CN102315010A - Non-circular coil manufacturing device and manufacturing method thereof - Google Patents

Non-circular coil manufacturing device and manufacturing method thereof Download PDF

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Publication number
CN102315010A
CN102315010A CN2011101140091A CN201110114009A CN102315010A CN 102315010 A CN102315010 A CN 102315010A CN 2011101140091 A CN2011101140091 A CN 2011101140091A CN 201110114009 A CN201110114009 A CN 201110114009A CN 102315010 A CN102315010 A CN 102315010A
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circular coil
circular
coil
pair
extension part
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CN2011101140091A
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CN102315010B (en
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菊地伸治
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Nittoku Engineering Co Ltd
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Nittoku Engineering Co Ltd
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Abstract

The invention provides a non-circular coil manufacturing device and a manufacturing method thereof, which can obtain a non-circular coil led out from a lead-out wire in a set position. The non-circular coil manufacturing device comprises a coil winding machine for winding the wires into a circular shape and thus obtaining circular wires, a forming machine for expanding the gaps between the expansion parts entering the circular coils and making the circular coils into non-circular coils, and a conveying unit. The conveying unit comprises at least one pair of holding pieces which keep the lead-out wires in a set position and holding the circular coils from the periphery. When the gaps between the expansion parts are widened, the holding pieces, together with the expansion part can form circular-coil wires by clamping. The non-circular coil manufacturing method comprises the steps of holding the lead-out wires of circular coils on a set position through at least one pair of holding pieces; holding the circular coils from the periphery; and clamping the wire rods through the expansion parts and the holding pieces when the gaps between the expansion parts are widened.

Description

The manufacturing installation of non-circular coil and manufacturing approach thereof
Technical field
The present invention relates to a kind of manufacturing installation and manufacturing approach thereof of non-circular coil, can be to the circular resulting circular coil of wire coil coiled be formed, thus obtain to form the non-circular coil that is different from other circular shapes.
Background technology
In the past, for the loud speaker that in the such midget plant of mobile phone, uses, the preferred miniature loudspeaker that forms Long Circle or rectangular shape that uses.In the loud speaker of such Long Circle or rectangular shape, be not to use circular coil with ring cross-section, and be to use have rectangle, Long Circle or oval prismatic non-circular coil.Manufacturing approach as so non-circular coil; Known have a following method: have the wire rod that winding around is used on the volume core of anticipated shape such as rectangle, Long Circle or ellipse in the cross section; And will take off from this volume core by the coil that the wire rod that is wrapped on this volume core constitutes, acquisition has the non-circular coil of the cross sectional shape of expection thus.
But; When on having rectangle, Long Circle or oval prismatic volume core, twining from the wire rod that derives on the top of line mouth; This wire rod is positioned on the tangent line of volume core periphery, because the cross section of volume core is not circular, so this wire rod can shake the top of the line mouth of its derivation with rolling up between the core.So owing to need prevent to make shaking of this wire rod to become acutely, thereby can't on the volume core, twine this wire rod apace, thus be difficult to shorten its coiling time.
Following scheme is proposed: wound wire on the circular volume core in cross section in order to address this problem; Obtain having the circular coil of ring cross-section; This circular coil is deformed into have the non-circular coil (for example, with reference to patent documentation 1) in other cross sections different with ring cross-section.According to this scheme; Wound wire on the circular volume core in cross section; Compare with the situation that in the cross section is wound wire on the non-circular volume core, owing to can between this line mouth top and volume core, not shake from the wire rod of line mouth top derivation, therefore can be than more quickly wire rod being wrapped on this volume core.And, make the circular coil distortion that obtains so afterwards and obtain non-circular coil, through in the process of this distortion, being used for the coiling of next circular coil, can expect significantly to shorten the manufacturing time of this coil thus.
Patent documentation 1: Japan special table 2008-511150 communique
But; Obtain the operation of circular coil when carrying out wound wire on the circular volume core in cross section respectively and make the circular coil distortion that obtains so afterwards and when obtaining the operation of non-circular coil; Problem to be solved is arranged below the existence; That is: the extraction location of the lead-out wire on the resulting non-circular coil is uncertain, and this extraction location produces deviation.
That is,, the lead-out wire of drawing from the circular coil that is made up of this wire rod is always drawn from certain position with respect to the volume core when using coil winding machine on the circular volume core in cross section during wound wire.Then be to make this circular coil distortion, because this circular coil cross section is circular, so the position of circumferencial direction is difficult to confirm no matter the arbitrary position of lead-out wire around circular coil all can make this circular coil distortion.When therefore making this circular coil distortion when the lead-out wire position in the uncertain circular coil; Resulting non-circular coil, specifically draw and made under the situation of a plurality of non-circular coils in the arbitrary position around it of the lead-out wire with rectangle, Long Circle or oval prismatic coil, the lead-out wire of above-mentioned a plurality of non-circular coils can all not drawn from identical position.
Particularly in recent years; Use the assembling procedure of the product of so non-circular coil; There is the operator who is not equipped with specialty and the tendency of under the automation condition of using machine, carrying out; There is the non-circular coil of deviation for the extraction location of lead-out wire, in such automatic production line, has the become problem of difficulty of assembling after making it.
In order to address this problem; When making the circular coil distortion; Requirement is out of shape this circular coil after the position of lead-out wire is located exactly; But owing to be with the visual location of carrying out this lead-out wire of operator, therefore will this extraction location be kept constant after all has the limit, thereby exists in addition owing to need to be equipped with the problem that the operator of specialty improves the unit price of resulting non-circular coil.
Summary of the invention
The object of the present invention is to provide a kind of manufacturing installation and manufacturing approach thereof of non-circular coil, can access the non-circular coil of always lead-out wire being drawn from the position of regulation.
The manufacturing installation of non-circular coil of the present invention has: coil winding machine, thereby its circular acquisition of wire coil coiled is drawn lead-out wire from the position of regulation circular coil; Make-up machine, its interval that will enter at least one pair of inboard extension part spare of circular coil is widened, and circular coil is configured as non-circular coil; Supply unit, it is transported to make-up machine with circular coil from coil winding machine.
Its constitutive characteristic is; Supply unit has at least one pair of and controls sheet; This is a pair of controls the position that sheet remains on lead-out wire regulation; And from the outside circular coil is controlled, control sheet and constitute: when being widened, can constitute the wire rod of circular coil with the clamping of extension part spare at the interval of extension part spare.
