CN107583807A - A kind of full-automatic sensing baking varnish method - Google Patents
A kind of full-automatic sensing baking varnish method Download PDFInfo
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- CN107583807A CN107583807A CN201710685595.2A CN201710685595A CN107583807A CN 107583807 A CN107583807 A CN 107583807A CN 201710685595 A CN201710685595 A CN 201710685595A CN 107583807 A CN107583807 A CN 107583807A
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Abstract
The invention discloses a kind of full-automatic sensing varnish-baking device, including shell body, the left and right port of the shell body is provided through conveyer belt, PLC is installed with the lateral wall of the shell body, the inner chamber of the shell body is separated into paint spray booth and baking vessel by dividing plate, at least three groups of activated charcoal strainers are provided with the inner chamber of the vent gas treatment case, automatic door mechanism is installed with the left side plate of the shell body, infrared ray drying lamp is installed with the installing plate, compared with prior art, structure design is simple, continuous transmission production can be carried out, the waste gas of discharge can be purified, it ensure that the health of worker, avoid polluting air；The present invention also provides a kind of baking varnish method of full-automatic sensing varnish-baking device, including feeding, spray painting, baking and several big steps of discharging, simple to operate, the baking vanish of serialization can be carried out to tv shell, automaticity is high, improves the baking vanish efficiency of tv shell.
Description
Technical field
The invention belongs to tv shell baking vanish technical field, and in particular to a kind of full-automatic sensing varnish-baking device.Simultaneously
Further relate to a kind of baking varnish method of full-automatic sensing varnish-baking device.
Background technology
Television set is the visual pattern for the activity of electronically transmitting immediately.Similar with film, TV is regarded using human eye
Feel that residual effect shows the rest image of a frame frame gradual change, form visual live image.The transmitting terminal of television system is scape
Each fine fraction of thing is order transmission after electric signal by brightness and chroma conversion.Corresponding geometric position is pressed in receiving terminal
Show brightness and the colourity of each fine fraction to reappear view picture original image.The tv shell outside guarantor important as television set
Part is protected, does not require nothing more than durable, and requires appearance looks elegant, scratch resistant and waterproof.When carrying out tv shell processing, it is necessary to
Carry out surface paint baking.Existing tv shell varnish-baking device operating efficiency is low, and fluctuation of service is big to air pollution,
And baking varnish method automaticity is low, it is impossible to realizes continuous production.
The content of the invention
The invention aims to solve shortcoming present in prior art, and the one kind proposed automatically senses baking vanish
Device and its baking varnish method.
To achieve the above object, present invention employs following technical scheme：A kind of full-automatic sensing varnish-baking device, including it is outer
Housing, the left and right port of the shell body are provided through conveyer belt, fixed station, the shell body are provided with the conveyer belt
Lateral wall on be installed with PLC, the inner chamber of the shell body is separated into paint spray booth and baking vessel by dividing plate, described
The through hole passed through for tv shell is offered on dividing plate, spray painting head, the top plate of the shell body are provided with the paint spray booth
Upper surface right-hand member be disposed with from left to right air pump, paint pipe and paint can, the air pump be connected by tracheae with paint can,
It is described paint pipe one end be connected with paint can, and paint pipe the other end through shell body with paint head be connected, the air pump and
PLC is electrically connected with, and air blower, the air blower and PLC are provided with the middle part of the upper surface of the shell body
It is electrically connected with, the air outlet of the air blower and the intracavity inter-connection of shell body, a left side for the upper surface of the top plate of the shell body
End is provided with air exhauster, and the air exhauster is electrically connected with PLC, the air-vent of the air exhauster and the inner chamber of shell body
It is connected, the air outlet of the air exhauster is connected with vent gas treatment case, is provided with least in the inner chamber of the vent gas treatment case
Three groups of activated charcoal strainers, automatic door mechanism, the top of the shell body are installed with the left side plate of the shell body
Temperature sensor is installed with the madial wall of plate, the temperature sensor is electrically connected with PLC, the shell body
Top plate madial wall on be also installed with hydraulic cylinder, be installed with magnetic valve on the hydraulic cylinder, the magnetic valve with
PLC is electrically connected with, and the piston rod of the hydraulic cylinder is fixedly connected with installing plate, is installed with the installing plate red
Outside line drying lamp, the infrared ray drying lamp are electrically connected with PLC.
Preferably, the shell body is internally provided with polyurethane insulation coating.
Preferably, the automatic door mechanism includes electric expansion bar and L-type door-plate, and the electric expansion bar controls with PLC
Device is electrically connected with, and the telescopic end of the electric expansion bar is fixedly connected with L-type door-plate.
