CN107346705A - A kind of automatic coil winding machine - Google Patents

A kind of automatic coil winding machine Download PDF

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Publication number
CN107346705A
CN107346705A CN201710599432.2A CN201710599432A CN107346705A CN 107346705 A CN107346705 A CN 107346705A CN 201710599432 A CN201710599432 A CN 201710599432A CN 107346705 A CN107346705 A CN 107346705A
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CN
China
Prior art keywords
spooler
winding machine
coil winding
automatic coil
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710599432.2A
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Chinese (zh)
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CN107346705B (en
Inventor
杨若译
杨露
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Individual
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Individual
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Priority to CN201710599432.2A priority Critical patent/CN107346705B/en
Publication of CN107346705A publication Critical patent/CN107346705A/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/064Winding non-flat conductive wires, e.g. rods, cables or cords
    • H01F41/069Winding two or more wires, e.g. bifilar winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/077Deforming the cross section or shape of the winding material while winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/082Devices for guiding or positioning the winding material on the former
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/094Tensioning or braking devices

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)
  • Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)

Abstract

The invention provides a kind of automatic coil winding machine, including:Wire dispenser, for installing raw material line roller;Guide roller, for the wire body of wire dispenser to be sent away;Strand oscillator, for the wire body on guide roller to be exported side by side;Spooler, for winding wire body shaping;Image capture device, for gathering the image of the strand oscillator or the spooler.The beneficial effects of the invention are as follows, accurate, batch, automation gluing and coiling can be carried out on Mini-Coil Skeleton, the coil configuration quality in winding process can clearly be observed, and operating personnel can be instructed when starting coiling, the precision of first layer coiling is controlled, ensures that each circle of first layer coiling is all neatly arranged;Meanwhile, it is capable to improve the efficiency of coil-winding, improve product quality stability, suitable for coil-windings such as enamel-covered wire, optical fiber, can be applied to the production and processing link such as vibrating sensor, fibre optical sensor.