Preferably; Form airport a pair of any side or the both sides that control sheet; One end opening of this airport is in the contact-making surface that contacts with the outer peripheral face of circular coil; The other end at airport is connected with the air attractor, and the air that this air attractor utilization attracts from an end of airport is adsorbed in circular coil and controls sheet, and the melt bonded air-heater of insulating coating with the wire rod that constitutes non-circular coil more preferably is set.And, also can be provided with contact mechanism, this contact mechanism makes contact component intersect with the moving direction of extension part spare and contacts with non-circular coil from the outside of non-circular coil, and winding mechanism becomes can be with wire coil on the bobbin of tubular.
The manufacturing approach of non-circular coil of the present invention is the improvement of following method: thereby behind the circular circular coil that obtains lead-out wire is drawn from the position of regulation with the wire coil coiled; The interval that enters at least one pair of inboard extension part spare of circular coil is widened, circular coil is configured as non-circular coil.
Its characteristic point is; Control the position that sheet remains on the lead-out wire of circular coil regulation through at least one pair of; And circular coil is controlled from the outside; When the interval that will enter into the inboard extension part spare of circular coil is widened, through extension part spare with control sheet and come clamping to constitute the wire rod of circular coil.
In the manufacturing approach of this non-circular coil; Preferably attract air via airport, circular coil is adsorbed on controls on the sheet, wherein airport is opened on and controls the contact-making surface that contacts with outer peripheral face circular coil sheet; More preferably; Widen at the interval that will enter into the inboard a pair of extension part spare of circular coil and when circular coil is configured as non-circular coil, wire rod is sprayed hot blast, carry out the insulating coating of wire rod melt bonded.And; Also can be when the interval of a pair of extension part spare being widened and circular coil is configured as non-circular coil or after; Contact component is intersected with the moving direction of extension part spare and contact with non-circular coil from the outside of non-circular coil; Can also with wire coil on the bobbin of tubular, around this bobbin, form circular coil.
In the manufacturing installation and manufacturing approach thereof of non-circular coil of the present invention; Owing to control the position that sheet remains on the lead-out wire of circular coil regulation through a pair of; And circular coil is controlled, when widening the interval that enters into the inboard extension part spare of circular coil in order to form, through extension part spare with control sheet and come clamping to constitute the wire rod of this circular coil; Therefore when carrying out this shaping, wire rod can not controlled sheet with respect to this and moved.Wherein, In the coil winding machine that the wire coil coiled is circular; Acquisition is the position circular coil of drawing of lead-out wire from regulation, and a pair of sheet of controlling remains on the position of regulation with the lead-out wire of circular coil and circular coil is controlled, even therefore be formed and become under the situation of non-circular coil at this circular coil; Wire rod can not move with respect to controlling sheet yet, and to control sheet with this be that the lead-out wire position of the non-circular coil of benchmark can not change.Therefore the manufacturing installation and the manufacturing approach thereof of non-circular coil of the present invention can obtain the non-circular coil of always lead-out wire being drawn from the position of regulation.
And; If being adsorbed on, circular coil controls on the sheet; Just can control circular coil effectively through controlling sheet, if it is melt bonded with the insulating coating of wire rod that the wire rod that constitutes circular coil or non-circular coil is sprayed hot blast, just can avoid its shape after scatter.If contact component intersected with the moving direction of extension part spare and contact with non-circular coil from the outside of non-circular coil; Wire rod is alignd as the crow flies; Under the situation of the bobbin that tubular is arranged, thereby can make this wire rod applying bobbin avoid the phenomenon of peeling off from this bobbin like the wire rod that constitutes circular coil or non-circular coil.
Description of drawings
Fig. 1 is the vertical view of manufacturing installation of the non-circular coil of expression embodiment of the present invention.
Fig. 2 is the front view of this manufacturing installation.
Fig. 3 is the C-C line amplification view of Fig. 1.
Fig. 4 is that expression utilizes the reeled amplification stereogram of the state behind the circular coil of coil winding machine.
Fig. 5 is the A-A line amplification view of Fig. 1.
Fig. 6 is the B-B line amplification view of Fig. 1.
Fig. 7 is near the enlarged drawing of extension part spare of shaped device.
Fig. 8 is that extension part spare gets into the upward view of being controlled the inboard state of circular coil that sheet controls.
Fig. 9 is the upward view corresponding with Fig. 8 that the state behind the non-circular coil is widened the interval of this extension part spare and circular coil is configured as in expression.
Figure 10 is the enlarged drawing of the structure of expression supply unit.
Figure 11 is the D-D line cutaway view of Figure 10.
Figure 12 is that expression is controlled the cutaway view corresponding with Figure 11 of the state of circular coil by controlling sheet.
Figure 13 is the vertical view of contact mechanism.
Figure 14 is the end view of contact mechanism.
Figure 15 is that expression extension part spare is by the front view of the state after widening.
Figure 16 is the upward view of expression contact component and non-circular coil state of contact.
Figure 17 is the end view of expression contact component and non-circular coil state of contact.
Figure 18 is when being illustrated in extension part spare and being widened, the upward view corresponding with Figure 16 of contact component and non-circular coil state of contact.
Figure 19 is an expression circular coil and with the stereogram of its resulting non-circular coil that is shaped.
Drawing reference numeral explanation: the manufacturing installation of the non-circular coil of 10...; 11... circular coil; 12... non-circular coil; 13... wire rod; 13a, 13b... lead-out wire; 14... papery bobbin; 20... coil winding machine; 30... make-up machine; 31... extension part spare; 60... supply unit; 74... control sheet; 74a... contact-making surface; 77... airport; 81... air-heater; 85... contact mechanism; 86... contact component.
Embodiment
Below, be used for the best mode of embodiment of the present invention based on description of drawings.
Fig. 1 and Fig. 2 represent the manufacturing installation 10 of non-circular coil of the present invention.In each figure, set orthogonal X, Y, three axles of Z, the X axle is made as roughly extends, the Y axle is made as roughly extends, the Z axle is made as vertically extends, the formation of this manufacturing installation 10 is described along horizontal transverse direction along horizontal fore-and-aft direction.The manufacturing installation 10 of this non-circular coil has: obtain circular coil 11 coil winding machine 20, this circular coil 11 is configured as the make-up machine 30 of non-circular coil 12 (Figure 19), circular coil 11 is transported to the supply unit 60 of make-up machine 30 from coil winding machine 20.
