CN102327058B - Method for processing material for pulping machine and material - Google Patents
Method for processing material for pulping machine and material Download PDFInfo
- Publication number
- CN102327058B CN102327058B CN201110165213.6A CN201110165213A CN102327058B CN 102327058 B CN102327058 B CN 102327058B CN 201110165213 A CN201110165213 A CN 201110165213A CN 102327058 B CN102327058 B CN 102327058B
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- microwave irradiation
- temperature
- low
- subjected
- preset time
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- 239000000463 material Substances 0.000 title claims abstract description 87
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000004537 pulping Methods 0.000 title claims abstract description 16
- 230000001007 puffing effect Effects 0.000 claims description 20
- 238000002791 soaking Methods 0.000 claims description 11
- 238000003672 processing method Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims 1
- 230000001678 irradiating effect Effects 0.000 abstract 1
- 244000068988 Glycine max Species 0.000 description 6
- 235000010469 Glycine max Nutrition 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 4
- 235000013336 milk Nutrition 0.000 description 4
- 239000008267 milk Substances 0.000 description 4
- 210000004080 milk Anatomy 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 235000013322 soy milk Nutrition 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 229940122618 Trypsin inhibitor Drugs 0.000 description 1
- 101710162629 Trypsin inhibitor Proteins 0.000 description 1
- 108010046334 Urease Proteins 0.000 description 1
- 240000004922 Vigna radiata Species 0.000 description 1
- 235000010721 Vigna radiata var radiata Nutrition 0.000 description 1
- 235000011469 Vigna radiata var sublobata Nutrition 0.000 description 1
- 240000001417 Vigna umbellata Species 0.000 description 1
- 235000011453 Vigna umbellata Nutrition 0.000 description 1
- 230000000433 anti-nutritional effect Effects 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 108010083391 glycinin Proteins 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002753 trypsin inhibitor Substances 0.000 description 1
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- Paper (AREA)
Abstract
The invention discloses a method for processing a material for a pulping machine. The method comprises a step of bulking at low temperature, wherein the step comprises a process of irradiating the material with microwave; and in the process, the temperature of the material is controlled to be 65 to 85 DEG C. By the method, the material for the pulping machine is further processed, and particularly processed by the step of bulking at low temperature, so that the material can be cured more easily and the mouthfeel of pulp which is prepared in a sequent process is improved. The invention further provides the material prepared by the method.
Description
Technical Field
The invention relates to a material processing method for a pulping machine and a material
Background
In the prior art, the materials adopted by pulping electric appliances such as a soybean milk machine and the like are generally two types:
one is the material purchased by the user at will, and the material is the original unprocessed material with uneven quality.
The other is provided by a material supplier, and the material is usually only selected simply and is not processed further.
Therefore, a processed material for use in a pulper is highly desirable.
Disclosure of Invention
The invention aims to provide a pulping material after processing treatment.
In order to solve the technical problem, the invention provides a material processing method for a pulping machine, which comprises a low-temperature puffing step, wherein the low-temperature puffing step comprises a microwave irradiation process of the material, and the temperature of the material is controlled to be 65-85 ℃ in the microwave irradiation process.
Wherein the material is subjected to microwave irradiation in a vibration state.
Wherein in a microwave irradiation process, the immobilized material is subjected to said microwave irradiation;
alternatively, the material is placed in a conveyor and subjected to the microwave irradiation while being conveyed.
Wherein the microwave irradiation time is preset time; wherein,
for the fixed material irradiated by the microwave, when the temperature of the material is controlled to be 65-85 ℃, if the preset time is not reached, the irradiation is continued until the preset time is reached;
for the material placed on the conveying equipment and subjected to the microwave irradiation in the conveying process, the time when the material passes through the microwave irradiation area is the preset time.
Wherein the water content of the material treated in the low-temperature puffing step is 6-12%.
Wherein the water content of the material treated in the low-temperature puffing step is 6-7%.
Wherein, the step of low-temperature puffing also comprises the step of soaking and draining.
Wherein the weight of the material is increased by 1-1.5 times after the step of soaking and draining.
Wherein, the step of soaking and draining also comprises the steps of selecting and cleaning the materials before the step of soaking and draining.
On the other hand, the invention also provides a material for the pulping machine, which is processed by adopting the processing method in any technical scheme.
In the invention, as the materials for the pulping machine are further processed, the materials can be more easily cooked after being processed by a low-temperature puffing step, and the taste of subsequent pulping is improved.
