CN107346705A - A kind of automatic coil winding machine - Google Patents
A kind of automatic coil winding machine Download PDFInfo
- Publication number
- CN107346705A CN107346705A CN201710599432.2A CN201710599432A CN107346705A CN 107346705 A CN107346705 A CN 107346705A CN 201710599432 A CN201710599432 A CN 201710599432A CN 107346705 A CN107346705 A CN 107346705A
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- China
- Prior art keywords
- spooler
- winding machine
- coil winding
- automatic coil
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000004804 winding Methods 0.000 title claims abstract description 60
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 238000007493 shaping process Methods 0.000 claims abstract description 4
- 238000006073 displacement reaction Methods 0.000 claims description 17
- 239000003292 glue Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 abstract description 5
- 239000000835 fiber Substances 0.000 abstract description 4
- 239000013307 optical fiber Substances 0.000 abstract description 4
- 230000003287 optical effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/069—Winding two or more wires, e.g. bifilar winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Tension Adjustment In Filamentary Materials (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
Abstract
The invention provides a kind of automatic coil winding machine, including:Wire dispenser, for installing raw material line roller;Guide roller, for the wire body of wire dispenser to be sent away;Strand oscillator, for the wire body on guide roller to be exported side by side;Spooler, for winding wire body shaping;Image capture device, for gathering the image of the strand oscillator or the spooler.The beneficial effects of the invention are as follows, accurate, batch, automation gluing and coiling can be carried out on Mini-Coil Skeleton, the coil configuration quality in winding process can clearly be observed, and operating personnel can be instructed when starting coiling, the precision of first layer coiling is controlled, ensures that each circle of first layer coiling is all neatly arranged;Meanwhile, it is capable to improve the efficiency of coil-winding, improve product quality stability, suitable for coil-windings such as enamel-covered wire, optical fiber, can be applied to the production and processing link such as vibrating sensor, fibre optical sensor.
Description
Technical field
It is specifically a kind of to be used for the life such as vibrating sensor, fibre optic gyroscope the present invention relates to coil winding machine technical field
Produce the automatic coil winding machine of the coil-winding such as enamel-covered wire, optical fiber in processing link.
Background technology
At present, existing coil winding machine typically can carry out winding operation to the wire body of more than 0.2 millimeter of diameter.Diameter 0.2
Wire body below millimeter, the required precision to coil winding machine are higher.Common coil winding machine is wound to the wire body below 0.2 millimeter of diameter
Low precision, it is impossible to adjust in time and correct coiling, it is impossible to while batch winding operation is carried out to more superfine wire bodies, it is impossible to non-
Self-binding enamel wire carries out autosizing when winding.
The content of the invention
The invention provides a kind of automatic coil winding machine, solve prior art coil winding machine can not be to 0.2 millimeter of diameter below
Wire body the problem of carrying out accurate batch coiling and autosizing.
To reach above-mentioned purpose, the present invention implements by the following technical programs:
A kind of automatic coil winding machine, including:
Wire dispenser, for installing raw material line roller;
Guide roller, for the wire body of wire dispenser to be sent away;
Strand oscillator, for the wire body on guide roller to be exported side by side;
Spooler, for winding wire body shaping;
Image capture device, for gathering the image of the strand oscillator or the spooler.
Selectively, in addition to horizontal guide rail, the top of the strand oscillator or the spooler is erected at, described image is adopted
Collection equipment can be slidably connected on the horizontal guide rail.
Selectively, in addition to horizontal slide rail, be arranged in parallel in the both sides of the spooler, and with the spooler
Arranged direction is vertical, and the both ends of the horizontal guide rail can move along the horizontal slide rail.
Preferably, it is to roll connection or be slidably connected between the both ends of the horizontal guide rail and the horizontal slide rail.
Preferably, described image collecting device is electron microscope, camera or video camera.
Selectively, in addition to display, for being connected with described image collecting device, described image collecting device is received
View data and display.
Several are uniformly provided with the strand oscillator to be equally spaced and the adjustable winding displacement guide pin in position, and the corresponding row
Line guide pin, the coil rack for setting several to be equally spaced is corresponded on the spooler.
Selectively, the strand oscillator drives the reciprocating motion of leading screw realization in the horizontal direction by strand oscillator motor.
Selectively, the spooler rotates coiling by spooler motor drive roller shaft.
Selectively, in addition to sizer, the sizer are arranged at the top of the winding displacement guide pin, for warp
The wire body for crossing the winding displacement guide pin carries out gluing operation.
Selectively, the sizer includes storage glue component and drop plastic structure, and the drop plastic structure is arranged on the storage
The bottom of glue component, and the drop plastic structure is correspondingly located at the top of the winding displacement guide pin, enables the drop plastic structure right
The winding displacement guide pin carries out drop glue.
Selectively, in addition to tension controller, for being carried out to the wire body between the wire dispenser and the spooler
Tension force.
Preferably, the tension controller is arranged on the output end of the guide roller.
