CN201122510Y - Full-automatic self-adhering air core coil winding machine - Google Patents

Full-automatic self-adhering air core coil winding machine Download PDF

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Publication number
CN201122510Y
CN201122510Y CNU2007200513582U CN200720051358U CN201122510Y CN 201122510 Y CN201122510 Y CN 201122510Y CN U2007200513582 U CNU2007200513582 U CN U2007200513582U CN 200720051358 U CN200720051358 U CN 200720051358U CN 201122510 Y CN201122510 Y CN 201122510Y
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CN
China
Prior art keywords
cylinder
machine
winding machine
coil winding
move
Prior art date
Application number
CNU2007200513582U
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Chinese (zh)
Inventor
汪国卿
Original Assignee
汪国卿
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Priority to CNU2007200513582U priority Critical patent/CN201122510Y/en
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Publication of CN201122510Y publication Critical patent/CN201122510Y/en

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Abstract

The utility model discloses a full automatic self-adhesive type hollow coil winding machine, which comprises a machine base, a machine body arranged at the top end of the machine base, a main axle driving device penetrating at the lower part of the machine body, a shearing pressing line device penetrating at the upper part of the left end of the machine body, a stroke controlling device closely connected at the top part of the left end of the machine body, a die returning device penetrating at the upper part of the right end of the machine body, a feed pushing device closely connected at the rear side of the machine body and an air cylinder device arranged in the machine base, wherein the cylinder device comprises an air pressure pump and a plurality of air cylinder conduit, the cylinder device can be controlled through an electromagnetic valve; a hot wind device is arranged in the air pressure pump, and the outlet of the hot wind device is arranged at the middle part of the machine body, and the conduit opening is rightly directed to a processing winding die. The characteristic that the viscose on the outer surface of the copper core wire to be processed copper core wire slightly melts and presents a viscosity property in hot wind is utilized by the winding machine, the wound hollow coil is processed and accomplished automatically through the set program, thus the machine is convenient and fast, and the accuracy is high, and the winding machine is a good machinery with advanced technology in the identical field at present.

Description

Full-automatic self-adhering-type air core coil coil winding machine

Technical field

The utility model relates to a kind of coil winding machine, specifically, relates in particular to a kind of full-automatic hollow coil self-adhering-type coil winding machine.

Technical background

The coil that existing air core coil coil winding machine is produced, be applied in the daily life, from minimum mobile phone horn coil to the high-power transformer coil, we can say that the commodity that are made of various coils are inseparable with our daily life, but the manufacturing and processing equipment of air core coil---air core coil coil winding machine though pattern is various, does not have a kind of precision high and the time processing moulding, the production and processing technology complexity that this just causes coil makes cost of processing increase.

The utility model content

The purpose of this utility model is, overcomes the above-mentioned defective of prior art, provides that a kind of processing technology is simple, processing cost is low, one-time formed full-automatic self-adhering-type air core coil coil winding machine.

For achieving the above object, the technical scheme that the utility model provides is as follows: a kind of full-automatic self-adhering-type air core coil coil winding machine, comprise support, be arranged on the body on support top, be located in the spindle gearing of underpart, be located in the cord grip of cutting on body left end top, closely be connected the travel control device at body left end top, be located in the back mode device on body right-hand member top, closely be connected the material-pulling device of body rear side and be arranged on the interior air cylinder device of support, it is characterized in that the described cord grip of cutting comprises and cuts the pressure main shaft, number of turn inductor, the 3rd belt pulley, the trimming pressure seat, back-moving spring, cut depressor, with cut air cylinder; Described back mode device comprise move back the mould main shaft, move back die clamp tightly install, move back mode slider, fixedly material returned frame, move back die holder, move back the mould slide plate, locate sliding axle, move back mould cylinder and the 4th belt pulley; Described travel control device comprises stroke drive motors, shaft coupling, screw rod, chute, movable slider and stroke cylinder.

Described body is " U " shape substantially, and this body is arranged on the support top middle portion, and the bottom of this body closely is connected with the support top.

Described spindle gearing comprises spindle drive motor, brake apparatus, main shaft, first belt pulley and second belt pulley.

Describedly move back the coiling mould that die clamp tightly installs clamping and can change according to the coil diameter size of need processing.

This material-pulling device 7 comprises pusher fixed mount, pusher cylinder, pusher bag, pusher cladding position spring, thread take-up tension lever and thread take-up tension lever back-moving spring.

Described air cylinder device comprises pulsometer and some cylinder conduits, and described cylinder can be controlled by electromagnetically operated valve, and described pulsometer also is provided with hot air apparatus, and this warm-air pipe outlet is arranged on the body middle part, and the mouth of pipe is over against processing coiling mould.

First belt pulley of described spindle gearing and second belt pulley are respectively and cut between the 4th belt pulley of the 3rd belt pulley, back mode device of cord grip and be provided with the first Synchronous Transmission belt and the second Synchronous Transmission belt.