Detailed Description
Example one
In this example, the raw material (e.g., soybeans) was subjected to a low temperature puffing process. The treatment process is as follows:
the material was placed on a vibrating belt and irradiated by microwaves. During irradiation, the temperature of the material is monitored and controlled between 65 ℃ and 85 ℃ (e.g., 65 ℃, 70 ℃, 75 ℃, 80 ℃, 85 ℃, etc.) to control the moisture content of the material between 6% and 12% (e.g., 6%, 7%, 8%, 9%, 10%, 11%, 12%), preferably between 6% and 7%. The purpose of controlling the water content is to be beneficial to the long-term preservation of the materials.
The purpose of using the vibration belt is to enable the materials to be uniformly irradiated by microwaves, prevent one side from being irradiated and the back from being incapable of being irradiated, and prevent uneven heating, poor curing and drying effects.
The aim of controlling the temperature of the material between 65 ℃ and 85 ℃ is that the material has already matured almost when it reaches this temperature. Therefore, the heating process can be omitted or the heating time can be greatly shortened when the subsequent pulping machine is processed. For example:
for the existing common soymilk machine, the soymilk making process is accumulated, the time for the motor to drive the blade to crush is generally 3 minutes, the heating time of the heating pipe is generally 22 minutes, and most of the time of the soymilk making process is spent on heating. When the material of the present invention is used, the 22 minutes can be omitted, and since the material is more easily pulverized after being subjected to low-temperature puffing by microwave irradiation to the above temperature, the pulverizing time can be shortened, and only 1 minute can be required.
Therefore, the materials in the invention can greatly shorten the waiting time for pulping, which is beneficial to realizing the instant supply of the soybean milk and meeting the requirement of quick consumption.
On the other hand, the microwave irradiation treatment of the materials can realize that urease of the bean materials is negative, so that anti-nutritional factors such as trypsin inhibitor and the like are inhibited, and denaturation of glycinin and the like is small, so that the materials can be well dissolved or dispersed in the soybean milk, and the concentration and the taste of the soybean milk are improved.
In addition, after one batch of material is processed, the next batch of material is rotated to be processed. A microwave irradiation process refers to the above-described treatment of a batch of material.
Example two
In this embodiment, on the basis of the first embodiment, 3 steps are added before the low-temperature puffing treatment, and specifically, the method includes the following steps:
step 1: and (6) selecting.
In this step, the original material is selected to remove the defective material. The adopted method can adopt a method of machine weighing measurement.
Step 2: and (5) cleaning.
And step 3: soaking and draining.
After the soaking, the weight of the materials is increased by 1-1.5 times. The purpose is that the material processed in the step can be heated more uniformly in the subsequent low-temperature puffing step.
And 4, step 4: puffing at low temperature.
EXAMPLE III
In this embodiment, a preset time for microwave irradiation is set. Specifically, on the basis of the first embodiment, when the material temperature is within the above temperature range, the irradiation is continued until the preset microwave irradiation time is reached, where the microwave irradiation time is counted from the start of the microwave irradiation.
The microwave-assisted pulping process aims to ensure the microwave irradiation effect, improve the curing degree and shorten the subsequent pulping time.
Example four
In this embodiment, the starting material is placed on a conveyor belt, which is also in a vibrating state. The conveyor belt drives the material to pass through the microwave irradiation area, and in the irradiation process, the temperature of the material is monitored, and the temperature of the material is controlled to be between 65 ℃ and 85 ℃, such as 65 ℃, 70 ℃, 75 ℃, 80 ℃, 85 ℃ and the like. And maintaining the microwave irradiation time until reaching the preset time.
The purpose of the preset time is to control the conveying speed of the conveyor belt, so that the temperature of the materials can reach 65-85 ℃ after passing through the microwave irradiation area. The moisture content of the microwave-irradiated material is also set to 6% to 12% (e.g., 6%, 7%, 8%, 9%, 10%, 11%, 12%), and preferably 6% to 7%.
EXAMPLE five
In this embodiment, on the basis of the fourth embodiment, 3 steps are added before the low-temperature puffing treatment, and the method specifically includes the following steps:
step 1: and (6) selecting.
In this step, the original material is selected to remove the defective material. The adopted method can adopt a method of machine weighing measurement.
Step 2: and (5) cleaning.
And step 3: soaking and draining.
After the soaking, the weight of the materials is increased by 1-1.5 times. The purpose is that the material processed in the step can be heated more uniformly in the subsequent low-temperature puffing step.
And 4, step 4: puffing at low temperature.
Of course, the step of mixing and packaging the materials can also be included after the step 4.