As shown in Figure 3; Coil winding machine 20 is that wire rod 13 is wound into circle and obtains lead-out wire is drawn the equipment of the circular coil 11 of 13a, 13b from the position of regulation, possesses: be arranged on coiling on the pedestal 10a use motor 21, through coiling uses motor 21 and with the Z axle as the column spinner 22 of pivot rotation, flatly be arranged on these column spinner 22 upper ends disk 23, erect center that is arranged on this disk 23 and the spool 24 that rotates with this column spinner 22 coaxially with column spinner 22.As shown in Figure 4, the circular coil 11 in this execution mode is made through wire rod 13 is wound on the papery bobbin 14, and spool 24 has: minor diameter part 24a, and it is positioned at top, forms the cross section circle that can supply this papery bobbin 14 to embed; Large-diameter portion 24b, the bottom of itself and this minor diameter part 24a is continuous coaxially, and this coil winding machine 20 constitutes: can wire rod 13 be wound on the papery bobbin 14 of tubular through this spool 24.
Turn back to Fig. 3, this coil winding machine 20 has the line mouth 26 of deriving this wire rod 13 from the top, and the line mouth travel mechanism 27 (Fig. 1) that this line mouth 26 is moved is set.As shown in Figure 1, the line mouth travel mechanism 27 in this execution mode is combined by three axial drive division 27a, 27b, 27c, possesses fore-and-aft direction drive division 27a, left and right directions drive division 27b, above-below direction drive division 27c.These drive divisions 27a, 27b, 27c are along driving direction X, Y, Z and form roughly the same driving mechanism.Left and right directions drive division 27b is fixed in pedestal 10a along Y direction, and the above-below direction drive division 27c that extends along Z-direction is configured to and can moves at left and right directions with respect to left and right directions drive division 27b.On above-below direction drive division 27c, the fore-and-aft direction drive division 27a that extends along X-direction is configured to and can moves at above-below direction with respect to above-below direction drive division 27c.And line mouth 26 is to be arranged at fore-and-aft direction drive division 27a with respect to fore-and-aft direction drive division 27a in the mode that fore-and-aft direction moves.Through the combination of these drive divisions 27a, 27b, 27c, this line mouth travel mechanism 27 constitutes this line mouth 26 is moved along three axial any directions.
As shown in Figure 3, coiling constitutes with motor 21: through making spool 24 with rotating shaft 22 rotations, can the wire rod 13 of deriving from the top of line mouth 26 be wound on the papery bobbin 14 (Fig. 4) that embeds its minor diameter part 24a thus; Line mouth travel mechanism 27 constitutes: when carrying out this coiling, line mouth 26 is moved back and forth along Z-direction, wire rod 13 fitly is wrapped on the bobbin.As shown in Figure 4, at the upper limb of the large-diameter portion 24b of spool 24, extend and form groove 24c, among the end of a thread of the wire rod 13 on being wound on papery bobbin 14 and this groove of the line tail entering 24c along the tangential direction of minor diameter part 24a.Turn back to Fig. 3, be provided with around the disk 23 on the extended line that is positioned at this groove 24c: grips 28, it controls this end of a thread wire rod 13 that becomes side's lead-out wire 13a; Grips 29, it is controlled becomes the line buttock line of the opposing party's lead-out wire 13b material 13.And constitute: through this groove 24c and grips 28,29, this coil winding machine 20 with wire rod 13 with circular roll on the papery bobbin 14 of tubular, thereby obtain circular coil 11 that lead-out wire 13a, 13b are drawn from the position of regulation.
Like Fig. 5 and shown in Figure 6; Make-up machine 30 is that the interval that enters into inboard at least one pair of the extension part spare 31,31 of circular coil 11 is widened and circular coil 11 is configured as the equipment of non-circular coil 12, and expression is provided with the make-up machine 30 of a pair of extension part spare 31,31 in this execution mode.Make-up machine 30 separates regulation on the X-direction of coil winding machine 20 interval is provided with, and disposes: mounting panel 32, and its setting is arranged at pedestal 10a; Above-below direction guide rail 33, its front in the Y direction of this mounting panel 32 is erect along Z-direction and is provided with; Above-below direction rotating shaft 34 (Fig. 5), itself and this above-below direction guide rail 33 disposes abreast and is furnished with pin thread on the surface; Above-below direction movable plate 35, itself and this above-below direction rotating shaft 34 threads engage also can move along above-below direction guide rail 33; Use motor 36 up and down, its rotation drives this above-below direction rotating shaft 34.And above-below direction movable plate 35 according to the scope of the pin thread that is disposed at above-below direction rotating shaft 34, is set the moving range of Z axle driving direction.
As shown in Figure 7, on above-below direction movable plate 35, be provided with a pair of parts 41,41 that move forward and backward that can move along X-direction with mutual opposed mode in its underpart.In a pair of both sides that move forward and backward parts 41,41 baffle plate 42 is set respectively; So that these a pair of parts 41,41 that move forward and backward of clamping; And at baffle plate 42 and move forward and backward between the parts 41 plug-in mounting and expand and open with spring 43, this expansion is opened with spring 43 so that these a pair of parts 41,41 mutual approaching mode application of forces that move forward and backward.In addition, a pair ofly moving forward and backward parts 41, the movable member up and down 44 that attenuates towards lower front end is being set between 41.In addition, make this up and down the up-down that moves up and down of movable member 44 with motor 45, so that the outstanding downwards mode of its rotating shaft 45a is installed in the top of above-below direction movable plate 35, at the lower end of this rotating shaft 45a installation female threaded part 46.Be installed on movable member 44 up and down with the pin thread 44a of these female threaded part 46 threads engage along the Z-direction extension and with the mode that can not rotate; And constitute: drive when female threaded part 46 is rotated with motor 45 when going up and down; Then pin thread 44a moves up and down, make this up and down movable member 44 go up and down.
