Can also use environment-friendly water-based lacquer after the efficient of spraying paint improves greatly, make painting process environmentally-friendly sanitary more, reduce the influence of venomous injurant confrontation employee health to greatest extent; Can carry out assembled arrangement to spray paint case and drying baker according to the needs that spray paint; Be implemented in and adopt a plurality of case and drying bakers of spraying paint on the paint spraying apparatus; To chopsticks carry out continuously repeatedly spray paint with the oven dry; Saved spray paint and drying course between each procedure round carrying and dry and put the place, has solved and leaned on the manual technical barrier that draws lacquer to thirst for solution with the natural air drying process efficiency is low, labour intensity is big, utilization rate of raw materials is low, quality is unstable, environmental pollution is big etc. of manpower for a long time, and paint spraying apparatus is simple to operate; Compact conformation has Practical significance and market value very widely.
Description of drawings
Do further detailed explanation below in conjunction with the accompanying drawing specific embodiments of the invention.
Accompanying drawing 1 is the structural representation of chopsticks paint spraying apparatus of the present invention;
Accompanying drawing 2 is the box structure sketch map that sprays paint of chopsticks paint spraying apparatus of the present invention;
Accompanying drawing 3 is the drying baker structural representation of chopsticks paint spraying apparatus of the present invention.
Label declaration:
The specific embodiment
By specifying technology contents of the present invention, structural feature, realized purpose and effect, give explanation below in conjunction with embodiment and conjunction with figs. are detailed.
With reference to accompanying drawing 1, accompanying drawing is depicted as a kind of chopsticks paint spraying apparatus provided by the invention, and said paint spraying apparatus comprises frame 1, the case 2 that sprays paint, conveyer belt 3, chopsticks dish 4; The both sides of said frame are arranged with guide rail in parallel, and conveyer belt 3 is installed on the frame 1, and the case 2 that sprays paint is arranged on the guide rail of frame 1, and conveyer belt 3 passes the case 2 that sprays paint, and conveyer belt 3 is provided with chopsticks dish 4, are laid with the fixedly jack of chopsticks on the chopsticks dish 4; Also be provided with the electric cabinet 5 that paint spraying apparatus is carried out electrical control on the said paint spraying apparatus;
Be provided with Qianmen A and back door A along conveyer belt 3 throughput directions in the said case 2 that sprays paint; Be provided with the spray gun 6 that sprays paint in the said case 2 that sprays paint; Also be provided with the water curtain paint removal device that is used to clear up unnecessary paint vehicle in the said case 2 that sprays paint; Said water curtain paint removal device comprises water curtain guide plate 7, water curtain feed tube 8 and collecting tank 9, and water curtain guide plate 7 is arranged on the both sides in the case that sprays paint, and water curtain guide plate 7 is from top to bottom respectively to centroclinal; Said water curtain guide plate 7 upper ends are provided with water curtain feed tube 8, and collecting tank 9 is arranged on the below of the case 2 that sprays paint.
4 the interior chopsticks that insert of jack are coiled in elder generation toward the chopsticks on the conveyer belt 3; The chopsticks activity is fixed on the conveyer belt 3, and conveyer belt 3 is through the case 2 that sprays paint, and the 6 pairs of chopsticks of spray gun in the case 2 that sprays paint carry out omnibearing spraying paint; Make spray paint more even; Both sides are provided with water curtain guide plate 7 in the case 2 that sprays paint, and water curtain guide plate 7 is from top to bottom to centroclinal in the present embodiment, and the water that is arranged on water curtain feed tube 8 outflows of water curtain guide plate 7 upper ends forms water curtain; Unnecessary lacquer just attached on the water curtain along water curtain guide plate 7 to dirty, water falls into collecting tank 9 to be continued to recycle.
In the present embodiment,, liquid level gauge 11 is set in collecting tank 9, effectively observes the variation of liquid level, in due course supplementing water or eliminating water with reference to accompanying drawing 1.
Among another embodiment; With reference to accompanying drawing 1 and accompanying drawing 2, because the water that paint vehicle adheres to pollutes the environment, be provided with removable filter net or filter cloth between said water curtain guide plate 7 lower ends and the collecting tank 9 shown in the accompanying drawing; With screen pack 12 is example; Screen pack 12 has filtered useless lacquer effectively, and the water after the filtration flows in the water leg 9, and screen pack 12 can also be arranged on the bottom of the case 2 that sprays paint or be arranged on the upper end of water leg 9.
