CN102315010B - Non-circular coil manufacturing device and manufacturing method thereof - Google Patents

Non-circular coil manufacturing device and manufacturing method thereof Download PDF

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CN102315010B
CN102315010B CN 201110114009 CN201110114009A CN102315010B CN 102315010 B CN102315010 B CN 102315010B CN 201110114009 CN201110114009 CN 201110114009 CN 201110114009 A CN201110114009 A CN 201110114009A CN 102315010 B CN102315010 B CN 102315010B
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circular coil
coil
circular
pair
parts
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CN102315010A (en
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菊地伸治
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Nittoku Engineering Co Ltd
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Nittoku Engineering Co Ltd
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Abstract

The invention provides a non-circular coil manufacturing device and a manufacturing method thereof, which can obtain a non-circular coil led out from a lead-out wire in a set position. The non-circular coil manufacturing device comprises a coil winding machine for winding the wires into a circular shape and thus obtaining circular wires, a forming machine for expanding the gaps between the expansion parts entering the circular coils and making the circular coils into non-circular coils, and a conveying unit. The conveying unit comprises at least one pair of holding pieces which keep the lead-out wires in a set position and holding the circular coils from the periphery. When the gaps between the expansion parts are widened, the holding pieces, together with the expansion part can form circular-coil wires by clamping. The non-circular coil manufacturing method comprises the steps of holding the lead-out wires of circular coils on a set position through at least one pair of holding pieces; holding the circular coils from the periphery; and clamping the wire rods through the expansion parts and the holding pieces when the gaps between the expansion parts are widened.

Description

The manufacturing installation of non-circular coil and manufacture method thereof
Technical field
The present invention relates to a kind of manufacturing installation and manufacture method thereof of non-circular coil, can be to the circular resulting circular coil of wire coil coiled be formed, thus obtain to form the non-circular coil that is different from other circular shapes.
Background technology
In the past, for the loud speaker that in the such midget plant of mobile phone, uses, the preferred miniature loudspeaker that forms Long Circle or rectangular shape that uses.In the loud speaker of such Long Circle or rectangular shape, not to use the circular coil with ring cross-section, have rectangle, Long Circle or oval prismatic non-circular coil but use.Manufacture method as such non-circular coil, known have a following method: have the wire rod that winding around is used on the volume core of rectangle, Long Circle or the anticipated shape such as oval in the cross section, and will be taken off from this volume core by the coil that the wire rod that is wrapped on this volume core consists of, acquisition has the non-circular coil of the cross sectional shape of expection thus.
But, when having rectangle, Long Circle or oval prismatic volume core when twining the wire rod of deriving from the top of line mouth, this wire rod is positioned on the tangent line of volume core periphery, because the cross section of volume core is not circular, so this wire rod can shake the top of the line mouth of its derivation with rolling up between the core.So owing to need to prevent from making shaking of this wire rod to become acutely, thereby can't twine this wire rod at the volume core rapidly, thus be difficult to shorten its coiling time.
Following scheme is proposed: wound wire on the volume core of cross section circle in order to address this problem, obtain having the circular coil of ring cross-section, this circular coil is deformed into have the non-circular coil (for example, with reference to patent documentation 1) in other cross sections different from ring cross-section.According to this scheme, wound wire on the volume core of cross section circle, compare with the situation that in the cross section is wound wire on the non-circular volume core, owing to can between this line mouth top and volume core, not shake from the wire rod of line mouth top derivation, therefore can be than wire rod being wrapped on this volume core more quickly.And, make afterwards the circular coil distortion that obtains like this and obtain non-circular coil, by in the process of this distortion, carrying out the coiling for next circular coil, can expect significantly to shorten thus the manufacturing time of this coil.
Patent documentation 1: Japanese Unexamined Patent Application Publication 2008-511150 communique
But, obtain the operation of circular coil when wound wire on the volume core that carries out respectively in the cross section circle and make afterwards the circular coil distortion that obtains like this and when obtaining the operation of non-circular coil, there is following problems to be solved, that is: the extraction location of the lead-out wire on the resulting non-circular coil is uncertain, and this extraction location produces deviation.
That is, on using the volume core of coil winding machine in the cross section circle during wound wire, the lead-out wire of drawing from the circular coil that is made of this wire rod is always drawn from certain position with respect to the volume core.Then be to make this circular coil distortion, because this circular coil cross section is circular, so the position of circumferencial direction is difficult to determine no matter the arbitrary position of lead-out wire around circular coil all can make this circular coil distortion.When therefore making this circular coil distortion when the lead-out wire position in the uncertain circular coil, resulting non-circular coil, specifically draw and made in the situation of a plurality of non-circular coils in the arbitrary position around it of the lead-out wire with rectangle, Long Circle or oval prismatic coil, the lead-out wire of above-mentioned a plurality of non-circular coils can all not drawn from identical position.
Particularly in recent years, use the assembling procedure of the product of such non-circular coil, there is the operator who is not equipped with specialty and the tendency of under the automation condition of using machine, carrying out, the non-circular coil that has deviation for the extraction location of lead-out wire, in such automatic production line, there is the problem of the assembling difficult after making it.
In order to address this problem, when making the circular coil distortion, requirement is out of shape this circular coil after the position of lead-out wire is located exactly, but owing to be with the visual location of carrying out this lead-out wire of operator, therefore this extraction location will be kept constant after all has the limit, thereby exists in addition owing to need to be equipped with the problem that the operator of specialty improves the unit price of resulting non-circular coil.
Summary of the invention
The object of the present invention is to provide a kind of manufacturing installation and manufacture method thereof of non-circular coil, can access the non-circular coil of always lead-out wire being drawn from the position of regulation.
The manufacturing installation of non-circular coil of the present invention has: coil winding machine, thereby its circular acquisition of wire coil coiled is drawn lead-out wire from the position of regulation circular coil; Forming machine, its at least one pair of interval that expands parts that will enter into the circular coil inboard is widened, and circular coil is configured as non-circular coil; Supply unit, it is transported to forming machine with circular coil from coil winding machine.
Its constitutive characteristic is, supply unit has at least one pair of and controls sheet, this is a pair of controls the position that sheet remains on lead-out wire regulation, and from the outside circular coil is controlled, controlling sheet constitutes: when being widened at the interval that expands parts, and can be with the wire rod that expands parts clamping formation circular coil.