Described support top one side also is provided with control display screen, this control display screen is connected with spindle drive motor, stroke drive motors and the electromagnetically operated valve of cutting air cylinder, stroke cylinder, pusher cylinder respectively by lead, and the operating state of coil winding machine be regulated and control and be understood to this control display screen can by regulating the display screen button.

Described spindle drive motor, stroke drive motors and each cylinder solenoid valve all move automatically by the program that control circuit is set.

Operation principle: spindle drive motor drives to cut by the first Synchronous Transmission belt and the second Synchronous Transmission belt and presses main shaft and move back the mould spindle operation, travel control device drive motors run-in synchronism this moment, cut depressor and compress the end of a thread, the mould that moves back mould mould holder clamping drives the copper core rotation, the hot blast that the pulsometer warm-air pipe blows out by the little molten generation viscosity of the viscose glue of copper core appearance (can allow adjacent coil the rotation coiling in self-adhesion), moving back the mould main shaft whenever turns around, the travel control device screw rod moves the amount in a line footpath, move to the position of setting when screw rod, promptly oppositely move to start position, motion and so forth after coil winding is finished, is cut the air cylinder action, the trimming pressure seat is drawn back, cut and press main shaft to rotate an angle again, the thread take-up tension lever action of material-pulling device is chosen copper core disconnected, move back the pulling of mould cylinder and move back the core that the pull bar of the tight device of die clamp withdraws from coiling, the pusher bag action of material-pulling device, the coil that coiling is good is released, and a hollow self-adhesion coil promptly machines automatically.

The beneficial effects of the utility model are: viscose glue little molten characteristics that are viscosity under hot blast of utilizing copper core appearance to be processed, the air core coil of coiling is machined under the program of setting automatically, not only convenient but also quick, and the precision height, be the superior mechanical of technological precedence in the present same industry.

Below in conjunction with drawings and Examples full-automatic self-adhering-type air core coil coil winding machine of the present invention is described further:

Description of drawings

Fig. 1 is a rear perspective view of the present utility model.

Fig. 2 is a front view of the present utility model.

Fig. 3 is a rearview of the present utility model.

Fig. 4 is a right view of the present utility model.

Fig. 5 is a vertical view of the present utility model.

Fig. 6 is an electric control schematic diagram of the present utility model.

Embodiment

With reference to figure 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, a kind of full-automatic self-adhering-type air core coil coil winding machine, comprise support 1, be arranged on the support top body 2, be located in underpart spindle gearing 3, be located in body left end top cut cord grip 4, closely be connected body left end top travel control device 5, be located in the back mode device 6 on body right-hand member top, closely be connected the material-pulling device 7 of body rear side and be arranged on air cylinder device 8 in the support.

This body 2 is " U " shape substantially, and this body is arranged on support 1 top middle portion, and the bottom of this body closely is connected with the support top.

This spindle gearing 3 comprises spindle drive motor 301, brake apparatus 303, main shaft 305, first belt pulley 307, axle sleeve frame 309 and second belt pulley 311.

This is cut cord grip 4 and comprises cutting and press main shaft 401, number of turn inductor 403, the 3rd belt pulley 405, trimming pressure seat 407, back-moving spring (not shown), cut depressor 409 and cut air cylinder 410.

The trip control device 5 comprises stroke drive motors 501, shaft coupling 503, screw rod 505, chute 507, movable slider 509, lead tractor 511 and stroke cylinder 513.

This back mode device 6 comprises and moves back mould main shaft 602, moves back the tight device 604 of die clamp, moves back mode slider 606, fixedly moves back mould bases 608, moves back die holder 610, moves back mould slide plate 612, location sliding axle 614, moves back mould cylinder 620 and the 4th belt pulley 616 that this coiling mould 618 that moves back 604 clampings of the tight device of die clamp can be changed according to the coil diameter size that need are processed.

This material-pulling device 7 comprises pusher fixed mount 701, pusher cylinder 703, pusher bag 705, pusher cladding position spring (not shown), thread take-up tension lever 709 and thread take-up tension lever back-moving spring (not shown).

This air cylinder device 8 comprises pulsometer 801 and some cylinder conduits 803, the other end of this cylinder conduit respectively with cut air cylinder 410, stroke cylinder 513, pusher cylinder 703 and move back mould cylinder 620 and be connected, above four-cylinder can be controlled by electromagnetically operated valve, this pulsometer also is provided with hot air apparatus 82, this warm-air pipe outlet 822 is arranged on the body middle part, and the mouth of pipe is over against coiling mould 618.

First belt pulley 307 of this spindle gearing 3 and second belt pulley 311 are respectively and cut between the 4th belt pulley 608 of the 3rd belt pulley 405, back mode device 6 of cord grip 4 and be provided with the first Synchronous Transmission belt 901 and the second Synchronous Transmission belt 903.

This support 1 top one side also is provided with control display screen 10, this control display screen 10 by lead respectively with spindle drive motor 301, stroke drive motors 501 and cut air cylinder 410, stroke cylinder 513, pusher cylinder 703, the electromagnetically operated valve that moves back mould cylinder 620 is connected, the operating state of coil winding machine be regulated and control and be understood to this control display screen can by regulating the display screen button.