With reference to accompanying drawing 1, in the another embodiment of the present invention, said water curtain paint removal device also comprises electric pump 13, and said collecting tank bottom side is provided with drain pipe 10, and said water curtain feed tube 8 is communicated with through electric pump 13 with drain pipe 10.After filtering liquid flows into water curtain feed tube 8 through the driving of electric pump 13, realizes recycling of water, conserve water resource greatly, and electric pump 13 can be arranged on case 2 outsides of spraying paint, also can be arranged on the water leg 9.
As improvement of the present invention, said chopsticks dish is removably mounted on the conveyer belt.
With reference to accompanying drawing 1, in one embodiment of the invention, said conveyer belt 3 is provided with hole 14; Said chopsticks are coiled 4 bottom sides and are provided with the projection 25 corresponding with 14 positions, hole; Through the grafting of projection 25, chopsticks 4 activities of coiling are fixed on the conveyer belt 3, and move with conveyer belt with hole 14.
It is suitable that the projection 25 that a plurality of holes 14 and chopsticks coil 4 bottom sides is set on the conveyer belt 3, can regulate the position of chopsticks dish 4 on conveyer belt 3, and in the chopsticks model not simultaneously, can change the big chopsticks dish 4 in hole, can adapt to many specifications chopsticks.
In another embodiment of the present invention; Wherein chopsticks dishes go up can also be at two ends or other any places boss is set, conveyer belt is provided with the flange of correspondence, boss is pegged graft each other or is articulated with flange and cooperates; The chopsticks disk activity is fixed on the conveyer belt, and moves with conveyer belt.
In the equivalent, the chopsticks face of trying to get to the heart of a matter can be arranged to matsurface, and conveyer belt also can be arranged to matsurface, relies on frictional force that the chopsticks disk activity is fixed on the conveyer belt, perhaps adopts other like bonding fixed forms such as VELCROs.
The said A place, case 2 Qianmen of spraying paint is provided with the travel switch A of control spray gun 6 runnings, and the said A place, case 2 back door of spraying paint is provided with the travel switch B that control spray gun 6 stops the work of spraying paint, and chopsticks dish 4 is provided with the contact that makes travel switch A and travel switch B action.
In the present embodiment, when case 2 is sprayed paint in the chopsticks entering of conveyer belt 3 on operation drive chopsticks dish 4, contact and travel switch A touching, the spray gun 6 of the case 2 that sprays paint comes into operation, and the chopsticks on the chopsticks dish 4 that just gets into the case 2 that sprays paint are sprayed paint; When chopsticks dish 4 continues to move away when spraying paint case 2 with conveyer belt 3, contact and travel switch B touch, and the case 2 interior spray guns 6 that spray paint decommission.Whether can coil 4 according to chopsticks gets into the zone of spraying paint and sprays paint or stop to spray paint.The purpose that realizes auto spray painting, sprays paint evenly, saves the lacquer amount and reduce cost.
The difference present embodiment, the case 2 that also can spray paint is provided with the infrared induction checkout gear, realizes same effect.
With reference to accompanying drawing 1 and accompanying drawing 2; Shown in the accompanying drawing in the another embodiment of the present invention; The bottom, two sides that the case 2 that sprays paint cooperates with guide rail is provided with case wheel A15, and case wheel A15 supports the case 2 that sprays paint and on frame 1, moves along guide rail, if the weight of the case 2 that sprays paint surpasses the support strength of case wheel A15; Can be set up in parallel a plurality of case wheel A15, or be arranged on the wheel 16 of ground surface in case 2 bottom sides of spraying paint.
With reference to accompanying drawing 1 and accompanying drawing 3, as improvement of the present invention, said chopsticks paint spraying apparatus also is provided with drying baker 17; Drying baker 17 is after conveyer belt 3 throughput directions are laid in the case 2 that sprays paint; Two lateral surfaces that drying baker 17 cooperates with frame 1 are provided with case wheel B18, and case wheel B18 supports drying baker 17 and on frame 1, moves along guide rail, if the weight of the case 2 that sprays paint surpasses the support strength of case wheel B18; Can be set up in parallel a plurality of case wheel B18, or be arranged on the wheel 16 of ground surface in drying baker 17 bottom sides.