From the sandwich of X-direction up and down a pair of parts 41,41 that move forward and backward of movable member 44 constitute: because movable member 44 attenuates towards lower front end up and down; Therefore when movable member 44 descends shown in the solid line arrow up and down; This is a pair of to move forward and backward parts 41,41 opposings and expands to open with the active force of spring 43 mutual interval is widened; When this when up and down movable member 44 rises shown in dotted arrow, this is a pair of to move forward and backward parts 41,41 and opens with the active force of spring 43 by expansion and dwindle mutual interval.And constitute: a pair of extension part spare 31,31 is installed in this a pair of moving forward and backward on the parts 41,41; When movable member 44 descends up and down; Then a pair of extension part spare 31,31 is also widened mutual interval with these a pair of parts 41,41 that move forward and backward; And be somebody's turn to do when movable member 44 rises up and down, then a pair of extension part spare 31,31 also dwindles mutual interval with these a pair of parts 41,41 that move forward and backward.
As shown in Figure 8, a pair of extension part spare 31,31 in this execution mode has the cross section of semicircle shape respectively, and so that circular-arc part mutually toward the outer side mode be installed in and move forward and backward on the parts 41.Its both sides can enter into the size of circular coil 11 inboards under the state that this a pair of extension part spare 31,31 constitutes after interval each other dwindles; And constitute: when the interval of a pair of extension part spare 31,31 is widened; Circular coil 11 is expanded from interior side direction X-direction; As shown in Figure 9, this circular coil 11 is configured as the non-circular coil of forming by arc sections 12a that is semicircle shape and the line part 12b that respectively end of this arc sections 12a linked 12 with oval shape cross section.
Like Fig. 1, Fig. 2, Fig. 6 and shown in Figure 10; Supply unit 60 is the equipment that the circular coil that obtains at coil winding machine 20 11 is transported to make-up machine 30 from this coil winding machine 20; Possess: carry with guide rail 61, its parallel with pedestal 10a and via pillar 61a with the state that floats from this pedestal 10a along X-direction extension setting; Carry with rotating shaft 62, itself and this conveying is disposed abreast with guide rail 61 and is furnished with pin thread on the surface; Carry with travelling carriage 63 (Fig. 6), itself and this conveying is with rotating shaft 62 threads engage and can move with guide rail 61 along this conveying; Carry with motor 64, be arranged on the end of carrying with guide rail 61, rotation drives and should carry with rotating shaft 62.Carry with guide rail 61 with respect to coil winding machine 20 with make-up machine 30 and settings of on Y direction, staggering, and form enough length coil winding machine 20 and make-up machine 30 bindings.And, carry to constitute with travelling carriage 63: through traversing conveying that the total length with guide rail 61 is provided with the scope of carrying with rotating shaft 62, can be mobile in scope with coil winding machine 20 and make-up machine 30 bindings.
Like Fig. 6 and shown in Figure 10; Supporting station 66 is installed in to be carried with travelling carriage 63, and supporting station 66 has: the upper flange 66a of level, the lower flange 66b that below this upper flange 66a, is provided with abreast with upper flange 66a, with the ora terminalis binding of the ora terminalis of this upper flange 66a and lower flange 66b and be installed on the linking part 66c of conveying with travelling carriage 63.On the upper flange 66a and lower flange 66b of supporting station 66, be provided with a pair of bar 67,67 that extends along Z-direction to vacate the mode that also can move up and down at interval along X-direction.Functional unit 68 is installed on the bar 67 between upper flange 66a and the lower flange 66b, and the operation of these functional unit 68 threads engage with pin thread 69 and this bar 67 be arranged on a pair of bar 67 abreast, between 67.On upper flange 66a, be provided with make this operation with the operation of pin thread 69 rotations with motor 71, and constitute: operate when rotating with pin thread 69 when operation makes with motor 71 drivings, then functional unit 68 moves up and down with bar 67.
Like Figure 10 and shown in Figure 11, in the lower end of a pair of bar 67,67, be provided with and carry with cylinder 72, this conveying has a pair of front and back movable member 72a, the 72a that can move along X-direction with cylinder 72.At a pair of front and back movable member 72a, the last slider part 73 that further is provided with respectively of 72a; This slider part 73 has the slide block 73a that can move along X-direction, and the sheet 74 of controlling that circular coil 11 is controlled from the outside is arranged side by side on above-mentioned slide block 73a along X-direction.This is a pair of controls sheet 74,74 and is used for controlling from the outside with the lead-out wire 13a of the circular coil that obtains at coil winding machine 20 11, position that 13a remains on regulation and to this circular coil 11, and contact-making surface 74a opposed and that contact with the periphery of circular coil 11 forms with the external diameter of this circular coil 11 circular-arc accordingly each other.This conveying constitutes with cylinder 72: shown in figure 11; When with a pair of front and back movable member 72a, when the mutual interval of 72a is widened; The a pair of sheet 74,74 of controlling is also widened mutual interval with this a pair of front and back movable member 72a, 72a; Shown in figure 12, when with a pair of front and back movable member 72a, when the mutual interval of 72a dwindles, the then a pair of sheet 74,74 of controlling also narrows down with this a pair of front and back movable member 72a, 72a each other; And when circular coil 11 is therebetween, control from the outside to this circular coil 11.
Between front and back movable member 72a and slide block 73a, be provided with and control with spring 76, this control with spring 76 so that a pair of sheet 74,74 of controlling with this slide block 73a approaching mode application of force each other.This is controlled with spring 76 is to make a pair of sheet 74,74 of controlling dwindle mutual interval with a pair of front and back movable member 72a, 72a, and allows a pair of spring of controlling sheet 74,74 its active forces of opposing and expanding of circular coil 11 being controlled from the outside.Therefore as shown in Figure 8; When making a pair of extension part spare 31,31 enter into a pair of circular coil 11 inboards that sheet 74,74 is controlled from the outside of controlling; And as shown in Figure 9 when the interval of widening this a pair of extension part spare 31,31 and with this circular coil 11 from the inboard when X-direction is expanded, the then a pair of sheet 74,74 of controlling also can be resisted and controls with the active force of spring 76 (Figure 12) to expand each other with the outer peripheral face state of contact of this circular coil 11.Therefore this is controlled sheet 74 and constitutes: when being widened at the interval of extension part spare 31, constitute the wire rod 13 of circular coil 11 with this extension part spare 31 clamping of coming together.