Preferably, form airport a pair of any one party or the both sides that control sheet, one end opening of this airport is in the contact-making surface that contacts with the outer peripheral face of circular coil, the other end at airport is connected with the air attractor, the air that this air attractor utilization attracts from an end of airport is adsorbed in circular coil and controls sheet, more preferably arranges to consist of the melt bonded air-heater of insulating coating of the wire rod of non-circular coil.And, also can be provided with contact mechanism, this contact mechanism makes contact component intersect with the moving direction that expands parts and contacts with non-circular coil from the outside of non-circular coil, and winding mechanism becomes can be with wire coil on the bobbin of tubular.
The manufacture method of non-circular coil of the present invention is the improvement of following methods: thereby behind the circular circular coil that obtains lead-out wire is drawn from the position of regulation with the wire coil coiled, the interval that at least one pair of that enters into the circular coil inboard is expanded parts is widened, and circular coil is configured as non-circular coil.
Its characteristic point is, control the position that sheet remains on the lead-out wire of circular coil regulation by at least one pair of, and from the outside circular coil is controlled, when the interval that expands parts that will enter into the circular coil inboard is widened, by expanding parts and controlling sheet and come clamping to consist of the wire rod of circular coil.
In the manufacture method of this non-circular coil, preferably attract air via airport, circular coil is adsorbed on controls on the sheet, wherein airport is opened on and controls the contact-making surface that contacts with outer peripheral face circular coil sheet, more preferably, widen at a pair of interval that expands parts that will enter into the circular coil inboard and when circular coil is configured as non-circular coil, wire rod is sprayed hot blast, carry out the insulating coating of wire rod melt bonded.And, also can be when a pair of interval that expands parts being widened and circular coil is configured as non-circular coil or afterwards, contact component is intersected with the moving direction that expands parts and contact with non-circular coil from the outside of non-circular coil, can also with wire coil on the bobbin of tubular, around this bobbin, form circular coil.
In the manufacturing installation and manufacture method thereof of non-circular coil of the present invention, owing to control the position that sheet remains on the lead-out wire of circular coil regulation by a pair of, and circular coil is controlled, widen in order to form enter into the circular coil inboard expand the interval of parts the time, come clamping to consist of the wire rod of this circular coil by expanding parts and controlling sheet, therefore when carrying out this shaping, wire rod can not controlled sheet with respect to this and be moved.Wherein, with wire coil in conglobate coil winding machine, acquisition is drawn lead-out wire from the position of regulation circular coil, and a pair of sheet of controlling remains on the position of regulation with the lead-out wire of circular coil and circular coil is controlled, therefore even be formed and become in the situation of non-circular coil at this circular coil, wire rod can not move with respect to controlling sheet yet, and controls sheet take this and can not change as the lead-out wire position of the non-circular coil of benchmark.Therefore manufacturing installation and the manufacture method thereof of non-circular coil of the present invention can obtain the non-circular coil of always lead-out wire being drawn from the position of regulation.
And, if being adsorbed on, circular coil controls on the sheet, just can control circular coil effectively by controlling sheet, if it is melt bonded with the insulating coating of wire rod that the wire rod that consists of circular coil or non-circular coil is sprayed hot blast, just can avoid its shape after scatter.If contact component intersected with the moving direction that expands parts and contact with non-circular coil from the outside of non-circular coil, wire rod is alignd as the crow flies, in the situation of the bobbin that tubular is arranged, thereby can make this wire rod applying bobbin avoid the phenomenon of peeling off from this bobbin such as the wire rod that consists of circular coil or non-circular coil.
Description of drawings
Fig. 1 is the vertical view of manufacturing installation of the non-circular coil of expression embodiment of the present invention.
Fig. 2 is the front view of this manufacturing installation.
Fig. 3 is the C-C line amplification view of Fig. 1.
Fig. 4 is that expression utilizes the reeled amplification stereogram of the state behind the circular coil of coil winding machine.
Fig. 5 is the A-A line amplification view of Fig. 1.
Fig. 6 is the B-B line amplification view of Fig. 1.
Fig. 7 is near the enlarged drawing parts of expanding of shaped device.
Fig. 8 expands the upward view that parts enter the state of being controlled the circular coil inboard that sheet controls.
Fig. 9 is the upward view corresponding with Fig. 8 that the state behind the non-circular coil is widened this interval that expands parts and circular coil is configured as in expression.
Figure 10 is the enlarged drawing of the structure of expression supply unit.
Figure 11 is the D-D line cutaway view of Figure 10.
Figure 12 is that expression is by the cutaway view corresponding with Figure 11 of controlling sheet and control the state of circular coil.
Figure 13 is the vertical view of contact mechanism.
Figure 14 is the end view of contact mechanism.
Figure 15 is that expression expands parts by the front view of the state after widening.
Figure 16 is the upward view of the state that contacts with non-circular coil of expression contact component.
Figure 17 is the end view of the state that contacts with non-circular coil of expression contact component.
Figure 18 is illustrated in when expanding parts and widened, the upward view corresponding with Figure 16 of contact component and the state of non-circular coil contact.
Figure 19 is expression circular coil and with the stereogram of its resulting non-circular coil that is shaped.
Drawing reference numeral explanation: the manufacturing installation of 10... non-circular coil; 11... circular coil; 12... non-circular coil; 13... wire rod; 13a, 13b... lead-out wire; 14... papery bobbin; 20... coil winding machine; 30... forming machine; 31... expand parts; 60... supply unit; 74... control sheet; 74a... contact-making surface; 77... airport; 81... air-heater; 85... contact mechanism; 86... contact component.
Embodiment
Below, be used for implementing best mode of the present invention based on description of drawings.
Fig. 1 and Fig. 2 represent the manufacturing installation 10 of non-circular coil of the present invention.In each figure, set orthogonal X, Y, three axles of Z, X-axis is made as roughly extends along horizontal fore-and-aft direction, Y-axis is made as roughly extends along horizontal transverse direction, Z axis is made as vertically extends, the formation of this manufacturing installation 10 is described.The manufacturing installation 10 of this non-circular coil has: obtain circular coil 11 coil winding machine 20, this circular coil 11 is configured as the forming machine 30 of non-circular coil 12 (Figure 19), circular coil 11 is transported to the supply unit 60 of forming machine 30 from coil winding machine 20.