Preferably, be installed with infrared ray range sensor on the installing plate, the infrared ray range sensor with
PLC is electrically connected with.
The present invention also provides a kind of baking varnish method of full-automatic sensing varnish-baking device, comprises the following steps：
S1, feeding：Tv shell is fixed on fixed station, electric expansion bar, electric expansion bar are started by PLC
The L-type door-plate of right-hand member is opened, then conveyer belt is opened by PLC, tv shell is entered paint spray booth with conveyer belt
It is interior；
S2, spray painting：After tv shell reaches the lower section of spray painting head, PLC stops conveyer belt, passes through PLC
Air pump is opened, the baking vanish in paint can is sprayed by the head that paints, tv shell painted, when first group of tv shell
After the completion of spray painting, PLC is again started up conveyer belt and second group of tv shell is sent into paint spray booth, while first group of electricity
Enter depending on casing body in baking vessel, also transmitted after the completion of second group of tv shell paints by conveyer belt in baking vessel；
S3, baking；When two groups of tv shells enter baking vessel in, by PLC start electric expansion bar, make right-hand member
L-type door-plate close, the distance of tv shell and infrared ray drying lamp is detected by infrared ray range sensor, then pass through
PLC controls magnetic valve, and then controls the distance of hydraulic cylinder regulation infrared ray drying lamp and tv shell, then passes through
PLC opens infrared ray drying lamp, and detects the temperature in baking vessel by temperature sensor；
S4, discharging：After the completion of two groups of tv shells toast, electric expansion bar is started by PLC, makes the L of left end
Type door-plate is opened, and restarts conveyer belt, and the tv shell that baking vanish is completed is sent out.
Preferably, the baking temperature in the S3 is 140-150 DEG C, and carries out insulation 30-50min.
The technique effect and advantage of the present invention：A kind of full-automatic sensing varnish-baking device proposed by the present invention, with prior art
Compare, structure design is simple, rationally distributed, carries out continuous transmission production by conveyer belt, infrared ray is can adjust by hydraulic cylinder
The distance of drying lamp and tv shell, and possess vent gas treatment case, the waste gas of discharge can be purified, ensure that worker's
Health, avoid polluting air；A kind of baking varnish method for full-automatic sensing varnish-baking device that the present invention also provides, operation letter
It is single, the baking vanish of serialization can be carried out to tv shell, automaticity is high, improves the baking vanish efficiency of tv shell, carries
The high production efficiency of tv shell, safety and stability, is advantageous to popularize.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the schematic diagram of circuit connection structure of the present invention.
In figure：1 shell body, 2 conveyer belts, 3 fixed stations, 4 PLCs, 5 dividing plates, 6 paint spray booths, 7 baking vessel, 8 spray paintings
Head, 9 air pumps, 10 paint pipes, 11 paint cans, 12 air blowers, 13 air exhausters, 14 vent gas treatment casees, 15 activated charcoal strainers, 16 automatically-controlled doors
Mechanism, 161 electric expansion bars, 162 L-type door-plates, 17 hydraulic cylinders, 18 magnetic valves, 19 installing plates, 20 infrared ray drying lamps, 21 are gathered
Urethane heat-insulation layer, 22 infrared ray range sensors, 23 temperature sensors.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Herein
Described specific embodiment only to explain the present invention, is not intended to limit the present invention.Based on the embodiment in the present invention,
The every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, belongs to this hair
The scope of bright protection.