Like Fig. 8 and shown in Figure 9, control sheet 74,74 both sides and form airport 77, the circular-arc contact-making surface 74a that an end opening of this airport 77 contacts in the outer peripheral face with circular coil 11 a pair of.This airport 77 extends and on Y direction, forms three side by side respectively controlling sheet 74 upper edge X-directions respectively, forms the female threaded hole 78 that extends along Y direction at the other end of these three airports 77, so that these three airports 77 are communicated with.Like Figure 11 and shown in Figure 12, on this female threaded hole 78, twist and be connected to air connector 79, on air connector 79, connect an end of the air hose that is communicated with above-mentioned a plurality of airports 77.The other end at this air hose is connected with not shown air attractor, and this air attractor is via the end attraction air of this air hose from above-mentioned a plurality of airports 77.And not shown air attractor constitutes: the air by the end from above-mentioned a plurality of airports 77 attracts is adsorbed in circular coil 11 and controls sheet 74.
Turn back to Fig. 1 and Fig. 2, on the pedestal 10a between coil winding machine 20 and the make-up machine 30, air-heater 81 be set, on this air-heater 81 with can be provided with along the mode that Y direction moves two the ejection hot blasts air nozzle 81a, 81b.One side 81a of two air nozzles constitutes: can between the primary importance and the second place, move; This primary importance for shown in the solid line arrow from the outstanding positions that make its ejection end face to the circular coil 11 of coil winding machine 20 of air-heater 81, this second place is for entering into air-heater 81 position away from this circular coil 11 on Y direction shown in dotted arrow.The opposing party 81b of two air nozzles constitutes: can between the primary importance and the second place, move; This primary importance is for giving prominence to the positions that make the non-circular coil 12 after its ejection end faces are shaped to a pair of extension part spare 31,31 through make-up machine 30 from air-heater 81 shown in the solid line arrow, this second place is for entering into air-heater 81 position away from this non-circular coil 12 on Y direction shown in dotted arrow.And constitute: though two air nozzle 81a, 81b are in the second place usually; But when the insulating coating of the wire rod 13 that constitutes circular coil 11 and non-circular coil 12 during for material bonding through the heating fusion and after cooling off; When carrying out this coiling or when being shaped; Air-heater 81 can make above-mentioned air nozzle 81a, 81b move to primary importance from the second place as required, and the ejection hot blast, makes the insulating coating of the wire rod 13 of circular coil 11 and non-circular coil 12 can be melt bonded.
In addition, contact mechanism 85 is set near make-up machine 30, this contact mechanism 85 intersects the moving direction of the extension part spare 31 in contact component 86 and the make-up machine 30 and contacts with this non-circular coil 12 from the outside of non-circular coil 12.Like Fig. 5, Figure 13 and shown in Figure 14, this contact mechanism 85 possesses: workbench 88, and it is arranged on this pedestal 10a with the upper surface of pedestal 10a via pin components 87 abreast; Level board 91, its via linear motion guide rail 89 can be arranged on this workbench 88 along the mode that X-direction moves; Push with cylinder 92, it makes this level board 91 move back and forth along X-direction.Push with cylinder 92 and constitute: 92a is outstanding for its turnover axle; The jag of the level board 91 after moving along X-direction is arranged in the below of a pair of extension part spare 31,31 of make-up machine 30, and its turnover axle 92a gets into and makes the jag of the level board 91 after reverse moving on the X-direction away from this make-up machine 30.
As shown in Figure 1, a pair of a pair of extension part spare 31,31 of controlling in sheet 74,74 and the make-up machine 30 in the spool 24 of coil winding machine 20, the supply unit 60 is arranged on along on the straight line E of X-direction extension.Turn back to Fig. 5, Figure 13 and Figure 14; In contact mechanism 85, push outstanding and jag level board 91 after moving along X-direction with the turnover axle 92a of cylinder 92; So that two movable table 93,93 can be set along the mode that Y direction moves; They are used for a pair of extension part spare 31,31 from Y direction clamping make-up machine 30, and two miniature cylinders 94,94 that above-mentioned two movable table 93,93 are moved further are set on this level board 91.
Installing from the contact component 86 of the outer side contacts of non-circular coil 12 along the mode that Y direction moves, mircrometer gauge 96 is to stagger on the X-direction and the mutual opposed mode of rotating shaft 96a is installed in respectively on two movable table 93,93 with this contact component 86 on two movable table 93,93.The rotating shaft 96a of mircrometer gauge 96 constitutes: its top axle is supported on contact component 86, thereby can adjust the position of contact component 86 on Y direction exactly through the rotating shaft 96a turnover that makes mircrometer gauge 96.And constitute: make its turnover axle 94a outstanding through miniature cylinder 94; The contact component 86 and the moving direction of extension part spare 31 are intersected; And contact (Figure 16) from the outside of non-circular coil 12 with this non-circular coil 12, and can adjust the amount of this contact through mircrometer gauge 96.On the other hand; Constitute: turnover axle 94a is got into through miniature cylinder 94; And make contact component 86 away from non-circular coil 12, and under this state, push with cylinder 92 and make its turnover axle 92a entering, level board 91 leaves from make-up machine 30 with this contact component 86 self thus.
Wherein, Label 97 among Fig. 5 and Fig. 6 is to take out to use pawl; This taking-up is being used non-circular coil 12 with pawl 97 when a pair of extension part spare 31 is extracted; Label 98 is to take out use cylinder, and this taking-ups is arranged on the mounting panel 32 with cylinder 98, make this taking-up with pawl 97 near mounting panel 32 belows from a pair of extension part spare 31 to Y direction that give prominence to and be positioned at.And label 99 is conveyer belts, and this conveyer belt 99 is caught the non-circular coil 12 that from a pair of extension part spare 31, is pulled out and falls, and it is discharged to the outside of this device 10.
Below, the manufacturing approach of non-circular coil of the present invention is described.
The manufacturing approach of non-circular coil 12 of the present invention comprises following operation: winding process, thus wire rod 13 is wound into the circle acquisition is drawn lead-out wire 13a, 13b from the position of regulation circular coil 11; Carry operation, this circular coil 11 is transported to make-up machine 30 from coil winding machine 20; Forming process, the interval that in make-up machine 30, will enter at least one pair of extension part spare 31,31 of these circular coil 11 inboards is widened, and circular coil 11 is configured as non-circular coil 12.Below, specify each operation.
