CN202860909U - Cleaning machine - Google Patents
Cleaning machine Download PDFInfo
- Publication number
- CN202860909U CN202860909U CN 201220562676 CN201220562676U CN202860909U CN 202860909 U CN202860909 U CN 202860909U CN 201220562676 CN201220562676 CN 201220562676 CN 201220562676 U CN201220562676 U CN 201220562676U CN 202860909 U CN202860909 U CN 202860909U
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- Prior art keywords
- frame
- cleaning machine
- chain
- boiler
- power wheel
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- Expired - Lifetime
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Abstract
The utility model discloses a cleaning machine. The cleaning machine comprises a machine frame of the cleaning machine, wherein a hot water box, a cold water box and a drying box are installed at the bottom of the machine frame, and a front power wheel and a rear power wheel are respectively installed at the front end and the rear end of the machine frame. An upper row of chain wheels and a lower row of chain wheels are installed on the machine frame, wherein the upper row of chain wheels and the lower row of chain wheels are arranged in a symmetrical mode. The upper row of chain wheels and the lower row of chain wheels are respectively upper-row chain wheels and lower-row chain wheels. Chains with side plates are installed on the front power wheel, the rear power wheel, the upper-row chain wheels and lower-row chain wheels, and a material hanging shaft is fixedly installed between the chains. A material frame is arranged on the material hanging shaft, and the chains are driven by a speed reducing motor. The cleaning machine has the advantages of being not only simple in structure and convenient to clean but also ingenious in design, safe, reliable, low in cost of equipment, capable of improving the working efficiency and cleaning up greasy dirt adherent on parts and the like.
Description
Technical field
A kind of cleaning machine of the present utility model belongs to the technical field of cleaning components greasy dirt.
Background technology
At present, numerous parts (as: slide plate) is arranged before carrying out next step operation, all the greasy dirt on the part will be cleaned up; The cleaning of slide plate before vacuum nitriding is the step of one in slide plate production process important process process, whether clean the quality of slide plate cleaning performance is will directly have influence on the result of next step operation vacuum heat, the cleaning of most slide plate before vacuum nitriding all is by manual cleaning or buys ultrasonic equipment and clean, but these two kinds of methods all exist higher cost; Manual cleaning, labour intensity is large, efficient is low, the ultrasonic cleaning apparatus buying expenses is expensive, and not ideal enough for the slide plate cleaning performance that greasy dirt is dirtier, cleaning efficiency is low, is only suitable for simultaneously as the cleaning before the last one oil sealing packaging process of slide plate, be not suitable for the front cleaning of vacuum nitriding, so existing cleaning technique is still perfect not.
Summary of the invention
Utility model purpose of the present utility model is: provide a kind of simple in structure, practical, equipment cost is low, applicability is strong, clean range is wide, a kind of cleaning machine that the greasy dirt that adheres on the part can be cleaned up is to overcome the deficiencies in the prior art.
The utility model is achieved in that a kind of cleaning machine, the frame that comprises cleaning machine, bottom on frame is equipped with boiler, cold water storage cistern and drying baker, the rear and front end of frame is equipped with front power wheel and rear power wheel, in frame symmetrical two rows sprocket wheel is installed, be respectively row chain wheel and lower arrayed chain wheel, front power wheel, rear power wheel, on row chain wheel and lower arrayed chain wheel chain with side plate is installed, between chain, be installed with the bridging axle, be provided with the material frame at the bridging axle; Chain drives by reducing motor.
Bottom in frame is provided with guide rail, is provided with the roller that can slide at guide rail in the bottom of boiler, cold water storage cistern and drying baker.
Be respectively arranged with import travelling carriage and outlet travelling carriage in the rear and front end of frame.
Be provided with organic clear glass of being convenient to observe state of runtime machine in frame.
Inwall at boiler is provided with heat-insulation layer, and heating tube is installed in boiler, in the bottom of boiler the tracheae installing plate is installed, and at tracheae version is installed tracheae is installed; Be provided with drainpipe and the overfall that discharges greasy dirt at boiler, overfall is connected with drainpipe by pipeline.
Be provided with water pump at cold water storage cistern, be provided with shower on water pump and the frame and be connected.
Be provided with for the air-heater of drying part at drying baker.
Be provided with three lower arrayed chain wheels in frame, the spacing between two adjacent lower arrayed chain wheels equates.
Be provided with seven bridging axles at chain, the spacing between two adjacent bridging axles equates.