The invention has the advantages that can be carried out on Mini-Coil Skeleton accurate, batch, automation gluing and around
Line, the coil configuration quality in winding process can be clearly observed, and operating personnel can be instructed to be controlled when starting coiling
The precision of first layer coiling, ensure that each circle of first layer coiling is all neatly arranged;Meanwhile, it is capable to improve the effect of coil-winding
Rate, improve product quality stability, suitable for coil-windings such as enamel-covered wire, optical fiber, can be applied to vibrating sensor, Fibre Optical Sensor
Device etc. produces and processes link.
Brief description of the drawings
The present invention is described in further detail below according to drawings and examples.
Fig. 1 is the structural representation of automatic coil winding machine provided in an embodiment of the present invention.
Fig. 2 is the structural representation of sizer provided in an embodiment of the present invention.
Embodiment
As shown in figure 1, the embodiment of the present invention provides a kind of automatic coil winding machine, including:
Wire dispenser 100, for installing raw material line roller;
Guide roller 200, for the wire body 900 of wire dispenser to be sent away;
Strand oscillator 300, for the wire body on guide roller to be exported side by side;
Spooler 400, for winding wire body shaping;
Image capture device 500, for gathering the image of the strand oscillator or the spooler.
Selectively, in addition to horizontal guide rail 501, the top of the strand oscillator or the spooler, the figure are erected at
As collecting device can be slidably connected on the horizontal guide rail 501.
Selectively, in addition to horizontal slide rail 502, be arranged in parallel in the both sides of the spooler 400, and with the receipts
The arranged direction of line device 400 is vertical, and the both ends column 503 of the horizontal guide rail can move along the horizontal slide rail.
Preferably, be between the both ends column 503 and the horizontal slide rail 502 of the horizontal guide rail 501 roll connection or
Person is slidably connected.
Preferably, described image collecting device 500 is electron microscope, camera or video camera.Electron microscope can
The spooler coil rack coil arrangement situation of Real Time Observation automatic coil winding machine body, ensure the precision of coil-winding.Institute
Electron microscope is stated using the installation such as portal frame, two degrees of freedom mechanical arm, three-freedom mechanical arm or sixdegree-of-freedom simulation
Mode carries out integrated design with the automatic coil winding machine body, it is allowed to flexible modulation electron microscope lens location.For example, can
So that electron microscope is arranged on the horizontal gird of portal frame by clamper, crossbeam is designed with horizontal guide rail 501, it is allowed to electricity
Sub- microscope slides on horizontal slide rail with clamper and adjusts its right position, can also be by the heel post of portal frame two corresponding
Moved on column slide rail to adjust its front and back position.Need to use with magnification at high multiple function using camera or video camera
Equipment, generally require put it is more than ten times larger.
Selectively, in addition to display 600, for being connected with described image collecting device, described image collection is received
The view data of equipment and display.Display can be independently operated, or using the integrated design with other assemblies, example
Such as, display can be arranged on portal frame, the installation site of display can be adjusted as needed.Display uses data
Line is connected with electron microscope, and the scene amplification that electron microscope observation is arrived is presented over the display.
Several are uniformly provided with the strand oscillator 300 to be equally spaced and the adjustable winding displacement guide pin 310 in position, and correspondingly
The winding displacement guide pin 310, the coil rack for setting several to be equally spaced is corresponded on the spooler.
Selectively, the strand oscillator 300 drives the reciprocal fortune of leading screw realization in the horizontal direction by strand oscillator motor 311
It is dynamic.
Selectively, the spooler 400 rotates coiling by the drive roller shaft of spooler motor 401.
Selectively, in addition to sizer 320, the sizer 320 are arranged at the top of winding displacement guide pin 310,
For to carrying out gluing operation by the wire body of the winding displacement guide pin.
Selectively, as shown in Fig. 2 the sizer includes storage glue component 321 and drop plastic structure 322, the drop glue
Structure 322 is arranged on the bottom of the storage glue component 321, and the drop plastic structure is correspondingly positioned at the upper of the winding displacement guide pin
Side, the drop plastic structure is set to carry out drop glue to the winding displacement guide pin.
Selectively, in addition to tension controller 700, for entering to the wire body between the wire dispenser and the spooler
Row tension force.
Preferably, the tension controller 700 is arranged on the output end of the guide roller 200.
Tension controller can be tensed by coiling, the tension force of accurate control coil coiling.The tension controller is using resistance
Buddhist nun's mode is provides tension force by coiling.The quantity of tension controller is identical with the coil rack quantity on spooler.Every by around
Line is after pay off rack extraction, and by guide roller, tension adjustment is carried out into tension controller, and after through the guide pin guiding of band glue,
It is wrapped on coil rack.
The invention has the advantages that can be carried out on Mini-Coil Skeleton accurate, batch, automation gluing and around
Line, the coil configuration quality in winding process can be clearly observed, and operating personnel can be instructed to be controlled when starting coiling
The precision of first layer coiling, ensure that each circle of first layer coiling is all neatly arranged;Meanwhile, it is capable to improve the effect of coil-winding
Rate, improve product quality stability, suitable for coil-windings such as enamel-covered wire, optical fiber, can be applied to vibrating sensor, Fibre Optical Sensor
Device etc. produces and processes link.