(winding process)
In this operation, thereby wire rod 13 is wound into the circle acquisition is drawn lead-out wire 13a, 13b from the position of regulation circular coil 11.Like Fig. 3 and shown in Figure 4; This coiling utilizes coil winding machine 20 to carry out; Papery bobbin 14 is embedded in its spools 24, and the end of the wire rod 13 that will derive from line mouth 26 is as the end of a thread wire rod 13, is the grips 28 that is arranged on the side around the disk 23 is controlled it.And, after this end of a thread wire rod 13 is directed to the groove 24c of the upper limb that is formed at large-diameter portion 24b, drives coiling and make its spool 24 rotations with motor 21, the wire rod 13 of deriving from the top of line mouth 26 is wound on the papery bobbin 14.And, when carrying out this coiling, through line mouth travel mechanism 27 line mouth 26 is moved back and forth along Z-direction, thereby wire rod 13 fitly is wrapped on this papery bobbin 14.After making the wire rod 13 coiling regulation number of turns; To be directed to the groove 24c of the upper limb that is formed at large-diameter portion 24b from the wire rod 13 that line mouth 26 is derived; Then, as the wire rod 13 of line tail, be that the grips 29 that is arranged on the opposing party around the disk 23 is controlled it.So wire rod 13 is wound on the papery bobbin 14 of tubular, thereby around papery bobbin 14, forms circular coil 11.
Wherein, When the insulating coating of wire rod 13 for through the bonding material in heating fusion and cooling back the time; Utilize 81 pairs of circular coils of air-heater 11 to spray hot blast; Thereby the insulating coating that makes this wire rod 13 is melt bonded wire rod 13 is bonded together each other, and this circular coil 11 is bonded on the papery bobbin 14, the shape of the circular coil 11 that constitutes with the wire rod 13 that prevents by proper alignment after scatter.Then, the end of a thread wire rod 13 is taken off from grips 28, and near grips 29, line buttock line material 13 is cut off.So the lead-out wire 13a, the 13b that are made up of this end of a thread wire rod 13 and line buttock line material 13 are housed among the groove 24c, thereby obtain the circular coil shown in Figure 4 11 that lead- out wire 13a, 13b always draw from certain assigned position.
(conveying operation)
In this operation, circular coil 11 is transported to make-up machine 30 from coil winding machine 20.The conveying of this circular coil 11 is undertaken by supply unit 60, and driving is carried with motor 64 and operated with motor 71, makes to carry and moves along X axle and Z axle with cylinder 72, and make this conveying be positioned at the top of coil winding machine 20 with cylinder 72.And; Widen carry with the mutual interval of a pair of front and back movable member 72a, the 72a of cylinder 72 after; This conveying is descended with cylinder 72, make like Fig. 4 and shown in Figure 11 to be arranged on last a pair of of this a pair of movable member 72a, 72a and to control the both sides that sheet 74,74 is positioned at the X-direction of circular coil 11.And, thus a pair of sheet 74, the 74 mutual intervals of controlling are narrowed down through dwindling a pair of front and back movable member 72a, the mutual interval of 72a.And in order not damage papery bobbin 14; And a pair of sheet 74, the 74 mutual intervals of controlling are narrowed down to the degree that contact-making surface 74a that a pair of outer peripheral face with circular coil 11 of controlling sheet 74,74 contacts is slightly less than the external diameter of this circular coil 11; Shown in figure 12 thus, from the both sides of X-direction therebetween circular coil 11 is controlled from its outside.At this moment; The lead-out wire 13a of circular coil 11,13b are contained in the groove 24c on the spool 24 (Fig. 4); Therefore can this lead-out wire 13a, 13b always be remained on certain assigned position, and control from the outside to circular coil 11 through a pair of sheet 74,74 of controlling.
And; When controlling this circular coil 11; Not shown air attractor; Attract air via an end at a pair of airport 77 of controlling the contact-making surface 74a upper shed that sheet 74,74 contacts with the outer peripheral face of circular coil 11, circular coil 11 is adsorbed on this circular coil 11 is carried out a pair of of clamping and controls on the sheet 74,74.Even a pair of thus to control sheet 74,74 mutual opposed contact-making surface 74a be the degree that is slightly less than the external diameter of this circular coil 11, also can control this circular coil 11 effectively through a pair of sheet 74,74 of controlling.Then, driving operations is with motor 71, makes to carry with cylinder 72 with circular coil 11 risings, will controlled the circular coil 11 that sheet 74,74 controls and extracted from spool 24 by a pair of.Then, driving is carried with motor 64 and is operated with motor 71 both sides, makes to carry with cylinder 72 and circular coil 11 and moves towards make-up machine 30 together, makes this circular coil 11 be arranged in the below of a pair of extension part spare 31,31 of make-up machine 30.
(forming process)
In this operation, the interval that in make-up machine 30, will enter at least one pair of extension part spare 31,31 of these circular coil 11 inboards is widened, and circular coil 11 is configured as non-circular coil 12.Circular coil 11 is arranged in the below of make-up machine 30 a pair of extension part spares 31,31; When therefore a pair of extension part spare 31,31 gets into circular coil 11 inboards; Carry out through following method:, above-below direction movable plate 35 is descended by like Fig. 5 with shown in Figure 6 make 34 rotations of above-below direction rotating shaft with motor 36 up and down.At this moment, movable member 44 rises to utilize up-down as shown in Figure 7 to make up and down with motor 45, opens the active force with spring 43 by expansion, and a pair of parts 41, the 41 mutual intervals that move forward and backward are dwindled.When a pair of parts 41,41 mutual intervals that move forward and backward when dwindling; The interval that a pair of extension part spare 31,31 also dwindles each other; When a pair of extension part spare that has dwindled mutual interval 31,31 descends with above-below direction movable plate 35; As shown in Figure 8, these a pair of extension part spare 31,31 its both sides enter into the inboard of circular coil 11.
Then, the interval of a pair of extension part spare 31,31 is widened, circular coil 11 is configured as non-circular coil 12.This is through carrying out movable member 44 declines up and down by going up and down with motor 45; When movable member 44 descends up and down; A pair ofly move forward and backward parts 41,41 opposing and expand to open with the active force of spring 43 and widen mutual interval, a pair of extension part spare 31,31 is also widened mutual interval with these a pair of parts 41,41 that move forward and backward.As shown in Figure 9; When the interval of a pair of extension part spare 31,31 is widened; Circular coil 11 by should be a pair of extension part spare 31,31 widen in X-direction from the inboard, this circular coil 11 is shaped as by arc sections 12a that forms semicircle shape and the non-circular coil 12 (Figure 19) with oval shape cross section that respectively the line part 12b of the end binding of this arc sections 12a constituted.