Description

A kind of automatic coil winding machine
Technical field
It is specifically a kind of to be used for the life such as vibrating sensor, fibre optic gyroscope the present invention relates to coil winding machine technical field Produce the automatic coil winding machine of the coil-winding such as enamel-covered wire, optical fiber in processing link.
Background technology
At present, existing coil winding machine typically can carry out winding operation to the wire body of more than 0.2 millimeter of diameter.Diameter 0.2 Wire body below millimeter, the required precision to coil winding machine are higher.Common coil winding machine is wound to the wire body below 0.2 millimeter of diameter Low precision, it is impossible to adjust in time and correct coiling, it is impossible to while batch winding operation is carried out to more superfine wire bodies, it is impossible to non- Self-binding enamel wire carries out autosizing when winding.
The content of the invention
The invention provides a kind of automatic coil winding machine, solve prior art coil winding machine can not be to 0.2 millimeter of diameter below Wire body the problem of carrying out accurate batch coiling and autosizing.
To reach above-mentioned purpose, the present invention implements by the following technical programs:
A kind of automatic coil winding machine, including:
Wire dispenser, for installing raw material line roller;
Guide roller, for the wire body of wire dispenser to be sent away;
Strand oscillator, for the wire body on guide roller to be exported side by side;
Spooler, for winding wire body shaping;
Image capture device, for gathering the image of the strand oscillator or the spooler.
Selectively, in addition to horizontal guide rail, the top of the strand oscillator or the spooler is erected at, described image is adopted Collection equipment can be slidably connected on the horizontal guide rail.
Selectively, in addition to horizontal slide rail, be arranged in parallel in the both sides of the spooler, and with the spooler Arranged direction is vertical, and the both ends of the horizontal guide rail can move along the horizontal slide rail.
Preferably, it is to roll connection or be slidably connected between the both ends of the horizontal guide rail and the horizontal slide rail.
Preferably, described image collecting device is electron microscope, camera or video camera.
Selectively, in addition to display, for being connected with described image collecting device, described image collecting device is received View data and display.
Several are uniformly provided with the strand oscillator to be equally spaced and the adjustable winding displacement guide pin in position, and the corresponding row Line guide pin, the coil rack for setting several to be equally spaced is corresponded on the spooler.
Selectively, the strand oscillator drives the reciprocating motion of leading screw realization in the horizontal direction by strand oscillator motor.
Selectively, the spooler rotates coiling by spooler motor drive roller shaft.
Selectively, in addition to sizer, the sizer are arranged at the top of the winding displacement guide pin, for warp The wire body for crossing the winding displacement guide pin carries out gluing operation.
Selectively, the sizer includes storage glue component and drop plastic structure, and the drop plastic structure is arranged on the storage The bottom of glue component, and the drop plastic structure is correspondingly located at the top of the winding displacement guide pin, enables the drop plastic structure right The winding displacement guide pin carries out drop glue.
Selectively, in addition to tension controller, for being carried out to the wire body between the wire dispenser and the spooler Tension force.
Preferably, the tension controller is arranged on the output end of the guide roller.
The invention has the advantages that can be carried out on Mini-Coil Skeleton accurate, batch, automation gluing and around Line, the coil configuration quality in winding process can be clearly observed, and operating personnel can be instructed to be controlled when starting coiling The precision of first layer coiling, ensure that each circle of first layer coiling is all neatly arranged;Meanwhile, it is capable to improve the effect of coil-winding Rate, improve product quality stability, suitable for coil-windings such as enamel-covered wire, optical fiber, can be applied to vibrating sensor, Fibre Optical Sensor Device etc. produces and processes link.
Brief description of the drawings
The present invention is described in further detail below according to drawings and examples.
Fig. 1 is the structural representation of automatic coil winding machine provided in an embodiment of the present invention.
Fig. 2 is the structural representation of sizer provided in an embodiment of the present invention.
Embodiment
As shown in figure 1, the embodiment of the present invention provides a kind of automatic coil winding machine, including:
Wire dispenser 100, for installing raw material line roller;
Guide roller 200, for the wire body 900 of wire dispenser to be sent away;
Strand oscillator 300, for the wire body on guide roller to be exported side by side;
Spooler 400, for winding wire body shaping;
Image capture device 500, for gathering the image of the strand oscillator or the spooler.