As shown in Figure 3, coil winding machine 20 is wire rod 13 is wound into circle and obtains lead-out wire is drawn the equipment of the circular coil 11 of 13a, 13b from the position of regulation, possesses: be arranged on coiling on the pedestal 10a with motor 21, the column spinner 22 that rotates take Z axis as pivot with motor 21 by coiling, flatly be arranged on these column spinner 22 upper ends disk 23, erect coaxially the center that is arranged on this disk 23 and the spool 24 that rotates with this column spinner 22 with column spinner 22.As shown in Figure 4, the circular coil 11 in the present embodiment is made by wire rod 13 is wound on the papery bobbin 14, and spool 24 has: minor diameter part 24a, and it is positioned at top, forming can be circular for the cross section that this papery bobbin 14 embeds; Large-diameter portion 24b, the bottom of itself and this minor diameter part 24a is continuous coaxially, and this coil winding machine 20 constitutes: can wire rod 13 be wound on the papery bobbin 14 of tubular by this spool 24.
Turn back to Fig. 3, this coil winding machine 20 has derives the line of this wire rod 13 mouth 26 from the top, and the line mouth travel mechanism 27 (Fig. 1) that this line mouth 26 is moved is set.As shown in Figure 1, the line mouth travel mechanism 27 in the present embodiment is combined by three axial drive division 27a, 27b, 27c, possesses fore-and-aft direction drive division 27a, left and right directions drive division 27b, above-below direction drive division 27c.These drive divisions 27a, 27b, 27c are along driving direction X, Y, Z and form roughly the same driving mechanism.Left and right directions drive division 27b is fixed in pedestal 10a along Y direction, and the above-below direction drive division 27c that extends along Z-direction is configured to and can moves at left and right directions with respect to left and right directions drive division 27b.On above-below direction drive division 27c, the fore-and-aft direction drive division 27a that extends along X-direction is configured to and can moves at above-below direction with respect to above-below direction drive division 27c.And line mouth 26 is to be arranged at fore-and-aft direction drive division 27a with respect to fore-and-aft direction drive division 27a in the mode that fore-and-aft direction moves.By the combination of these drive divisions 27a, 27b, 27c, this line mouth travel mechanism 27 constitutes this line mouth 26 is moved along three axial any directions.
As shown in Figure 3, coiling constitutes with motor 21: by making spool 24 with rotating shaft 22 rotations, the wire rod 13 of deriving from the top of line mouth 26 can be wound on the papery bobbin 14 (Fig. 4) that embeds its minor diameter part 24a thus; Line mouth travel mechanism 27 constitutes: when carrying out this coiling, line mouth 26 is moved back and forth along Z-direction, wire rod 13 fitly is wrapped on the bobbin.As shown in Figure 4, at the upper limb of the large-diameter portion 24b of spool 24, extend and form groove 24c along the tangential direction of minor diameter part 24a, the end of a thread of the wire rod 13 on being wound on papery bobbin 14 and line tail enter among this groove 24c.Turn back to Fig. 3, arrange around the disk 23 on the extended line that is positioned at this groove 24c: grips 28, it controls this end of a thread wire rod 13 that becomes side's lead-out wire 13a; Grips 29, it is controlled becomes the line buttock line of the opposing party's lead-out wire 13b material 13.And constitute: by this groove 24c and grips 28,29, this coil winding machine 20 with wire rod 13 with circular roll on the papery bobbin 14 of tubular, thereby obtain circular coil 11 that lead-out wire 13a, 13b are drawn from the position of regulation.
As shown in Figure 5 and Figure 6, forming machine 30 is that at least one pair of that enters into circular coil 11 inboards expanded parts 31,31 interval is widened and circular coil 11 is configured as the equipment of non-circular coil 12, and expression is provided with a pair of parts 31,31 the forming machine 30 of expanding in the present embodiment.Forming machine 30 arranges at the interval that the X-direction of coil winding machine 20 separates regulation, disposes: mounting panel 32, and its setting is arranged at pedestal 10a; Above-below direction guide rail 33, its front in the Y direction of this mounting panel 32 is erect along Z-direction and is arranged; Above-below direction rotating shaft 34 (Fig. 5), itself and this above-below direction guide rail 33 disposes abreast and is furnished with pin thread on the surface; Above-below direction movable plate 35, itself and this above-below direction rotating shaft 34 are threadedly engaged with and can move along above-below direction guide rail 33; Use up and down motor 36, this above-below direction rotating shaft 34 of its rotary actuation.And above-below direction movable plate 35 according to the scope of the pin thread that is disposed at above-below direction rotating shaft 34, is set the moving range of Z axis driving direction.
As shown in Figure 7, on above-below direction movable plate 35, be provided with a pair of parts 41,41 that move forward and backward that can move along X-direction in its underpart in mutual opposed mode.a pair ofly move forward and backward parts 41,41 both sides arrange respectively baffle plate 42, so that these a pair of parts 41,41 that move forward and backward of clamping, and at baffle plate 42 and move forward and backward between the parts 41 plug-in mounting and expand with spring 43, this expands with spring 43 so that these a pair of parts 41,41 mode application of forces close to each other of moving forward and backward.In addition, a pair of moving forward and backward the up and down movable member 44 that attenuates towards lower front end is set between the parts 41,41.In addition, make this up and down the lifting that moves up and down of movable member 44 with motor 45 so that its rotating shaft 45a downwards outstanding mode be installed in the top of above-below direction movable plate 35, in the lower end of this rotating shaft 45a female threaded part 46 is installed.The pin thread 44a that is threadedly engaged with this female threaded part 46 is installed on up and down movable member 44 along the Z-direction extension and in the mode that can not rotate, and constitute: when lifting drives when female threaded part 46 is rotated with motor 45, then pin thread 44a moves up and down, make this up and down movable member 44 carry out lifting.