The invention provides the full-automatic sensing varnish-baking device of one kind as shown in Figure 1-2, including shell body 1, the shell
The left and right port of body 1 is provided through conveyer belt 2, and fixed station 3, the lateral wall of the shell body 1 are provided with the conveyer belt 2
On be installed with PLC 4, the inner chamber of the shell body 1 is separated into paint spray booth 6 and baking vessel 7 by dividing plate 5, it is described every
The through hole passed through for tv shell is offered on plate 5, spray painting first 8, the top of the shell body 1 are provided with the paint spray booth 6
The right-hand member of the upper surface of plate is disposed with air pump 9, paint pipe 10 and paint can 11 from left to right, and the air pump 9 passes through tracheae and paint
Tank 11 is connected, and one end of the paint pipe 10 is connected with paint can 11, and paints the other end of pipe 10 through shell body 1 and spray painting head
8 are connected, and the air pump 9 is electrically connected with PLC 4, and air blower is provided with the middle part of the upper surface of the shell body 1
12, the air blower 12 is electrically connected with PLC 4, and the air outlet of the air blower 12 is connected with the inner chamber of shell body 1
Logical, the left end of the upper surface of the top plate of the shell body 1 is provided with air exhauster 13, and the air exhauster 13 and PLC 4 are electrical
Connection, the air-vent of the air exhauster 13 and the intracavity inter-connection of shell body 1, the air outlet and vent gas treatment of the air exhauster 13
Case 14 is connected, and at least three groups of activated charcoal strainers 15 are provided with the inner chamber of the vent gas treatment case 14, the shell body 1
Automatic door mechanism 16 is installed with left side plate, the automatic door mechanism 16 includes electric expansion bar 161 and L-type door-plate
162, the electric expansion bar 161 is electrically connected with PLC 4, telescopic end and the L-type door-plate of the electric expansion bar 161
162 are fixedly connected, and temperature sensor 23, the temperature sensor are installed with the madial wall of the top plate of the shell body 1
23 are electrically connected with PLC 4, and hydraulic cylinder 17, the liquid are also installed with the madial wall of the top plate of the shell body 1
Magnetic valve 18 is installed with cylinder pressure 17, the magnetic valve 18 is electrically connected with PLC 4, the work of the hydraulic cylinder 17
Stopper rod is fixedly connected with installing plate 19, and infrared ray drying lamp 20, the infrared ray baking are installed with the installing plate 19
Lamp 20 is electrically connected with PLC 4, and infrared ray range sensor 22 is installed with the installing plate 19, described infrared
Linear distance sensor 22 is electrically connected with PLC 4, and the shell body 1 is internally provided with polyurethane insulation coating 21.
The present invention also provides a kind of baking varnish method of full-automatic sensing varnish-baking device, comprises the following steps：
S1, feeding：Tv shell is fixed on fixed station, electric expansion bar, electric expansion bar are started by PLC
The L-type door-plate of right-hand member is opened, then conveyer belt is opened by PLC, tv shell is entered paint spray booth with conveyer belt
It is interior；
S2, spray painting：After tv shell reaches the lower section of spray painting head, PLC stops conveyer belt, passes through PLC
Air pump is opened, the baking vanish in paint can is sprayed by the head that paints, tv shell painted, when first group of tv shell
After the completion of spray painting, PLC is again started up conveyer belt and second group of tv shell is sent into paint spray booth, while first group of electricity
Enter depending on casing body in baking vessel, also transmitted after the completion of second group of tv shell paints by conveyer belt in baking vessel；
S3, baking；When two groups of tv shells enter baking vessel in, by PLC start electric expansion bar, make right-hand member
L-type door-plate close, the distance of tv shell and infrared ray drying lamp is detected by infrared ray range sensor, then pass through
PLC controls magnetic valve, and then controls the distance of hydraulic cylinder regulation infrared ray drying lamp and tv shell, then passes through
PLC opens infrared ray drying lamp, and detects the temperature in baking vessel by temperature sensor, and the baking temperature is
140-150 DEG C, and carry out insulation 30-50min；
S4, discharging：After the completion of two groups of tv shells toast, electric expansion bar is started by PLC, makes the L of left end
Type door-plate is opened, and restarts conveyer belt, and the tv shell that baking vanish is completed is sent out.
In summary, a kind of full-automatic sensing varnish-baking device proposed by the present invention, compared with prior art, structure design letter
It is single, it is rationally distributed, continuous transmission production is carried out by conveyer belt 2, infrared ray drying lamp 20 and TV are adjusted by hydraulic cylinder 17
The distance of casing body, and possess vent gas treatment case 14, the waste gas of discharge can be purified, ensure that the health of worker,
Avoid polluting air；A kind of baking varnish method for full-automatic sensing varnish-baking device that the present invention also provides, it is simple to operate, can be to TV
Casing body carries out the baking vanish of serialization, and baking vanish quality is high, and improves the baking vanish efficiency of tv shell, improves television cabin
The production efficiency of body, safety and stability, be advantageous to popularize.
Finally it should be noted that：The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention,
Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic,
Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., it should be included in the present invention's
Within protection domain.