It is worth mentioning that the step of low-temperature puffing is also beneficial to killing worm eggs and other bacteria in the material, thereby being beneficial to the storage of the material and being cleaner.
It will be readily appreciated that the method of the present invention is not limited to the processing of soybeans, but may also be used to process other materials, such as: rice, red beans, mung beans, peanuts, potatoes and the like.
The material obtained by the above embodiments is also an embodiment of the material for a pulper according to the invention.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, therefore, the present invention is not limited by the appended claims.
Claims (4)
1. A material processing method for a pulping machine comprises a low-temperature puffing step, wherein the low-temperature puffing step comprises a microwave irradiation process of a material, and the temperature of the material is controlled to be 65-75 ℃ in the microwave irradiation process;
the method comprises the following steps of performing low-temperature puffing, wherein the low-temperature puffing comprises a soaking and draining step, and the weight of the material is increased by 1-1.5 times after the soaking and draining step;
the water content of the material treated in the low-temperature puffing step is 6-7%;
wherein in a microwave irradiation process, the immobilized material is subjected to said microwave irradiation; or, the material is placed in a conveying device and is subjected to the microwave irradiation in the conveying process;
the microwave irradiation time is preset time; wherein, for the fixed material irradiated by the microwave, when the temperature of the material is controlled to be 65-85 ℃, if the preset time is not reached, the irradiation is continued until the preset time is reached;
for the material placed on the conveying equipment and subjected to the microwave irradiation in the conveying process, the time when the material passes through the microwave irradiation area is the preset time.
2. The method of claim 1, wherein the material is subjected to microwave irradiation under vibration conditions.
3. The method of claim 1, wherein said step of soaking and draining is preceded by the step of selecting and washing the material.
4. A material for a pulper, characterised in that it is manufactured by a method according to any one of the preceding claims.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110165213.6A CN102327058B (en) | 2011-06-20 | 2011-06-20 | Method for processing material for pulping machine and material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110165213.6A CN102327058B (en) | 2011-06-20 | 2011-06-20 | Method for processing material for pulping machine and material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102327058A CN102327058A (en) | 2012-01-25 |
| CN102327058B true CN102327058B (en) | 2014-01-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110165213.6A Active CN102327058B (en) | 2011-06-20 | 2011-06-20 | Method for processing material for pulping machine and material |
Country Status (1)
| Country | Link |
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| CN (1) | CN102327058B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106754835B (en) * | 2016-12-27 | 2020-06-30 | 光明乳业股份有限公司 | Cold-resistant pseudomonas extracellular protease inactivation method, raw milk and treatment method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1196192A (en) * | 1997-12-24 | 1998-10-21 | 孙志学 | Instant mung bean powder, soymilk powder produced by dry process and preparation method |
| CN101507478A (en) * | 2009-03-23 | 2009-08-19 | 大连嘉合营养食品有限公司 | Soya-bean milk containing five kinds of cereals |
| CN101744056A (en) * | 2010-01-29 | 2010-06-23 | 九阳股份有限公司 | Process for preparing bean beverage |
| CN102028158A (en) * | 2010-11-22 | 2011-04-27 | 九阳股份有限公司 | Method for manufacturing pulping raw material for soymilk machine and pulping raw material |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040026814A (en) * | 2002-09-26 | 2004-04-01 | 삼성전자주식회사 | Coffee extractor for microwave oven |
-
2011
- 2011-06-20 CN CN201110165213.6A patent/CN102327058B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1196192A (en) * | 1997-12-24 | 1998-10-21 | 孙志学 | Instant mung bean powder, soymilk powder produced by dry process and preparation method |
| CN101507478A (en) * | 2009-03-23 | 2009-08-19 | 大连嘉合营养食品有限公司 | Soya-bean milk containing five kinds of cereals |
| CN101744056A (en) * | 2010-01-29 | 2010-06-23 | 九阳股份有限公司 | Process for preparing bean beverage |
| CN102028158A (en) * | 2010-11-22 | 2011-04-27 | 九阳股份有限公司 | Method for manufacturing pulping raw material for soymilk machine and pulping raw material |
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| Publication number | Publication date |
|---|---|
| CN102327058A (en) | 2012-01-25 |
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Address after: Huaiyin District of Ji'nan City, Shandong Province, 250118 US 999 miles Patentee after: Joyoung Company Limited Address before: Xinsha Road, Huaiyin District of Ji'nan city of Shandong Province, No. 12 250118 Patentee before: Joyoung Company Limited |