Owing to adopted technique scheme, during the utility model work, begin transmission from the import travelling carriage after part to be cleaned put into material frame bridging, when being transferred to the boiler lowest point, the material frame stops, invading bubble in hot water cleans a period of time the greasy dirt on the part is washed, then expect that frame follows chain lifting and be delivered to cold water storage cistern minimum point place and stop, start water pump and spray cleaning a period of time by shower, spray cleans complete rear material frame and follows chain lifting and be delivered to drying baker minimum point place and stop, air-heater starts and begins to carry out drying functions, oven dry finishes to expect that the frame lifting is passed to the outlet travelling carriage and stops, at this moment, part is thoroughly cleaned up and is dried up; The utility model compared with prior art, the utility model not only has simple in structure, the advantage of easy to clean, and design the advantages such as ingenious, safe and reliable, that equipment cost is low, can increase work efficiency, the greasy dirt that adheres on the part can be cleaned up.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the structural representation of boiler;
Description of reference numerals: 1-frame, 2-boiler, 3-cold water storage cistern, the upper row chain wheel of 4-, 5-lower arrayed chain wheel, the 6-chain, 7-bridging axle, 8-expects frame, power wheel before the 9-, 10-rear power wheel, the 11-guide rail, the 12-roller, 13-import travelling carriage, 14-exports travelling carriage, the organic clear glass of 15-, 16-heat-insulation layer, 17-heating tube, 18-tracheae installing plate, the 19-tracheae, 20-drainpipe, 21-overfall, 22-shower, the 23-air-heater, 24-drying baker, 25-reducing motor, 26-water pump.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples, but not as to restriction of the present utility model.
Embodiment of the present utility model: a kind of cleaning machine cleans the method for greasy dirt part, frame bottom at cleaning machine is equipped with boiler, cold water storage cistern and drying baker, power wheel and rear power wheel before the rear and front end of frame is equipped with, frame at cleaning machine is equipped with symmetrical two rows sprocket wheel, be respectively row chain wheel and lower arrayed chain wheel, at front power wheel, rear power wheel, chain with side plate is installed on upper row chain wheel and the lower arrayed chain wheel, between chain, be installed with the bridging axle, be provided with the material frame at the bridging axle, in the material frame, be placed with the part that needs cleaning, then according to the following steps the greasy dirt part cleaned:
(1) at first starts reducing motor, power wheel and rear power wheel rotated before reducing motor drove, to drive chain mobile at upper row chain wheel and lower arrayed chain wheel thereupon, chain is walked around row chain wheel and lower arrayed chain wheel transmission and is formed and rises, the movement locus that descends, chain at first moves to first lower arrayed chain wheel place to be stopped and driving the material frame entering in the boiler, coolant-temperature gage is controlled at 50 ℃～100 ℃ in the boiler, in water, put into a certain amount of cleaning agent, in water tank, pass into a certain amount of air, so that the liquid level in the boiler presents the rolling state, form ripples, the greasy dirt that utilizes the impulsive force of ripples will be attached to piece surface cleans up;
(2) in boiler, clean after, chain moves to second lower arrayed chain wheel place to be stopped and driving expecting that frame enters in the cold water storage cistern, by shower part is sprayed cleaning in cold water storage cistern;
(3) in cold water storage cistern, clean after, chain moves to the 3rd lower arrayed chain wheel place to be stopped and driving the material frame entering in the drying baker, in drying baker, by air-heater part is carried out drying functions, the material frame promoted the frame exit that is delivered to cleaning machine after oven dry finished, take off the material frame, by the movement locus that utilizes chain to rise, descend the greasy dirt part is sent in boiler, cold water storage cistern and the drying baker successively, the greasy dirt part is comprehensively cleaned.
A kind of cleaning machine cleans the device of greasy dirt part, the frame 1 that comprises cleaning machine, bottom on frame 1 is equipped with boiler 2, cold water storage cistern 3 and drying baker 24, the rear and front end of frame 1 is equipped with front power wheel 9 and rear power wheel 10, in frame 1 symmetrical two rows sprocket wheel is installed, be respectively row chain wheel 4 and lower arrayed chain wheel 5, front power wheel 9, rear power wheel 10, on row chain wheel 4 and lower arrayed chain wheel 5 chains 6 that are equipped with side plate, between chain 6, be installed with bridging axle 7, be provided with material frame 8 at bridging axle 7; Chain 6 drives by reducing motor 25.
Be provided with guide rail 11 in the bottom of frame 1, being provided with in the bottom of boiler 2, cold water storage cistern 3 and drying baker 24 can be at the roller 12 of guide rail 11 slips.