Finally it should be noted that:The preferred embodiment of invention is the foregoing is only, is not limited to invent, although
Invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be to preceding
State the technical scheme described in each embodiment to modify, or equivalent substitution is carried out to which part technical characteristic.It is all to send out
Within bright spirit and principle, any modification, equivalent substitution and improvements made etc., should be included in invention protection domain it
It is interior.
Claims (10)
- A kind of 1. automatic coil winding machine, it is characterised in that including:Wire dispenser, for installing raw material line roller;Guide roller, for the wire body of wire dispenser to be sent away;Strand oscillator, for the wire body on guide roller to be exported side by side;Spooler, for winding wire body shaping;Image capture device, for gathering the image of the strand oscillator or the spooler.
- 2. automatic coil winding machine according to claim 1, it is characterised in thatAlso include horizontal guide rail, be erected at the top of the strand oscillator or the spooler, described image collecting device can be slided It is connected to dynamicly on the horizontal guide rail.
- 3. automatic coil winding machine according to claim 1 or 2, it is characterised in thatAlso include horizontal slide rail, be arranged in parallel in the both sides of the spooler, and it is vertical with the arranged direction of the spooler, The both ends of the horizontal guide rail can move along the horizontal slide rail.
- 4. according to the automatic coil winding machine described in one of claim 1-3, it is characterised in thatIt is to roll connection or be slidably connected between the both ends of the horizontal guide rail and the horizontal slide rail.
- 5. automatic coil winding machine according to claim 1, it is characterised in thatDescribed image collecting device is electron microscope, camera or video camera.
- 6. according to the automatic coil winding machine described in one of claim 1-5, it is characterised in thatAlso include display, for being connected with described image collecting device, receive the view data of described image collecting device simultaneously Display.
- 7. automatic coil winding machine according to claim 1, it is characterised in thatIt is uniformly provided with several on the strand oscillator to be equally spaced and the adjustable winding displacement guide pin in position, and the corresponding winding displacement is led Pin, the coil rack for setting several to be equally spaced is corresponded on the spooler.
- 8. automatic coil winding machine according to claim 1, it is characterised in thatThe strand oscillator drives the reciprocating motion of leading screw realization in the horizontal direction by strand oscillator motor;Selectively, the spooler rotates coiling by spooler motor drive roller shaft.
- 9. automatic coil winding machine according to claim 1, it is characterised in thatAlso include sizer, the sizer is arranged at the winding displacement guide pin, for the line by the winding displacement guide pin Body carries out gluing operation;Selectively, the sizer includes storage glue component and drop plastic structure, and the drop plastic structure is arranged on The bottom of the storage glue component, and the drop plastic structure is correspondingly located at the top of the winding displacement guide pin, makes the drop plastic structure Drop glue can be carried out to the winding displacement guide pin.
- 10. automatic coil winding machine according to claim 1, it is characterised in thatAlso include tension controller, for carrying out tension force to the wire body between the wire dispenser and the spooler;The tension controller is arranged on the output end of the guide roller.
Priority Applications (1)
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CN201710599432.2A CN107346705B (en) | 2017-07-21 | 2017-07-21 | Automatic winding machine |
Applications Claiming Priority (1)
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CN201710599432.2A CN107346705B (en) | 2017-07-21 | 2017-07-21 | Automatic winding machine |
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CN107346705A true CN107346705A (en) | 2017-11-14 |
CN107346705B CN107346705B (en) | 2024-05-17 |
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CN201710599432.2A Active CN107346705B (en) | 2017-07-21 | 2017-07-21 | Automatic winding machine |
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CN (1) | CN107346705B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109243817A (en) * | 2018-11-14 | 2019-01-18 | 岳西县鸿腾电子有限公司 | A kind of automatic regulation type inductance bobbin winder device |
CN109994313A (en) * | 2019-04-10 | 2019-07-09 | 东莞市纵横机电科技有限公司 | The conjuncted coil sandwich winding automatic coil winding machine of new-energy automobile power transformer |
CN115172042A (en) * | 2022-07-22 | 2022-10-11 | 安徽工业大学科技园有限公司 | Winding device and winding method of transformer |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109243817A (en) * | 2018-11-14 | 2019-01-18 | 岳西县鸿腾电子有限公司 | A kind of automatic regulation type inductance bobbin winder device |
CN109243817B (en) * | 2018-11-14 | 2021-05-25 | 岳西县鸿腾电子有限公司 | Automatic regulation type inductance winding device |
CN109994313A (en) * | 2019-04-10 | 2019-07-09 | 东莞市纵横机电科技有限公司 | The conjuncted coil sandwich winding automatic coil winding machine of new-energy automobile power transformer |
CN115172042A (en) * | 2022-07-22 | 2022-10-11 | 安徽工业大学科技园有限公司 | Winding device and winding method of transformer |
CN115172042B (en) * | 2022-07-22 | 2024-05-03 | 安徽工业大学科技园有限公司 | Winding device and winding method of transformer |
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