Selectively, in addition to horizontal guide rail 501, the top of the strand oscillator or the spooler, the figure are erected at As collecting device can be slidably connected on the horizontal guide rail 501.
Selectively, in addition to horizontal slide rail 502, be arranged in parallel in the both sides of the spooler 400, and with the receipts The arranged direction of line device 400 is vertical, and the both ends column 503 of the horizontal guide rail can move along the horizontal slide rail.
Preferably, be between the both ends column 503 and the horizontal slide rail 502 of the horizontal guide rail 501 roll connection or Person is slidably connected.
Preferably, described image collecting device 500 is electron microscope, camera or video camera.Electron microscope can The spooler coil rack coil arrangement situation of Real Time Observation automatic coil winding machine body, ensure the precision of coil-winding.Institute Electron microscope is stated using the installation such as portal frame, two degrees of freedom mechanical arm, three-freedom mechanical arm or sixdegree-of-freedom simulation Mode carries out integrated design with the automatic coil winding machine body, it is allowed to flexible modulation electron microscope lens location.For example, can So that electron microscope is arranged on the horizontal gird of portal frame by clamper, crossbeam is designed with horizontal guide rail 501, it is allowed to electricity Sub- microscope slides on horizontal slide rail with clamper and adjusts its right position, can also be by the heel post of portal frame two corresponding Moved on column slide rail to adjust its front and back position.Need to use with magnification at high multiple function using camera or video camera Equipment, generally require put it is more than ten times larger.
Selectively, in addition to display 600, for being connected with described image collecting device, described image collection is received The view data of equipment and display.Display can be independently operated, or using the integrated design with other assemblies, example Such as, display can be arranged on portal frame, the installation site of display can be adjusted as needed.Display uses data Line is connected with electron microscope, and the scene amplification that electron microscope observation is arrived is presented over the display.
Several are uniformly provided with the strand oscillator 300 to be equally spaced and the adjustable winding displacement guide pin 310 in position, and correspondingly The winding displacement guide pin 310, the coil rack for setting several to be equally spaced is corresponded on the spooler.
Selectively, the strand oscillator 300 drives the reciprocal fortune of leading screw realization in the horizontal direction by strand oscillator motor 311 It is dynamic.
Selectively, the spooler 400 rotates coiling by the drive roller shaft of spooler motor 401.
Selectively, in addition to sizer 320, the sizer 320 are arranged at the top of winding displacement guide pin 310, For to carrying out gluing operation by the wire body of the winding displacement guide pin.
Selectively, as shown in Fig. 2 the sizer includes storage glue component 321 and drop plastic structure 322, the drop glue Structure 322 is arranged on the bottom of the storage glue component 321, and the drop plastic structure is correspondingly positioned at the upper of the winding displacement guide pin Side, the drop plastic structure is set to carry out drop glue to the winding displacement guide pin.
Selectively, in addition to tension controller 700, for entering to the wire body between the wire dispenser and the spooler Row tension force.
Preferably, the tension controller 700 is arranged on the output end of the guide roller 200.
Tension controller can be tensed by coiling, the tension force of accurate control coil coiling.The tension controller is using resistance Buddhist nun's mode is provides tension force by coiling.The quantity of tension controller is identical with the coil rack quantity on spooler.Every by around Line is after pay off rack extraction, and by guide roller, tension adjustment is carried out into tension controller, and after through the guide pin guiding of band glue, It is wrapped on coil rack.
The invention has the advantages that can be carried out on Mini-Coil Skeleton accurate, batch, automation gluing and around Line, the coil configuration quality in winding process can be clearly observed, and operating personnel can be instructed to be controlled when starting coiling The precision of first layer coiling, ensure that each circle of first layer coiling is all neatly arranged;Meanwhile, it is capable to improve the effect of coil-winding Rate, improve product quality stability, suitable for coil-windings such as enamel-covered wire, optical fiber, can be applied to vibrating sensor, Fibre Optical Sensor Device etc. produces and processes link.
Finally it should be noted that:The preferred embodiment of invention is the foregoing is only, is not limited to invent, although Invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be to preceding State the technical scheme described in each embodiment to modify, or equivalent substitution is carried out to which part technical characteristic.It is all to send out Within bright spirit and principle, any modification, equivalent substitution and improvements made etc., should be included in invention protection domain it It is interior.