Be respectively arranged with import travelling carriage 13 and outlet travelling carriage 14 in the rear and front end of frame 1.
Be provided with organic clear glass 15 of being convenient to observe state of runtime machine in frame 1.
Inwall at boiler 2 is provided with heat-insulation layer 16, and heating tube 17 is installed in boiler 2, in the bottom of boiler 2 tracheae installing plate 18 is installed, and at tracheae version 18 is installed tracheae 19 is installed; Be provided with drainpipe 20 and the overfall 21 that discharges greasy dirt at boiler 2, overfall 21 is connected with drainpipe 20 by pipeline.
The water temperature of boiler 2 the insides installs simultaneously attemperating unit additional and detects water temperature by heating tube 17 heating, and attemperating unit sends the 17 continuation heating of signal interruption heating tube when water temperature over-high surpasses set temperature value; Cross when low attemperating unit when water temperature and send equally signal feedback and make heating tube continue heating to main circuit, attemperating unit is the device of selling on the existing market.
Be provided with water pump 26 at cold water storage cistern 3, be provided with shower 22 on water pump and the frame 2 and be connected.
Be provided with for the air-heater 23 of drying part at drying baker 3.
Be provided with three lower arrayed chain wheels 5 in frame 1, the spacing between two adjacent lower arrayed chain wheels 5 equates.
Be provided with seven bridging axles 7 at chain 6, the spacing between two adjacent bridging axles 7 equates.
Frame 1 in the utility model can be welded to form by slotted-angle shelving, and reducing motor 25 is existing motor, and power wheel 9 and rear power wheel 10 rotate before being used for driving, and be existing chain 6 with side plate, and bridging axle 7 are mounted on the side plate of chain 6.
Water temperature in the boiler 2 is controlled at 50 ℃～100 ℃, in water, put into a certain amount of cleaning agent, in boiler 2, pass into a certain amount of air by tracheae, so that the liquid level in the boiler 2 presents the rolling state, form ripples, when the part of material in the frame 8 put into water and cleaned, because the impulsive force of ripples is so that cleaning performance is better, the greasy dirt on the while liquid level can be expelled to drainpipe 20 by overfall 21.
Only has the shuttling movement that the stroke distances design is equated to realize whole cleaning process, second material frame just arrives first boiler when first material frame arrives second cold water storage cistern, second material frame just arrived second cold water storage cistern when first material frame arrived the 3rd drying baker, and the material frame that newly hangs up just arrives first boiler simultaneously, when first material frame is dried complete arrival travelling carriage place when stopping, take off the material frame, expect that frame just arrives the 3rd drying baker and dries for second simultaneously, and the hook of back also can mount new material frame simultaneously, reaches each cleaning action and realizes synchronously wash cycles.
The utility model adopts contactor, relay, approach switch, attemperating unit are controlled, because being equidistant only needing, the chain stroke detects the stop position signal that the material frame is provided with an approach switch, minimum point place on front power wheel 9 is equipped with approach switch, when the material frame is followed chain when being transferred to together front power wheel its lowest position, approach switch detects the material frame, and output signal feeds back to control circuit stops operating reducing motor 25, reaches chain and stops the transmission purpose; Dwell time can be controlled dwell time length (being the time length of cleaning, drying in each case) by the time relay that is installed in the Electric Appliance Cabinet, reach when setting value and can conducting send signal and make the reductor circuit turn-on when the time relay clocks, be rotated further, drive the transmission of chain billot frame, when next material frame is sensed by approach switch, stop operating again simultaneously.So do action is realized whole cleaning process.
During work, at first part to be cleaned is put in the material frame 8, to expect that frame 8 is hooked on the bridging axle 7, start reducing motor 25 this moment, power wheel 9 and rear power wheel 10 rotated before reducing motor 25 drove by belt, along with thereby the rotation drive chain 6 of front power wheel 9 and rear power wheel 10 is mobile at upper row chain wheel 4 and lower arrayed chain wheel 5, when being transferred to the boiler lowest point, material frame 8 stops, in hot water, invade bubble and clean a period of time (scavenging period can be set by the time relay), hot water cleans complete rear material frame 8 and follows chain 6 and promote and be delivered to cold water storage cistern minimum point place and stop, start water pump 26 and spray cleaning a period of time (spray time can be set by the time relay) by shower 22, spray cleans complete material frame 8 and follows chain 6 and promote and be delivered to drying baker 24 minimum point places and stop, air-heater 23 starts and begins to carry out drying functions, oven dry finishes material frame 8 and promotes and be passed to outlet travelling carriage 14 and stop, and takes off the material frame and sends into vacuum nitriding furnace and carry out nitrogen treatment.