From the sandwich of X-direction up and down a pair of parts 41,41 that move forward and backward of movable member 44 constitute: because movable member 44 attenuates towards lower front end up and down, therefore when movable member 44 descends shown in the solid line arrow up and down, this is a pair of to move forward and backward parts 41,41 opposings expand with the active force of spring 43 mutual interval is widened, when movable member 44 rose shown in dotted arrow about this, these a pair of parts 41,41 that move forward and backward dwindled mutual interval by expanding with the active force of spring 43.And constitute: a pair of parts 31,31 that expand are installed in this a pair of moving forward and backward on the parts 41,41, when movable member 44 descends up and down, then a pair of parts 31,31 that expand are also widened mutual interval with these a pair of parts 41,41 that move forward and backward, and be somebody's turn to do when movable member 44 rises up and down, then a pair of parts 31,31 that expand also dwindle mutual interval with these a pair of parts 41,41 that move forward and backward.
As shown in Figure 8, a pair of in the present embodiment expands the cross section that parts 31,31 have respectively semicircle shape, and so that circular-arc part mutually toward the outer side mode be installed in and move forward and backward on the parts 41.This is a pair of to expand parts 31,31 and constitutes the size that its both sides under the state after interval each other dwindles can enter into circular coil 11 inboards, and constitute: when with a pair ofly expand parts 31, when 31 interval is widened, circular coil 11 is expanded from interior side direction X-direction, as shown in Figure 9, this circular coil 11 is configured as the non-circular coil 12 with oval shape cross section that is formed by the arc sections 12a that is semicircle shape and the line part 12b that respectively end of this arc sections 12a linked.
Such as Fig. 1, Fig. 2, Fig. 6 and shown in Figure 10, supply unit 60 is the circular coil 11 that will obtain at coil winding machine 20 is transported to forming machine 30 from this coil winding machine 20 equipment, possess: carry with guide rail 61, it is parallel with pedestal 10a and extend setting with the state that floats from this pedestal 10a along X-direction via pillar 61a; Carry with rotating shaft 62, itself and this conveying is disposed abreast with guide rail 61 and is furnished with pin thread on the surface; Carry with travelling carriage 63 (Fig. 6), itself and this conveying is threadedly engaged with rotating shaft 62 and can moves with guide rail 61 along this conveying; Carry with motor 64, be arranged on the end of carrying with guide rail 61, rotary actuation should be carried with rotating shaft 62.Carry with guide rail 61 with respect to coil winding machine 20 and forming machine 30 and in Y direction settings of staggering, and form enough length with coil winding machine 20 and forming machine 30 bindings.And, carry to constitute with travelling carriage 63: carry conveying that the total length with guide rail 61 arranges with the scope of rotating shaft 62 by traversing, can in the scope with coil winding machine 20 and forming machine 30 bindings, move.
Such as Fig. 6 and shown in Figure 10, supporting station 66 is installed in to be carried with travelling carriage 63, and supporting station 66 has: the upper flange 66a of level, the lower flange 66b that arranges abreast with upper flange 66a below this upper flange 66a, the ora terminalis of the ora terminalis of this upper flange 66a and lower flange 66b linked and be installed on carry the linking part 66c that uses travelling carriage 63.On the upper flange 66a and lower flange 66b of supporting station 66, be provided with a pair of bar 67,67 that extends along Z-direction in the mode of vacating the interval along X-direction and can move up and down.Functional unit 68 is installed on the bar 67 between upper flange 66a and the lower flange 66b, and the operation that this functional unit 68 is threadedly engaged with is arranged between a pair of bar 67,67 abreast with pin thread 69 and this bar 67.Upper flange 66a arrange make this operation with the operation of pin thread 69 rotations with motor 71, and constitute: when operation drives with motor 71 and when making operation use pin thread 69 to rotate, then functional unit 68 moves up and down with bar 67.
As shown in Figure 10 and Figure 11, in a pair of bar 67,67 lower end, arrange and carry with cylinder 72, this conveying has a pair of front and back movable member 72a, the 72a that can move along X-direction with cylinder 72.On a pair of front and back movable member 72a, 72a, slider part 73 is set respectively further, this slider part 73 has the slide block 73a that can move along X-direction, and the sheet 74 of controlling that circular coil 11 is controlled from the outside is arranged side by side on above-mentioned slide block 73a along X-direction.This is a pair of controls sheet 74,74 and is used for the lead-out wire 13a of the circular coil 11 that will obtain at coil winding machine 20, position that 13a remains on regulation and this circular coil 11 is controlled from the outside, and contact-making surface 74a opposed and that contact with the periphery of circular coil 11 forms with the external diameter of this circular coil 11 circular-arc accordingly mutually.This conveying constitutes with cylinder 72: as shown in figure 11, when with a pair of front and back movable member 72a, when the mutual interval of 72a is widened, the a pair of sheet 74,74 of controlling is also widened mutual interval with this a pair of front and back movable member 72a, 72a, as shown in figure 12, when with a pair of front and back movable member 72a, when the mutual interval of 72a dwindles, then a pair of sheet 74,74 of controlling also narrows down mutually with this a pair of front and back movable member 72a, 72a, and when circular coil 11 is therebetween, control from the outside to this circular coil 11.
Between front and back movable member 72a and slide block 73a, arrange and control with spring 76, this control with spring 76 so that a pair of sheet 74,74 of controlling with this slide block 73a mode application of force close to each other.This is controlled with spring 76 is to make a pair of sheet 74,74 of controlling dwindle mutual interval with a pair of front and back movable member 72a, 72a, and allows from the outside a pair of spring of controlling sheet 74,74 its active forces of opposing and expanding that circular coil 11 is controlled.Therefore as shown in Figure 8, when making a pair of parts 31,31 that expand enter into a pair of sheet 74,74 circular coils of controlling from the outside, 11 inboards controlled, and as shown in Figure 9 when widen this a pair of expand parts 31,31 interval and with this circular coil 11 from the inboard when X-direction is expanded, then a pair of sheet 74,74 of controlling also can be resisted to control with the active force of spring 76 (Figure 12) and mutually expands with the state that the outer peripheral face with this circular coil 11 contacts.Therefore this is controlled sheet 74 and constitutes: when being widened at the interval that expands parts 31, expand parts 31 clamping of coming together with this and consist of the wire rod 13 of circular coil 11.