Claims (6)
1. a kind of full-automatic sensing varnish-baking device, including shell body（1）, it is characterised in that：The shell body（1）Left and right port
It is provided through conveyer belt（2）, the conveyer belt（2）On be provided with fixed station（3）, the shell body（1）Lateral wall on it is solid
Dingan County is equipped with PLC（4）, the shell body（1）Inner chamber by dividing plate（5）It is separated into paint spray booth（6）And baking vessel（7）,
The dividing plate（5）On offer the through hole passed through for tv shell, the paint spray booth（6）Inside it is provided with spray painting head（8）, it is described
Shell body（1）The right-hand member of upper surface of top plate be disposed with air pump from left to right（9）, paint pipe（10）And paint can（11）, institute
State air pump（9）Pass through tracheae and paint can（11）It is connected, the paint pipe（10）One end and paint can（11）It is connected, and paints pipe
（10）The other end run through shell body（1）With the head that paints（8）It is connected, the air pump（9）With PLC（4）It is electrically connected with,
The shell body（1）Upper surface in the middle part of be provided with air blower（12）, the air blower（12）With PLC（4）Electrically
Connection, the air blower（12）Air outlet and shell body（1）Intracavity inter-connection, the shell body（1）Top plate upper table
The left end in face is provided with air exhauster（13）, the air exhauster（13）With PLC（4）It is electrically connected with, the air exhauster（13）
Air-vent and shell body（1）Intracavity inter-connection, the air exhauster（13）Air outlet and vent gas treatment case（14）It is connected,
The vent gas treatment case（14）Inner chamber in be provided with least three groups of activated charcoal strainers（15）, the shell body（1）Left and right
Automatic door mechanism is installed with side plate（16）, the shell body（1）Top plate madial wall on be installed with temperature
Sensor（23）, the temperature sensor（23）With PLC（4）It is electrically connected with, the shell body（1）Top plate inner side
Hydraulic cylinder is also installed with wall（17）, the hydraulic cylinder（17）On be installed with magnetic valve（18）, the magnetic valve
（18）With PLC（4）It is electrically connected with, the hydraulic cylinder（17）Piston rod and installing plate（19）It is fixedly connected, the peace
Loading board（19）On be installed with infrared ray drying lamp（20）, the infrared ray drying lamp（20）With PLC（4）Electrically connect
Connect.
A kind of 2. full-automatic sensing varnish-baking device according to claim 1, it is characterised in that：The shell body（1）It is interior
Portion is provided with polyurethane insulation coating（21）.
A kind of 3. full-automatic sensing varnish-baking device according to claim 1, it is characterised in that：The automatic door mechanism（16）
Including electric expansion bar（161）With L-type door-plate（162）, the electric expansion bar（161）With PLC（4）It is electrically connected with,
The electric expansion bar（161）Telescopic end and L-type door-plate（162）It is fixedly connected.
A kind of 4. industrial sewage processing unit according to claim 1, it is characterised in that：The installing plate（19）Upper fixation
Infrared ray range sensor is installed（22）, the infrared ray range sensor（22）With PLC（4）It is electrically connected with.
5. a kind of baking varnish method of the full-automatic sensing varnish-baking device in 1-4 according to claim described in any one, its feature
It is：Comprise the following steps：
S1, feeding：Tv shell is fixed on fixed station, electric expansion bar, electric expansion bar are started by PLC
The L-type door-plate of right-hand member is opened, then conveyer belt is opened by PLC, tv shell is entered paint spray booth with conveyer belt
It is interior；
S2, spray painting：After tv shell reaches the lower section of spray painting head, PLC stops conveyer belt, passes through PLC
Air pump is opened, the baking vanish in paint can is sprayed by the head that paints, tv shell painted, when first group of tv shell
After the completion of spray painting, PLC is again started up conveyer belt and second group of tv shell is sent into paint spray booth, while first group of electricity
Enter depending on casing body in baking vessel, also transmitted after the completion of second group of tv shell paints by conveyer belt in baking vessel；
S3, baking；When two groups of tv shells enter baking vessel in, by PLC start electric expansion bar, make right-hand member
L-type door-plate close, the distance of tv shell and infrared ray drying lamp is detected by infrared ray range sensor, then pass through
PLC controls magnetic valve, and then controls the distance of hydraulic cylinder regulation infrared ray drying lamp and tv shell, then passes through
PLC opens infrared ray drying lamp, and detects the temperature in baking vessel by temperature sensor；
S4, discharging：After the completion of two groups of tv shells toast, electric expansion bar is started by PLC, makes the L of left end
Type door-plate is opened, and restarts conveyer belt, and the tv shell that baking vanish is completed is sent out.