Claims (10)

  1. A kind of 1. automatic coil winding machine, it is characterised in that including:
    Wire dispenser, for installing raw material line roller;
    Guide roller, for the wire body of wire dispenser to be sent away;
    Strand oscillator, for the wire body on guide roller to be exported side by side;
    Spooler, for winding wire body shaping;
    Image capture device, for gathering the image of the strand oscillator or the spooler.
  2. 2. automatic coil winding machine according to claim 1, it is characterised in that
    Also include horizontal guide rail, be erected at the top of the strand oscillator or the spooler, described image collecting device can be slided It is connected to dynamicly on the horizontal guide rail.
  3. 3. automatic coil winding machine according to claim 1 or 2, it is characterised in that
    Also include horizontal slide rail, be arranged in parallel in the both sides of the spooler, and it is vertical with the arranged direction of the spooler, The both ends of the horizontal guide rail can move along the horizontal slide rail.
  4. 4. according to the automatic coil winding machine described in one of claim 1-3, it is characterised in that
    It is to roll connection or be slidably connected between the both ends of the horizontal guide rail and the horizontal slide rail.
  5. 5. automatic coil winding machine according to claim 1, it is characterised in that
    Described image collecting device is electron microscope, camera or video camera.
  6. 6. according to the automatic coil winding machine described in one of claim 1-5, it is characterised in that
    Also include display, for being connected with described image collecting device, receive the view data of described image collecting device simultaneously Display.
  7. 7. automatic coil winding machine according to claim 1, it is characterised in that
    It is uniformly provided with several on the strand oscillator to be equally spaced and the adjustable winding displacement guide pin in position, and the corresponding winding displacement is led Pin, the coil rack for setting several to be equally spaced is corresponded on the spooler.
  8. 8. automatic coil winding machine according to claim 1, it is characterised in that
    The strand oscillator drives the reciprocating motion of leading screw realization in the horizontal direction by strand oscillator motor;
    Selectively, the spooler rotates coiling by spooler motor drive roller shaft.
  9. 9. automatic coil winding machine according to claim 1, it is characterised in that
    Also include sizer, the sizer is arranged at the winding displacement guide pin, for the line by the winding displacement guide pin Body carries out gluing operation;Selectively, the sizer includes storage glue component and drop plastic structure, and the drop plastic structure is arranged on The bottom of the storage glue component, and the drop plastic structure is correspondingly located at the top of the winding displacement guide pin, makes the drop plastic structure Drop glue can be carried out to the winding displacement guide pin.
  10. 10. automatic coil winding machine according to claim 1, it is characterised in that
    Also include tension controller, for carrying out tension force to the wire body between the wire dispenser and the spooler;
    The tension controller is arranged on the output end of the guide roller.
CN201710599432.2A 2017-07-21 2017-07-21 Automatic winding machine Active CN107346705B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710599432.2A CN107346705B (en) 2017-07-21 2017-07-21 Automatic winding machine

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Application Number Priority Date Filing Date Title
CN201710599432.2A CN107346705B (en) 2017-07-21 2017-07-21 Automatic winding machine

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CN107346705A true CN107346705A (en) 2017-11-14
CN107346705B CN107346705B (en) 2024-05-17

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109243817A (en) * 2018-11-14 2019-01-18 岳西县鸿腾电子有限公司 A kind of automatic regulation type inductance bobbin winder device
CN109994313A (en) * 2019-04-10 2019-07-09 东莞市纵横机电科技有限公司 The conjuncted coil sandwich winding automatic coil winding machine of new-energy automobile power transformer
CN115172042A (en) * 2022-07-22 2022-10-11 安徽工业大学科技园有限公司 Winding device and winding method of transformer

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CN203966823U (en) * 2014-06-13 2014-11-26 张燕 A kind of full-automatic multiaxis coiling encapsulate all-in-one
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CN203983034U (en) * 2014-07-31 2014-12-03 国家电网公司 Control the wrapping machine of fw frp capacitance type transformer sleeve tension force
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CN105374544A (en) * 2015-12-02 2016-03-02 无锡研中科技有限公司 Automatic copper sheet assembly machine
CN206921681U (en) * 2017-07-21 2018-01-23 杨若译 A kind of automatic coil winding machine

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CN105185577A (en) * 2015-10-25 2015-12-23 王云 Dip-coating device for inductance coil
CN105374544A (en) * 2015-12-02 2016-03-02 无锡研中科技有限公司 Automatic copper sheet assembly machine
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109243817A (en) * 2018-11-14 2019-01-18 岳西县鸿腾电子有限公司 A kind of automatic regulation type inductance bobbin winder device
CN109243817B (en) * 2018-11-14 2021-05-25 岳西县鸿腾电子有限公司 Automatic regulation type inductance winding device
CN109994313A (en) * 2019-04-10 2019-07-09 东莞市纵横机电科技有限公司 The conjuncted coil sandwich winding automatic coil winding machine of new-energy automobile power transformer
CN115172042A (en) * 2022-07-22 2022-10-11 安徽工业大学科技园有限公司 Winding device and winding method of transformer
CN115172042B (en) * 2022-07-22 2024-05-03 安徽工业大学科技园有限公司 Winding device and winding method of transformer

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