Through removable and removable case 2 and the drying baker 17 of spraying paint; After improving greatly, the efficient of spraying paint to use environment-friendly water-based lacquer; And can carry out assembled arrangement to the case 2 that sprays paint with drying baker 17 according to the needs that spray paint; Adopt a plurality of spray paint case 2 and 17 pairs of chopsticks of drying baker to carry out spraying paint and oven dry repeatedly continuously; Saved spray paint and drying course between each procedure round carrying and dry placing space; Solved and leaned on the manual technical barrier that draws lacquer to thirst for solution with the natural air drying process efficiency is low, labour intensity is big, utilization rate of raw materials is low, quality is unstable, environmental pollution is big etc. of manpower for a long time, had Practical significance and market value very widely.
Spray paint at each and can leave the gap between case 2 and the adjacent drying baker 17, be used for sampling inspection or observation spray paint or dry after effect, be convenient to the defective work that timely rejecting need be done over again.
With reference to accompanying drawing 1; Shown in the accompanying drawing; In the another embodiment of the present invention; Said drying baker 17 is provided with Qianmen B and back door B along conveyer belt 3 throughput directions, is equipped with air curtain 19 on the Qianmen B of said spray paint case Qianmen A and back door A and said drying baker and the back door B, and said case upside and the drying baker upside of spraying paint is provided with gas sampling pipe 20.
Adopt gas sampling pipe 20 volatile matters such as benzene class in the device for transferring effectively, made painting process environmentally-friendly sanitary more, reduced the influence of venomous injurant confrontation employee health to greatest extent.
With reference to accompanying drawing 1 and accompanying drawing 3, as improvement of the present invention, fan, temperature sensor and heater are housed in the said drying baker, said heater, temperature sensor, fan all link to each other with electric cabinet 5, are controlled by controller.
With reference to accompanying drawing 1; As improvement of the present invention; The two ends of said conveyer belt 3 all are provided with the controller that makes the operation of chopsticks paint spraying apparatus or stop, and said controller is divided into floor push 23 and hand switch 24, and floor push 23 is located at frame 1 downside; Hand switch 24 is arranged on electric cabinet 5 or the frame 1, can control the stop and start and the method for operation of paint spraying apparatus apace.
The method that the present invention further provides a kind of chopsticks to spray paint may further comprise the steps:
The transmission of step 2. conveyer belt drives chopsticks and moves;
Wherein the fixed form of step 1 can be multiplely, can utilize the chopsticks dish that is fixed on conveyer belt, in the chopsticks plant chopsticks dish, perhaps directly on conveyer belt, punches, and chopsticks is planted in the hole on the conveyer belt again, also can adopt other fixtures that chopsticks are fixed.
Starting switch, manually started by press quick closing valve or foot-operated control starting switch start paint spraying apparatus, carry the driven by motor conveyer belt to move, and drive chopsticks on it along the machining path transmission.
In step 3 and the step 4, the A place, Qianmen of the said case that sprays paint is provided with the travel switch A that the control spray gun begins the work of spraying paint, and the A place, back door of the said case that sprays paint is provided with the travel switch B that the control spray gun stops the work of spraying paint; Conveyer belt chopsticks dish is provided with the contact that makes travel switch A and travel switch B action; Moving when conveyer belt drives the chopsticks dish, when contact and travel switch A touching, the spray gun of the case that sprays paint begins to spray paint; The spray paint chopsticks of case of entering are sprayed paint; Move when the continuation of chopsticks dish, contact and travel switch B touch, and the spray gun in the case that sprays paint stops to spray paint.
In other schemes, can be provided with infrared ray and infrared induction device at the Qianmen of the case that sprays paint A and back door A place.
Wherein, spray gun is provided with the storage paint can and is connected air compressor or compressed air hose, and it is provided with checkout gear; When storage paint can liquid level meets the requirements; Spray gun sprays paint to chopsticks, when the liquid level in the storage paint can is too low, reports to the police, and reminds the staff that the storage paint can is added lacquer; When spray gun pressure met the requirements, spray gun sprayed paint to chopsticks, when spray gun pressure is too low, reported to the police, and reminded the staff to adjust the pressure of spray gun.
Can carry out following steps again after spraying paint: the chopsticks after step 5. will be sprayed paint are sent to drying baker.
Fan, temperature-detecting device and heater are housed in the said drying baker, and said heater, temperature-detecting device, fan all link to each other with electric cabinet 5, are controlled by electric controller.