A kind of 6. full-automatic sensing baking varnish method according to claim 5, it is characterised in that：Baking temperature in the S3
For 140-150 DEG C, and carry out insulation 30-50min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710685595.2A CN107583807A (en) | 2017-08-11 | 2017-08-11 | A kind of full-automatic sensing baking varnish method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710685595.2A CN107583807A (en) | 2017-08-11 | 2017-08-11 | A kind of full-automatic sensing baking varnish method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107583807A true CN107583807A (en) | 2018-01-16 |
Family
ID=61042172
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710685595.2A Pending CN107583807A (en) | 2017-08-11 | 2017-08-11 | A kind of full-automatic sensing baking varnish method |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108435485A (en) * | 2018-03-17 | 2018-08-24 | 王连队 | A kind of full-automatic paint spraying machine and its application method |
| CN108452992A (en) * | 2018-04-08 | 2018-08-28 | 湖州南浔双林振森实木加工厂 | A kind of timber floor paint spraying apparatus |
| CN108672242A (en) * | 2018-07-19 | 2018-10-19 | 安吉宜凡家居有限公司 | A kind of bamboo and wood spray painting flash drying machine |
| CN108745750A (en) * | 2018-07-18 | 2018-11-06 | 江苏隆鑫环保科技有限公司 | A kind of far infrared varnish-baking device |
| CN109078795A (en) * | 2018-10-29 | 2018-12-25 | 国网山东省电力公司潍坊供电公司 | Visualize insulator PRTV spray equipment |
| CN109675752A (en) * | 2019-01-26 | 2019-04-26 | 江西中超泵业有限公司 | Spray equipment is used in a kind of processing of centrifugal pump casing |
| CN110180754A (en) * | 2019-06-13 | 2019-08-30 | 海盐宏诚精工科技有限公司 | A kind of baking vanish screw process units |
| CN111167654A (en) * | 2020-03-15 | 2020-05-19 | 张琦 | Automatic paint spraying equipment based on multiple protection structure |
| CN112122040A (en) * | 2020-08-31 | 2020-12-25 | 衡阳迈特制动系统有限公司 | Clamp for casting brake pad |
| CN115382709A (en) * | 2022-10-09 | 2022-11-25 | 常熟众特汽车饰件有限公司 | Automobile logo paint spraying jig and paint spraying process |
| CN117884293A (en) * | 2024-03-14 | 2024-04-16 | 赣州市上杰科技有限公司 | Surface paint spraying device for processing shell of wireless remote controller |
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| DE4115111A1 (en) * | 1990-05-08 | 1991-11-14 | Mazda Motor | Multi-track work-painting system - transports to single main drying oven after initial drying |
| WO2003064304A1 (en) * | 2002-01-29 | 2003-08-07 | Graham Packaging Company, L.P. | Process for applying exterior coatings to three dimensional containers |
| US8794174B2 (en) * | 2006-05-12 | 2014-08-05 | Durr Systems Gmbh | Coating installation and associated operating method |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108435485A (en) * | 2018-03-17 | 2018-08-24 | 王连队 | A kind of full-automatic paint spraying machine and its application method |
| CN108452992A (en) * | 2018-04-08 | 2018-08-28 | 湖州南浔双林振森实木加工厂 | A kind of timber floor paint spraying apparatus |
| CN108745750A (en) * | 2018-07-18 | 2018-11-06 | 江苏隆鑫环保科技有限公司 | A kind of far infrared varnish-baking device |
| CN108672242A (en) * | 2018-07-19 | 2018-10-19 | 安吉宜凡家居有限公司 | A kind of bamboo and wood spray painting flash drying machine |
| CN109078795A (en) * | 2018-10-29 | 2018-12-25 | 国网山东省电力公司潍坊供电公司 | Visualize insulator PRTV spray equipment |
| CN109675752A (en) * | 2019-01-26 | 2019-04-26 | 江西中超泵业有限公司 | Spray equipment is used in a kind of processing of centrifugal pump casing |
| CN110180754A (en) * | 2019-06-13 | 2019-08-30 | 海盐宏诚精工科技有限公司 | A kind of baking vanish screw process units |
| CN111167654A (en) * | 2020-03-15 | 2020-05-19 | 张琦 | Automatic paint spraying equipment based on multiple protection structure |
| CN112122040A (en) * | 2020-08-31 | 2020-12-25 | 衡阳迈特制动系统有限公司 | Clamp for casting brake pad |
| CN115382709A (en) * | 2022-10-09 | 2022-11-25 | 常熟众特汽车饰件有限公司 | Automobile logo paint spraying jig and paint spraying process |
| CN117884293A (en) * | 2024-03-14 | 2024-04-16 | 赣州市上杰科技有限公司 | Surface paint spraying device for processing shell of wireless remote controller |
| CN117884293B (en) * | 2024-03-14 | 2024-05-28 | 赣州市上杰科技有限公司 | Surface paint spraying device for processing shell of wireless remote controller |
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Application publication date: 20180116 |
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| WD01 | Invention patent application deemed withdrawn after publication |