When the interval that will enter into the inboard extension part spare 31 of this circular coil 11 is widened, by extension part spare 31 with control the wire rod 13 that 74 pairs of sheets constitute circular coil 11 and carry out clamping.Like Figure 11 and shown in Figure 12, the supply unit 60 in this execution mode is provided with between front and back movable member 72a and slide block 73a and controls with spring 76, this control with spring 76 so that a pair of sheet 74,74 of controlling with this slide block 73a approaching mode application of force each other.Therefore as shown in Figure 9; When enter into the inboard a pair of extension part spares 31,31 of circular coil 11 widen therebetween at a distance from and with this circular coil 11 from the inboard when X-direction is widened, a pair of sheet 74,74 of controlling also resist to control with the active force of spring 76 and is expanded with mutual with the outer peripheral face state of contact of this circular coil 11.Therefore only through widening the interval of extension part spare 31, this controls sheet 74 just can carry out clamping to the wire rod 13 that constitutes circular coil 11 with extension part spare 31.
Wherein, Circular coil 11 is transported to a pair of sheet 74,74 of controlling of this make-up machine 30; With the lead-out wire 13a of circular coil 11, the position that 13a always remains on regulation; And control from the outside to circular coil 11; When being shaped, also the wire rod 13 that constitutes circular coil 11 is carried out clamping, so wire rod 13 can not control sheet 74 with respect to this and move with extension part spare 31, in this forming process with this control the lead-out wire 13a in the circular coil 11 that sheet 74 is a benchmark, the position of 13b can not change.So like Fig. 9, Figure 15 and shown in Figure 19, even at this circular coil 11 through being shaped and becoming under the situation of oblong non-circular coil 12, with this control the lead-out wire 13a that sheet 74 is a benchmark, the position of 13b can not change yet.Therefore in the manufacturing installation and manufacturing approach thereof of non-circular coil 12 of the present invention, always can obtain the non-circular coil 12 that lead- out wire 13a, 13b draw from the position of regulation.
When being configured as non-circular coil 12 at the interval of widening a pair of extension part spare 31,31 and with circular coil 11 or after, contact component 86 intersected with the moving direction of extension part spare 31 and contact with non-circular coil 12 from the outside of non-circular coil 12.The contact of this contact component 86 in this execution mode, is explained the situation that after being configured as non-circular coil 12, contact component 86 is contacted with it through carrying out like Figure 13 and contact mechanism 85 shown in Figure 14.Therefore after being configured as non-circular coil 12 at the interval of widening a pair of extension part spare 31,31 and with circular coil 11; Conveying in the supply unit 60 is widened with a pair of sheet 74,74 of controlling with the mutual interval of a pair of front and back movable member 72a, the 72a of cylinder 72; Shown in figure 11, remove this and a pair ofly control controlling of 74,74 pairs of non-circular coils 12 of sheet.At this moment, stop the air attractor, remove non-circular coil 12 to the absorption of controlling sheet 74.Keep circular coil 11 is configured as the interval of a pair of extension part spare 31,31 of non-circular coil 12 then, and, make 34 rotations of above-below direction rotating shaft, and above-below direction movable plate 35 is risen with this non-circular coil 12 through using motor 36 up and down.Then, a pair of sheet of having removed non-circular coil 12 74,74 of controlling of controlling moves towards coil winding machine 20, gets into the SBR that the next circular coil of being made by this coil winding machine 20 11 is controlled.
Make non-circular coil 12 after a pair of extension part spare 31,31 rises; The turnover axle 92a that pushes with cylinder 92 in the contact mechanism 85 is given prominence to; Level board 91 is moved, and the jag of the level board 91 after this is moved is positioned at the below of a pair of extension part spare 31,31.In two movable table 93,93 of the jag that is arranged on level board 91, a pair of extension part spare from Y direction clamping make-up machine 30.And, shown in figure 16, outstanding through the turnover axle 94a that makes miniature cylinder 94, thus the contact component 86 and the moving direction of extension part spare 31 are intersected, and contact with this non-circular coil 12 from the outside of non-circular coil 12.Wherein, the amount of its contact is adjusted through mircrometer gauge 96 (Figure 13 and Figure 14) in advance.
Wherein, When the insulating coating of wire rod 13 for through the bonding material in heating fusion and cooling back the time; When circular coil 11 being configured as non-circular coil 12 and when the non-circular coil 12 of contact component 86 and this is contacted, spray hot blasts to this non-circular coil 12, make the insulating coating of this wire rod 13 melt bonded once more through air-heater 81; The wire rod 13 that constitutes non-circular coil 12 is bonding each other again, and should be bonded on the papery bobbin 14 by non-circular coil 12.Like this through contact component 86 is contacted with non-circular coil 12; The wire rod 13 of line part 12b in this non-circular coil 12 is alignd as the crow flies; The wire rod 13 of this straight alignment is bonding each other, thus crooked situation prevented like the line part 12b in the non-circular coil 12.Therefore contact component 86 can not make the line part 12b in the non-circular coil 12 crooked to the inside.
Then, the amount of these contact component 86 contacts can be adjusted through mircrometer gauge 96, therefore just can access line part 12b with anticipated shape through the amount of adjusting this contact.In addition; Under the situation that this non-circular coil 12 is made up of the wire rod 13 that is wound on the papery bobbin 14; The non-circular coil 12 that can the wire rod 13 by this straight alignment be constituted is bonded on this papery bobbin 14; Therefore can eliminate the papery bobbin 14 and the dislocation between the non-circular coil 12 that produce because of shaping, so can prevent that this non-circular coil 12 from peeling off from papery bobbin 14.The shape that can prevent non-circular coil 12 thus after the situation of scattering, obtain the lead-out wire 13a that constitutes by the end of a thread wire rod 13 and line buttock line material 13 as Figure 19 (b) shown in, the non-circular coil 12 that 13b always draws from certain assigned position.
Resulting non-circular coil 12 descends with a pair of extension part spare 31,31 (Fig. 5 and Fig. 6) afterwards, dwindles the interval of this a pair of extension part spare 31,31, and non-circular coil 12 is taken off from this make-up machine 30.At this moment,, make to take out and move, make this taking-up be positioned at the upside of non-circular coil 12 with pawl 97 with the non-circular coil 12 of pawl 97 after descending by taking out with cylinder 98.Under this state, dwindle the interval of a pair of extension part spare 31,31, a pair of extension part spare 31,31 is further risen.At this moment, even non-circular coil 12 cards hang on a pair of extension part spare 31,31, this non-circular coil 12 also can contact with pawl 97 with taking-up, thereby prevents that it from rising with a pair of extension part spare 31,31.Can effectively non-circular coil 12 be extracted from a pair of extension part spare 31 thus.Be pulled out and the non-circular coil 12 that falls is transferred the outside of catching and be discharged to this device 10 with 99 from a pair of extension part spare 31 then, take out to take out with pawl 97 and be withdrawn into again near the mounting panel 32 with cylinder 98.Finish a series of manufacturings of a non-circular coil 12 thus, and begin the manufacturing of next non-circular coil.