Claims (9)
1. cleaning machine, the frame (1) that comprises cleaning machine, it is characterized in that: the bottom on frame (1) is equipped with boiler (2), cold water storage cistern (3) and drying baker (24), the rear and front end of frame (1) is equipped with front power wheel (9) and rear power wheel (10), in frame (1) symmetrical two rows sprocket wheel is installed, be respectively row chain wheel (4) and lower arrayed chain wheel (5), in front power wheel (9), rear power wheel (10), chain (6) with side plate is installed on upper row chain wheel (4) and the lower arrayed chain wheel (5), between chain (6), be installed with bridging axle (7), be provided with material frame (8) at bridging axle (7); Chain (6) drives by reducing motor (25).
2. cleaning machine according to claim 1 is characterized in that: be provided with guide rail (11) in the bottom of frame (1), be provided with the roller (12) that can slide at guide rail (11) in the bottom of boiler (2), cold water storage cistern (3) and drying baker (3).
3. cleaning machine according to claim 1 is characterized in that: be respectively arranged with import travelling carriage (13) and outlet travelling carriage (14) in the rear and front end of frame (1).
4. cleaning machine according to claim 1 is characterized in that: be provided with organic clear glass (15) of being convenient to observe state of runtime machine in frame (1).
5. cleaning machine according to claim 1, it is characterized in that: the inwall at boiler (2) is provided with heat-insulation layer (16), heating tube (17) is installed in boiler (2), tracheae is installed in the bottom of boiler (2) version (18) is installed, at tracheae installing plate (18) tracheae (19) is installed; Boiler (2) be provided with drainpipe (20) and the discharging greasy dirt overfall (21), overfall (21) is connected with drainpipe (20) by pipeline.
6. cleaning machine according to claim 1 is characterized in that: be provided with water pump (26) at cold water storage cistern (3), be provided with shower (22) on water pump and the frame (2) and be connected.
7. cleaning machine according to claim 1 is characterized in that: be provided with for the air-heater (23) of drying part at drying baker (3).
8. cleaning machine according to claim 1 is characterized in that: be provided with three lower arrayed chains wheels (5) in frame (1), the spacing between adjacent two lower arrayed chains wheels (5) equates.
9. cleaning machine according to claim 1 is characterized in that: be provided with seven bridging axles (7) at chain (6), the spacing between adjacent two bridging axles (7) equates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220562676 CN202860909U (en) | 2012-10-30 | 2012-10-30 | Cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220562676 CN202860909U (en) | 2012-10-30 | 2012-10-30 | Cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202860909U true CN202860909U (en) | 2013-04-10 |
Family
ID=48027667
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220562676 Expired - Lifetime CN202860909U (en) | 2012-10-30 | 2012-10-30 | Cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202860909U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103071642A (en) * | 2012-10-30 | 2013-05-01 | 贵州西南工具(集团)有限公司 | Method and device for washing greasy dirt spare part by washing machine |
| CN103639143A (en) * | 2013-12-10 | 2014-03-19 | 成梦杰 | Cleaning machine |
| CN105921461A (en) * | 2016-06-20 | 2016-09-07 | 苏州市灵通玻璃制品有限公司 | Glass washing equipment |
| CN106000995B (en) * | 2016-06-08 | 2018-07-03 | 西安印钞有限公司 | A kind of numbering machine automatic cleaning equipment |
| CN110201927A (en) * | 2019-06-12 | 2019-09-06 | 佘娟 | A kind of cleaning equipment for auto-parts production |
-
2012
- 2012-10-30 CN CN 201220562676 patent/CN202860909U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103071642A (en) * | 2012-10-30 | 2013-05-01 | 贵州西南工具(集团)有限公司 | Method and device for washing greasy dirt spare part by washing machine |
| CN103639143A (en) * | 2013-12-10 | 2014-03-19 | 成梦杰 | Cleaning machine |
| CN103639143B (en) * | 2013-12-10 | 2016-04-06 | 无锡华能表面处理有限公司 | Cleaning machine |
| CN106000995B (en) * | 2016-06-08 | 2018-07-03 | 西安印钞有限公司 | A kind of numbering machine automatic cleaning equipment |
| CN105921461A (en) * | 2016-06-20 | 2016-09-07 | 苏州市灵通玻璃制品有限公司 | Glass washing equipment |
| CN110201927A (en) * | 2019-06-12 | 2019-09-06 | 佘娟 | A kind of cleaning equipment for auto-parts production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130410 |
|
| CX01 | Expiry of patent term |