Such as Fig. 8 and shown in Figure 9, a pair ofly control sheet 74,74 both sides form airport 77, the circular-arc contact-making surface 74a that an end opening of this airport 77 contacts in the outer peripheral face with circular coil 11.This airport 77 extends and form side by side three on Y direction respectively controlling on the sheet 74 along X-direction respectively, forms the female threaded hole 78 that extends along Y direction at the other end of these three airports 77, so that these three airports 77 are communicated with.Such as Figure 11 and shown in Figure 12, at these female threaded hole 78 stubborn air connectors 79 that are connected to, connect an end of the air hose that is communicated with above-mentioned a plurality of airports 77 at air connector 79.The other end at this air hose is connected with not shown air attractor, and this air attractor is via the end attraction air of this air hose from above-mentioned a plurality of airports 77.And not shown air attractor constitutes: the air by the end from above-mentioned a plurality of airports 77 attracts is adsorbed in circular coil 11 and controls sheet 74.
Turn back to Fig. 1 and Fig. 2, the pedestal 10a between coil winding machine 20 and forming machine 30 arranges air-heater 81, on this air-heater 81 with can arrange along the mode that Y direction moves two the ejection hot blasts air nozzle 81a, 81b.One side 81a of two air nozzles constitutes: can move between primary importance and the second place, this primary importance for shown in the solid line arrow from outstanding its ejection end faces that make of air-heater 81 to the position of the circular coil 11 of coil winding machine 20, this second place is for entering into air-heater 81 position away from this circular coil 11 on Y direction shown in dotted arrow.The opposing party 81b of two air nozzles constitutes: can move between primary importance and the second place, this primary importance for shown in the solid line arrow from outstanding its ejection end faces that make of air-heater 81 to a pair of position that expands the non-circular coil 12 after parts 31,31 are shaped by forming machine 30, this second place is for entering into air-heater 81 position away from this non-circular coil 12 on Y direction shown in dotted arrow.And constitute: although two air nozzle 81a, 81b are in the second place usually, but when the insulating coating of the wire rod 13 that consists of circular coil 11 and non-circular coil 12 during for material bonding after heating melting and cooling, when carrying out this coiling or when being shaped, air-heater 81 can make above-mentioned air nozzle 81a, 81b move to primary importance from the second place as required, and the ejection hot blast, make the insulating coating of the wire rod 13 of circular coil 11 and non-circular coil 12 can be melt bonded.
In addition, contact mechanism 85 is set near forming machine 30, this contact mechanism 85 makes contact component 86 intersect with the moving direction that expands parts 31 in the forming machine 30 and contacts with this non-circular coil 12 from the outside of non-circular coil 12.Such as Fig. 5, Figure 13 and shown in Figure 14, this contact mechanism 85 possesses: workbench 88, and it is arranged on this pedestal 10a with the upper surface of pedestal 10a abreast via pin components 87; Level board 91, its via linear motion guide rail 89 can be arranged on along the mode that X-direction moves on this workbench 88; Press with cylinder 92, it makes this level board 91 move back and forth along X-direction.Press with cylinder 92 and constitute: 92a is outstanding for its turnover axle, the jag of the level board 91 after moving along X-direction is arranged in forming machine 30 a pair of parts 31,31 the below of expanding, its turnover axle 92a enter so that the jag of the level board 91 after oppositely mobile on the X-direction away from this forming machine 30.
As shown in Figure 1, a pair of in the spool 24 of coil winding machine 20, the supply unit 60 control sheet 74,74 and forming machine 30 in a pair of parts 31,31 that expand, be arranged on the straight line E that extends along X-direction.Turn back to Fig. 5, Figure 13 and Figure 14, in contact mechanism 85, press outstanding with the turnover axle 92a of cylinder 92 and jag level board 91 after moving along X-direction, so that two movable table 93,93 can be set along the mode that Y direction moves, they are used for a pair of parts 31,31 that expand from Y direction clamping forming machine 30, and two Miniature cylinders 94,94 that above-mentioned two movable table 93,93 are moved further are set on this level board 91.
Can installing from the contact component 86 of the outer side contacts of non-circular coil 12 along the mode that Y direction moves, mircrometer gauge 96 is to stagger and the mutual opposed mode of rotating shaft 96a is installed in respectively on two movable table 93,93 in X-direction with this contact component 86 on two movable table 93,93.The rotating shaft 96a of mircrometer gauge 96 constitutes: its top axle is supported on contact component 86, thereby can adjust exactly the position of contact component 86 on Y direction by the rotating shaft 96a turnover that makes mircrometer gauge 96.And constitute: make its turnover axle 94a outstanding by Miniature cylinder 94, contact component 86 and the moving direction that expands parts 31 are intersected, and contact (Figure 16) from the outside of non-circular coil 12 with this non-circular coil 12, and can adjust the amount of this contact by mircrometer gauge 96.On the other hand, constitute: by Miniature cylinder 94 turnover axle 94a is entered, and make contact component 86 away from non-circular coil 12, and under this state, press with cylinder 92 its turnover axle 92a is entered, level board 91 leaves from forming machine 30 with this contact component 86 self thus.
Wherein, label 97 among Fig. 5 and Fig. 6 is to take out to use pawl, this taking-up is being used from a pair of non-circular coil 12 when expanding parts 31 and extracting with pawl 97, label 98 is to take out to use cylinder, this taking-up is arranged on the mounting panel 32 with cylinder 98, make this taking-up with pawl 97 from outstanding and be positioned at a pair of below that expands parts 31 to Y direction near the mounting panel 32.And label 99 is conveyer belts, and this conveyer belt 99 is caught from a pair of and expanded the non-circular coil 12 that is pulled out the parts 31 and falls, and it is discharged to the outside of this device 10.
Below, the manufacture method of non-circular coil of the present invention is described.
The manufacture method of non-circular coil 12 of the present invention comprises following operation: winding process, thus wire rod 13 is wound into the circle acquisition is drawn lead-out wire 13a, 13b from the position of regulation circular coil 11; Carry operation, this circular coil 11 is transported to forming machine 30 from coil winding machine 20; Forming process, at least one pair of that will enter into these circular coil 11 inboards in forming machine 30 expand parts 31,31 interval is widened, and circular coil 11 is configured as non-circular coil 12.Below, describe each operation in detail.