Wherein, In the above-described embodiment; Situation when the non-circular coil 12 of contact component 86 and this is contacted is illustrated; But also can form: shown in figure 18, when circular coil 11 is configured as non-circular coil 12, the non-circular coil 12 of contact component 86 and this is contacted.Even in this case, contact component 86 also can make this non-circular coil 12 contact with papery bobbin 14 and be bonding, thereby prevents that this non-circular coil 12 from peeling off from papery bobbin 14.
In addition; In the above-described embodiment; Coil winding machine 20 to obtain circular coil 11 through wound skein product 13 on papery bobbin 14 is illustrated; But circular coil 11 is not limited to be made up of the wire rod 13 that is wound on the papery bobbin 14, also can be the so-called exoskeletal coil that does not use papery bobbin 14.In addition, even when using bobbin 14, this bobbin 14 also is not limited to the papery bobbin, and can be resinous bobbin, obtain the bobbin that constitutes by nonmagnetic film.Wherein, as the resinite bobbin, the resinite bobbin 14 of preference as constituting by polyimide film (trade name: Kapp is logical).

Claims (10)

1. the manufacturing installation of a non-circular coil has:
Coil winding machine (20), its with wire rod (13) thus being wound into circle obtains circular coil (11) that lead-out wire (13a, 13b) is drawn from the position of regulation;
Make-up machine (30), its interval that will enter into inboard at least one pair of the extension part spare (31,31) of said circular coil (11) is widened, and said circular coil (11) is configured as non-circular coil (12);
Supply unit (60), it is transported to said make-up machine (30) with said circular coil (11) from said coil winding machine (20),
The manufacturing installation of this non-circular coil is characterised in that,
Said supply unit (60) has at least one pair of and controls sheet (74,74), and this is a pair of controls sheet (74,74) said lead-out wire (13a, 13b) is remained on the position of regulation, and controls from the outside to said circular coil (11),
The said sheet (74) of controlling constitutes: when being widened at the interval of said extension part spare (31), can constitute the said wire rod (13) of said circular coil (11) with said extension part spare (31) clamping.
2. the manufacturing installation of non-circular coil according to claim 1; It is characterized in that; Form airport (77) a pair of any side or the both sides that control sheet (74,74), the contact-making surface (74a) that an end opening of this airport (77) contacts in the outer peripheral face with circular coil (11) is connected with the air attractor at the other end of said airport (77); This air attractor utilizes the air that attracts from an end of said airport (77), makes said circular coil (11) be adsorbed in the said sheet (74) of controlling.
3. the manufacturing installation of non-circular coil according to claim 1 and 2 is characterized in that, is provided with air-heater (81), and the insulating coating that this air-heater (81) will constitute the wire rod (13) of non-circular coil (12) carries out melt bonded.
4. the manufacturing installation of non-circular coil according to claim 3; It is characterized in that; Be provided with contact mechanism (85), this contact mechanism (85) makes contact component (86) intersect with the moving direction of extension part spare (31) and contacts with said non-circular coil (12) from the outside of non-circular coil (12).
5. the manufacturing installation of non-circular coil according to claim 4 is characterized in that, coil winding machine (20) constitutes: can wire rod (13) be wound on the bobbin (14) of tubular.
6. the manufacturing approach of a non-circular coil; Be with wire rod (13) thus after being wound into the circular coil (11) that circle obtains lead-out wire (13a, 13b) is drawn from the position of regulation; The interval that will enter into inboard at least one pair of the extension part spare (31,31) of said circular coil (11) is widened; Said circular coil (11) is configured as the manufacturing approach of non-circular coil (12)
The manufacturing approach of this non-circular coil is characterised in that,
Control sheet (74,74) through at least one pair of the said lead-out wire (13a, 13b) of said circular coil (11) remained on the position of regulation, and control from the outside to said circular coil (11),
When the interval that will enter into the inboard said extension part spare (31) of said circular coil (11) is widened, come clamping to constitute the said wire rod (13) of said circular coil (11) through said extension part spare (31) and the said sheet (74) of controlling.
7. the manufacturing approach of non-circular coil according to claim 6; It is characterized in that; Attract air via airport (77); Make said circular coil (11) be adsorbed on said controlling on the sheet (74), wherein airport (77) is opened on the contact-making surface (74a) that the outer peripheral face with circular coil (11) of controlling sheet (74) contacts.
8. according to the manufacturing approach of claim 6 or 7 described non-circular coils; It is characterized in that; Widen at the interval that will enter into the inboard a pair of extension part spare (31,31) of circular coil (11) and when said circular coil (11) is configured as non-circular coil (12); Wire rod (13) is sprayed hot blast, carry out the insulating coating of said wire rod (13) melt bonded.
9. the manufacturing approach of non-circular coil according to claim 8; It is characterized in that; When the interval of a pair of extension part spare (31,31) being widened and circular coil (11) is configured as non-circular coil (12) or after, contact component (86) intersected with the moving direction of said extension part spare (31) and contact with said non-circular coil (12) from the outside of said non-circular coil (12).
10. the manufacturing approach of non-circular coil according to claim 9 is characterized in that, wire rod (13) is wound onto on the bobbin (14) of tubular, around said bobbin (14), forms circular coil (11).
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JP6103761B2 (en) * 2013-04-24 2017-03-29 日特エンジニアリング株式会社 Coil manufacturing apparatus and method
TWI597746B (en) * 2013-05-16 2017-09-01 All Ring Tech Co Ltd Tinting flux method and device
JP6370538B2 (en) * 2013-09-03 2018-08-08 日特エンジニアリング株式会社 Coil manufacturing apparatus and coil manufacturing method
JP6866456B2 (en) * 2018-11-15 2021-04-28 マルホ発條工業株式会社 Non-circular coil manufacturing equipment and non-circular coil manufacturing method
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