The break-make of electric cabinet 5 control heaters 22 and the break-make of fan 21; When temperature is lower than the value that needs; Connect the power supply of heater 22, heater 22 produces heat the chopsticks of sending into from conveyer belt 3 is dried, if do not need hot-air seasoning; Cut off the power supply of heater 22, fan 21 drives natural wind and carries out air-dry to chopsticks.
Can spray paint as required in this method case and drying baker quantity and the order combination, after the case that sprays paint, can carry out first drying or repeated drying, perhaps once spray and coat with lacquer the circular flow of first drying.
The above is merely embodiments of the invention; Be not so limit claim of the present invention; Every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (10)
1. chopsticks paint spraying apparatus is characterized in that:
Said paint spraying apparatus comprises frame, the case that sprays paint, conveyer belt, chopsticks dish;
The both sides of said frame are arranged with guide rail in parallel, and conveyer belt is installed on the frame, and the case that sprays paint is arranged on the guide rail of frame, and conveyer belt passes the case that sprays paint, and conveyer belt is provided with the chopsticks dish, are laid with the fixedly jack of chopsticks on the chopsticks dish; Also be provided with the electric cabinet of electrical control on the said paint spraying apparatus;
The said case that sprays paint is provided with Qianmen A and back door A along the conveyer belt throughput direction, is provided with in the said case that sprays paint towards the chopsticks dish and goes up the spray gun that chopsticks spray paint.
2. chopsticks paint spraying apparatus according to claim 1; It is characterized in that also be provided with the water curtain paint removal device that is used to clear up unnecessary paint vehicle in the said case that sprays paint, said water curtain paint removal device comprises water curtain guide plate, water curtain feed tube and collecting tank; The water curtain guide plate is arranged on the both sides in the case that sprays paint; The water curtain guide plate is from top to bottom respectively to centroclinal, and said water curtain guide plate upper end is provided with the water curtain feed tube, and collecting tank is arranged on the below of the case that sprays paint.
3. chopsticks paint spraying apparatus according to claim 2 is characterized in that, said water curtain paint removal device also comprises electric pump, and said collecting tank bottom side is provided with drain pipe, and said water curtain feed tube is communicated with through electric pump with drain pipe.
4. chopsticks paint spraying apparatus according to claim 2 is characterized in that, is provided with removable filter net or filter cloth between said water curtain guide plate lower end and the collecting tank.
5. chopsticks paint spraying apparatus according to claim 1 is characterized in that, said chopsticks dish is removably mounted on the conveyer belt.
6. chopsticks paint spraying apparatus according to claim 1; It is characterized in that; The said A place, case Qianmen of spraying paint is provided with the travel switch A of control spray gun running; The said A place, case back door of spraying paint is provided with the travel switch B that the control spray gun stops the work of spraying paint, and the chopsticks dish is provided with the contact that makes travel switch A and travel switch B action.
7. chopsticks paint spraying apparatus according to claim 1 is characterized in that, the bottom, two sides that the case that sprays paint cooperates with guide rail is provided with case wheel A, and case wheel A rolls on guide rail.
8. chopsticks paint spraying apparatus according to claim 1; It is characterized in that said chopsticks paint spraying apparatus also is provided with drying baker, drying baker is after the conveyer belt transmission direction is arranged on the case that sprays paint; The bottom, two sides that drying baker cooperates with guide rail is provided with case wheel B, and case wheel B rolls on guide rail.
9. chopsticks paint spraying apparatus according to claim 8 is characterized in that, fan, temperature sensor and heater are housed in the said drying baker, and said heater, temperature sensor, fan all link to each other with electric cabinet, is controlled by electric cabinet.
10. the method that chopsticks spray paint is characterized in that, may further comprise the steps:
Step 1. is fixed on chopsticks on the conveyer belt;
The transmission of step 2. conveyer belt drives chopsticks and moves;
Step 3. chopsticks get in the case that sprays paint, and the spray gun that both sides are set sprays paint to chopsticks, and water curtain paint removal device is cleared up the lacquer slag;
Step 4. chopsticks leave the case that sprays paint, and spray gun stops to spray paint.
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CN201110228440.9A CN102335645B (en) | 2011-08-10 | 2011-08-10 | Chopstick spray-paint equipment and chopstick spray-paint method |
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CN201110228440.9A CN102335645B (en) | 2011-08-10 | 2011-08-10 | Chopstick spray-paint equipment and chopstick spray-paint method |
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