(winding process)
In this operation, thereby wire rod 13 is wound into the circle acquisition is drawn lead-out wire 13a, 13b from the position of regulation circular coil 11.As shown in Figure 3 and Figure 4, this coiling utilizes coil winding machine 20 to carry out, papery bobbin 14 is embedded in its spools 24, and the end of the wire rod 13 that will derive from line mouth 26 is as the end of a thread wire rod 13, is the grips 28 that is arranged on the side around the disk 23 is controlled it.And, after this end of a thread wire rod 13 is directed to the groove 24c of the upper limb that is formed at large-diameter portion 24b, drives coiling and make its spool 24 rotations with motor 21, the wire rod 13 of deriving from the top of line mouth 26 is wound on the papery bobbin 14.And, when carrying out this coiling, by line mouth travel mechanism 27 line mouth 26 is moved back and forth along Z-direction, thereby wire rod 13 fitly is wrapped on this papery bobbin 14.After making the wire rod 13 coiling regulation number of turns, to be directed to the groove 24c of the upper limb that is formed at large-diameter portion 24b from the wire rod 13 that line mouth 26 is derived, then, as the wire rod 13 of line tail, be that the grips 29 that is arranged on the opposing party around the disk 23 is controlled it.So wire rod 13 is wound on the papery bobbin 14 of tubular, thereby around papery bobbin 14, forms circular coil 11.
Wherein, when the insulating coating of wire rod 13 during for material bonding after by heating melting and cooling, utilize 81 pairs of circular coils of air-heater 11 to spray hot blast, thereby the insulating coating that makes this wire rod 13 is melt bonded wire rod 13 is bonded together mutually, and this circular coil 11 is bonded on the papery bobbin 14, the shape of the circular coil 11 that consists of with the wire rod 13 that prevents by proper alignment after scatter.Then, the end of a thread wire rod 13 is taken off from grips 28, and near grips 29, line buttock line material 13 is cut off.So the lead-out wire 13a, the 13b that are made of this end of a thread wire rod 13 and line buttock line material 13 are housed among the groove 24c, thereby obtain the circular coil shown in Figure 4 11 that lead- out wire 13a, 13b always draw from certain assigned position.
(conveying operation)
In this operation, circular coil 11 is transported to forming machine 30 from coil winding machine 20.The conveying of this circular coil 11 is undertaken by supply unit 60, drives to carry to use motor 64 and operation with motor 71, makes to carry and moves along X-axis and Z axis with cylinder 72, and make this conveying be positioned at the top of coil winding machine 20 with cylinder 72.And, behind the mutual interval of a pair of front and back movable member 72a, the 72a that widen conveying usefulness cylinder 72, this conveying is descended with cylinder 72, be arranged on a pair of on this a pair of movable member 72a, 72a and control the both sides that sheet 74,74 is positioned at the X-direction of circular coil 11 such as Fig. 4 and shown in Figure 11 making.And by dwindling a pair of front and back movable member 72a, the mutual interval of 72a, thus with a pair ofly control sheet 74,74 mutual intervals narrow down.And in order not damage papery bobbin 14, and a pair of sheet 74,74 mutual intervals of controlling narrowed down to a pair of degree that contact-making surface 74a that sheet 74,74 the outer peripheral face with circular coil 11 contact is slightly less than the external diameter of this circular coil 11 of controlling, thus as shown in figure 12, from the both sides of X-direction therebetween circular coil 11 is controlled from its outside.At this moment, lead-out wire 13a, the 13b of circular coil 11 is contained in the groove 24c interior (Fig. 4) on the spool 24, therefore this lead-out wire 13a, 13b always can be remained on certain assigned position, and control from the outside to circular coil 11 by a pair of sheet 74,74 of controlling.
And, when controlling this circular coil 11, not shown air attractor, attract air via an end at a pair of airport 77 of controlling sheet 74, the 74 contact-making surface 74a upper sheds that contact with the outer peripheral face of circular coil 11, circular coil 11 is adsorbed on this circular coil 11 is carried out a pair of of clamping and controls on the sheet 74,74.Even a pair ofly thus control sheet 74,74 mutual opposed contact-making surface 74a are the degree that is slightly less than the external diameter of this circular coil 11, also can control effectively this circular coil 11 by a pair of sheet 74,74 of controlling.Then, drive operation with motor 71, make to carry with cylinder 72 and rise with circular coil 11, will control the circular coil 11 that sheet 74,74 controls and extract from spool 24 by a pair of.Then, drive to carry with motor 64 and operation with motor 71 both sides, make to carry and move towards forming machine 30 together with cylinder 72 and circular coil 11, a pair of parts 31,31 the below of expanding that makes that this circular coil 11 is arranged in forming machine 30.
(forming process)
In this operation, at least one pair of that will enter into these circular coil 11 inboards in forming machine 30 expands parts 31,31 interval is widened, and circular coil 11 is configured as non-circular coil 12.Circular coil 11 is arranged in a pair of parts 31,31 the below of expanding of forming machine 30, therefore a pair of parts 31,31 that expand enter circular coil 11 when inboard, undertaken by following method: by as shown in Figure 5 and Figure 6 make above-below direction rotating shaft 34 rotation with motor 36 up and down, above-below direction movable plate 35 is descended.At this moment, movable member 44 rises to utilize as shown in Figure 7 lifting to make up and down with motor 45, by the active force that expands usefulness spring 43, with a pair ofly move forward and backward parts 41,41 mutual intervals dwindle.When a pair ofly move forward and backward parts 41, when 41 mutual intervals dwindle, the a pair of parts 31,31 that expand also dwindle each other interval, a pair of when expanding parts 31,31 and descending with above-below direction movable plate 35 when what dwindled mutual interval, as shown in Figure 8, this a pair ofly expands the inboard that parts 31,31 its both sides enter into circular coil 11.
Then, with a pair ofly expand parts 31,31 interval is widened, and circular coil 11 is configured as non-circular coil 12.This is by carrying out up and down movable member 44 declines by lifting with motor 45, when movable member 44 descends up and down, a pair ofly move forward and backward parts 41,41 opposings expand with the active force of spring 43 and widen mutual interval, a pair of parts 31,31 that expand are also widened mutual interval with these a pair of parts 41,41 that move forward and backward.As shown in Figure 9, when a pair ofly expand parts 31, when 31 interval is widened, circular coil 11 is widened in X-direction from the inboard by this a pair of parts 31,31 that expand, and this circular coil 11 is shaped as by the arc sections 12a that forms semicircle shape and the non-circular coil 12 (Figure 19) with oval shape cross section that respectively the line part 12b of the end binding of this arc sections 12a consisted of.
When the interval that expands parts 31 that will enter into these circular coil 11 inboards is widened, by expanding parts 31 and controlling the wire rod 13 that 74 pairs of sheets consist of circular coil 11 and carry out clamping.Such as Figure 11 and shown in Figure 12, the supply unit 60 in the present embodiment arranges between front and back movable member 72a and slide block 73a and controls with spring 76, this control with spring 76 so that a pair of sheet 74,74 of controlling with this slide block 73a mode application of force close to each other.Therefore as shown in Figure 9, a pair ofly expand that parts 31,31 are widened its interval and when this circular coil 11 widened from the inboard along X-direction when what enter into circular coil 11 inboards, a pair of sheet 74,74 of controlling is also resisted and is controlled the state that contact with the outer peripheral face with this circular coil 11 with the active force of spring 76 and mutually expand.Therefore only by widening the interval that expands parts 31, this controls sheet 74 just can carry out clamping to the wire rod 13 that consists of circular coil 11 with expanding parts 31.
Wherein, circular coil 11 is transported to a pair of sheet 74,74 of controlling of this forming machine 30, lead-out wire 13a, the 13a of circular coil 11 always remained on the position of regulation, and control from the outside to circular coil 11, when being shaped, also with expanding parts 31 wire rod 13 that consists of circular coil 11 is carried out clamping, therefore wire rod 13 can not controlled sheet 74 with respect to this and moved, and can not change take this position of controlling lead-out wire 13a, the 13b of sheet 74 in the circular coil 11 of benchmark in this forming process.So such as Fig. 9, Figure 15 and shown in Figure 19, even at this circular coil 11 through being shaped and becoming in the situation of oblong non-circular coil 12, control sheet 74 take this and also can not change as the position of lead-out wire 13a, the 13b of benchmark.Therefore in the manufacturing installation and manufacture method thereof of non-circular coil 12 of the present invention, always can obtain the non-circular coil 12 that lead- out wire 13a, 13b draw from the position of regulation.
Widen a pair of when expanding parts 31,31 interval and circular coil 11 being configured as non-circular coil 12 or afterwards, contact component 86 intersected with the moving direction that expands parts 31 and contact with non-circular coil 12 from the outside of non-circular coil 12.The contact of this contact component 86 in the present embodiment, illustrates the situation that contact component 86 is contacted with it by carrying out such as Figure 13 and contact mechanism 85 shown in Figure 14.Therefore a pair ofly expand parts 31,31 interval and after circular coil 11 is configured as non-circular coil 12 widening, conveying in the supply unit 60 is widened with a pair of sheet 74,74 of controlling with the mutual interval of a pair of front and back movable member 72a, the 72a of cylinder 72, as shown in figure 11, remove this and a pair ofly control controlling of sheet 74,74 pairs of non-circular coils 12.At this moment, stop the air attractor, remove non-circular coil 12 to the absorption of controlling sheet 74.Then keep a pair ofly expanding parts 31,31 interval with what circular coil 11 was configured as non-circular coil 12, and by using up and down motor 36, make 34 rotations of above-below direction rotating shaft, and above-below direction movable plate 35 is risen with this non-circular coil 12.Then, a pair of sheet 74,74 of controlling of controlling of having removed non-circular coil 12 moves towards coil winding machine 20, enters the standby condition that the next circular coil 11 of being made by this coil winding machine 20 is controlled.
Make non-circular coil 12 with a pair of expand parts 31,31 and rise after, the turnover axle 92a that presses with cylinder 92 in the contact mechanism 85 is given prominence to, level board 91 is moved, and the jag of the level board 91 after this is moved is positioned at a pair of parts 31,31 the below of expanding.In two movable table 93,93 of the jag that is arranged on level board 91, a pair of parts that expand from Y direction clamping forming machine 30.And, outstanding by the turnover axle 94a that makes Miniature cylinder 94 as shown in figure 16, thus contact component 86 and the moving direction that expands parts 31 are intersected, and contact with this non-circular coil 12 from the outside of non-circular coil 12.Wherein, the amount of its contact is adjusted in advance by mircrometer gauge 96 (Figure 13 and Figure 14).
Wherein, when the insulating coating of wire rod 13 during for material bonding after by heating melting and cooling, when circular coil 11 is configured as non-circular coil 12 and when contact component 86 is contacted with this non-circular coil 12, spray hot blast by air-heater 81 to this non-circular coil 12, make the insulating coating of this wire rod 13 again melt bonded, the wire rod 13 that consists of non-circular coil 12 is again mutually bonding, and this non-circular coil 12 is bonded on the papery bobbin 14.Like this by contact component 86 is contacted with non-circular coil 12, the wire rod 13 of line part 12b in this non-circular coil 12 is alignd as the crow flies, the wire rod 13 of this straight alignment is bonding each other, thus prevent situation such as the line part 12b bending in the non-circular coil 12.Therefore contact component 86 can not make the line part 12b in the non-circular coil 12 crooked to the inside.
Then, the amount of these contact component 86 contacts can be adjusted by mircrometer gauge 96, therefore just can access the line part 12b with anticipated shape by the amount of adjusting this contact.In addition, in the situation that this non-circular coil 12 is made of the wire rod 13 that is wound on the papery bobbin 14, the non-circular coil 12 that the wire rod 13 by this straight alignment can be consisted of is bonded on this papery bobbin 14, therefore can eliminate the papery bobbin 14 and the dislocation between the non-circular coil 12 that produce because of shaping, so can prevent that this non-circular coil 12 from peeling off from papery bobbin 14.The shape that can prevent thus non-circular coil 12 after the situation of scattering, obtain the non-circular coil 12 that the lead-out wire 13a, the 13b that are made of the end of a thread wire rod 13 and line buttock line material 13 shown in Figure 19 (b) always draw from certain assigned position.
Resulting non-circular coil 12 descends with a pair of parts 31,31 (Fig. 5 and Fig. 6) that expand afterwards, dwindles this a pair of parts 31, interval of 31 of expanding, and non-circular coil 12 is taken off from this forming machine 30.At this moment, by taking out with cylinder 98, make to take out with the non-circular coil 12 of pawl 97 after descending and move, make this taking-up be positioned at the upside of non-circular coil 12 with pawl 97.Under this state, dwindle a pair of parts 31,31 the interval of expanding, a pair of parts 31,31 that expand are further risen.At this moment, even non-circular coil 12 cards hang over a pair of expanding on the parts 31,31, this non-circular coil 12 also can contact with pawl 97 with taking-up, thereby prevents that it from rising with a pair of parts 31,31 that expand.Can effectively non-circular coil 12 be extracted from a pair of parts 31 that expand thus.Then expand that parts 31 are pulled out and the non-circular coil 12 that falls is transferred the outside of catching and be discharged to this device 10 with 99 from a pair of, take out to take out with pawl 97 with cylinder 98 and again be withdrawn near the mounting panel 32.Finish thus a series of manufacturings of a non-circular coil 12, and begin the manufacturing of next non-circular coil.
Wherein, in the above-described embodiment, situation when contact component 86 is contacted with this non-circular coil 12 is illustrated, but also can form: as shown in figure 18, when circular coil 11 is configured as non-circular coil 12, contact component 86 is contacted with this non-circular coil 12.Even in this case, contact component 86 also can make this non-circular coil 12 contact with papery bobbin 14 and be bonding, thereby prevents that this non-circular coil 12 from peeling off from papery bobbin 14.
In addition, in the above-described embodiment, the coil winding machine 20 that obtains circular coil 11 by wound skein product 13 on papery bobbin 14 is illustrated, but circular coil 11 is not limited to be made of the wire rod 13 that is wound on the papery bobbin 14, also can be the so-called exoskeletal coil that does not use papery bobbin 14.In addition, even when using bobbin 14, this bobbin 14 also is not limited to the papery bobbin, and can be resinous bobbin, obtain the bobbin that is consisted of by nonmagnetic film.Wherein, as the resinite bobbin, the resinite bobbin 14 of preference as being consisted of by polyimide film (trade name: Kapp is logical).

Claims (8)

1. the manufacturing installation of a non-circular coil has:
Coil winding machine (20), its with wire rod (13) thus being wound into circle obtains circular coil (11) that lead-out wire (13a, 13b) is drawn from the position of regulation;
Forming machine (30), it will enter into the interval that inboard at least one pair of of described circular coil (11) expand parts (31,31) and widen, and described circular coil (11) is configured as non-circular coil (12);
Supply unit (60), it is transported to described forming machine (30) with described circular coil (11) from described coil winding machine (20),
The manufacturing installation of this non-circular coil is characterised in that,
Described supply unit (60) has at least one pair of and controls sheet (74,74), this is a pair of controls the position that sheet (74,74) remains on described lead-out wire (13a, 13b) regulation, and control from the outside to described circular coil (11)
The described sheet (74) of controlling constitutes: when being widened at the described interval that expands parts (31), can expand the described wire rod (13) that parts (31) clamping consists of described circular coil (11) with described,
Form airport (77) a pair of any one party or the both sides that control sheet (74,74), the contact-making surface (74a) that one end opening of this airport (77) contacts in the outer peripheral face with circular coil (11), the other end at described airport (77) is connected with the air attractor, this air attractor utilizes the air that attracts from an end of described airport (77), makes described circular coil (11) be adsorbed in the described sheet (74) of controlling.
2. the manufacturing installation of non-circular coil according to claim 1 is characterized in that, is provided with air-heater (81), and the insulating coating that this air-heater (81) will consist of the wire rod (13) of non-circular coil (12) carries out melt bonded.
3. the manufacturing installation of non-circular coil according to claim 2, it is characterized in that, be provided with contact mechanism (85), this contact mechanism (85) makes contact component (86) intersect with the moving direction that expands parts (31) and contacts with described non-circular coil (12) from the outside of non-circular coil (12).
4. the manufacturing installation of non-circular coil according to claim 3 is characterized in that, coil winding machine (20) constitutes: wire rod (13) can be wound on the bobbin (14) of tubular.
5. the manufacture method of a non-circular coil, be with wire rod (13) thus after being wound into the circular coil (11) that circle obtains lead-out wire (13a, 13b) is drawn from the position of regulation, to enter into the interval that inboard at least one pair of of described circular coil (11) expand parts (31,31) widens, described circular coil (11) is configured as the manufacture method of non-circular coil (12)
The manufacture method of this non-circular coil is characterised in that,
Control sheet (74,74) by at least one pair of the described lead-out wire (13a, 13b) of described circular coil (11) remained on the position of regulation, and control from the outside to described circular coil (11),
When the described interval that expands parts (31) that will enter into described circular coil (11) inboard is widened, expand parts (31) and the described sheet (74) of controlling comes clamping to consist of the described wire rod (13) of described circular coil (11) by described
Attract air via airport (77), make described circular coil (11) be adsorbed on described controlling on the sheet (74), wherein airport (77) is opened on the contact-making surface (74a) that the outer peripheral face with circular coil (11) of controlling sheet (74) contacts.
6. the manufacture method of non-circular coil according to claim 5, it is characterized in that, in the time will entering into that the inboard a pair of interval that expands parts (31,31) of circular coil (11) is widened and described circular coil (11) be configured as non-circular coil (12), wire rod (13) is sprayed hot blast, carry out the insulating coating of described wire rod (13) melt bonded.
7. the manufacture method of non-circular coil according to claim 6, it is characterized in that, when a pair of interval that expands parts (31,31) being widened and circular coil (11) is configured as non-circular coil (12) or afterwards, contact component (86) is intersected with the described moving direction that expands parts (31) and contact with described non-circular coil (12) from the outside of described non-circular coil (12).
8. the manufacture method of non-circular coil according to claim 7 is characterized in that, wire rod (13) is wound onto on the bobbin (14) of tubular, forms circular coil (11) around described bobbin (14).
CN 201110114009 2010-06-21 2011-04-29 Non-circular coil manufacturing device and manufacturing method thereof Active CN102315010B (en)

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