This spindle drive motor 301, stroke drive motors 501 and cut air cylinder 410, stroke cylinder 513, pusher cylinder 703, the electromagnetically operated valve that moves back mould cylinder 620 all moves automatically by the program that control circuit is set.

Fig. 6 is the electric control schematic diagram of full-automatic self-adhering-type air core coil coil winding machine described in the utility model.

Operation principle: spindle drive motor 301 drives to cut by the first Synchronous Transmission belt 901 and the second Synchronous Transmission belt 903 and presses main shaft 401 and move back 602 runnings of mould main shaft, travel control device drive motors 501 run-in synchronisms this moment, cut depressor 409 and compress the end of a thread, the mould 618 that moves back mould mould holder device 604 clampings drives the copper core rotation, pulsometer 801 warm-air pipes outlets 822 hot blasts that blow out are by the little molten generation viscosity of the viscose glue of copper core appearance (can allow adjacent coil self-adhesion in the rotation coiling), moving back mould main shaft 614 whenever turns around, travel control device 4 screw rods 507 move the amount in a line footpath, move to the position of setting when screw rod 507,501 counter-rotatings of travel control device drive motors, screw rod 507 promptly oppositely moves to start position, motion and so forth, after cutting cord grip 4 number of turn inductors 403 and material-pulling device 7 number of turn inductors 707 and sensing coil winding and finish, spindle drive motor 301 and stroke drive motors 50 stall immediately, cut air cylinder 410 actions, trimming pressure seat 407 is drawn back, cut and press main shaft 401 to rotate an angle again, thread take-up tension lever 709 actions of material-pulling device, copper core is chosen disconnected, move back 620 pullings of mould cylinder and move back the core that the pull bar of the tight device 604 of die clamp withdraws from coiling, pusher bag 705 actions of material-pulling device 7, the coil that coiling is good is released, and a hollow self-adhesion coil promptly machines automatically.

Above-described only is most preferred embodiment of the present utility model.Should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model principle, can also make some modification and improvement, also should be considered as belonging to protection range of the present utility model.

Claims (5)

1. full-automatic self-adhering-type air core coil coil winding machine, comprise support, be arranged on the body on support top, be located in the spindle gearing of underpart, be located in the cord grip of cutting on body left end top, closely be connected the travel control device at body left end top, be located in the back mode device on body right-hand member top, closely be connected the material-pulling device of body rear side and be arranged on air cylinder device in the support, it is characterized in that: the described cord grip of cutting comprises and cuts the pressure main shaft, number of turn inductor, the 3rd belt pulley, the trimming pressure seat, back-moving spring, cut depressor, with cut air cylinder; Described back mode device comprise move back the mould main shaft, move back die clamp tightly install, move back mode slider, fixedly material returned frame, move back die holder, move back the mould slide plate, locate sliding axle, move back mould cylinder and the 4th belt pulley; Described travel control device comprises stroke drive motors, shaft coupling, screw rod, chute, movable slider and stroke cylinder; Described body is " U " shape substantially, and this body is arranged on the support top middle portion, and the bottom of this body closely is connected with the support top.
2. a kind of full-automatic self-adhering-type air core coil coil winding machine according to claim 1 is characterized in that: this material-pulling device comprises pusher fixed mount, pusher cylinder, pusher bag, pusher cladding position spring, thread take-up tension lever and thread take-up tension lever back-moving spring.
3. a kind of full-automatic self-adhering-type air core coil coil winding machine according to claim 1, it is characterized in that: described air cylinder device comprises pulsometer and some cylinder conduits, described cylinder can be controlled by electromagnetically operated valve, described pulsometer also is provided with hot air apparatus, this warm-air pipe outlet is arranged on the body middle part, and the mouth of pipe is over against processing coiling mould.
4. a kind of full-automatic self-adhering-type air core coil coil winding machine according to claim 1 is characterized in that: first belt pulley of described spindle gearing and second belt pulley are respectively and cut between the 4th belt pulley of the 3rd belt pulley, back mode device of cord grip and set up the first Synchronous Transmission belt and the second Synchronous Transmission belt.
5. a kind of full-automatic self-adhering-type air core coil coil winding machine according to claim 1, it is characterized in that: described support top one side also is provided with control display screen, this control display screen is connected with spindle drive motor, stroke drive motors and the electromagnetically operated valve of cutting air cylinder, stroke cylinder, pusher cylinder respectively by lead, and the operating state of coil winding machine be regulated and control and be understood to this control display screen can by regulating the display screen button.
CNU2007200513582U 2007-05-15 2007-05-15 Full-automatic self-adhering air core coil winding machine CN201122510Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007200513582U CN201122510Y (en) 2007-05-15 2007-05-15 Full-automatic self-adhering air core coil winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007200513582U CN201122510Y (en) 2007-05-15 2007-05-15 Full-automatic self-adhering air core coil winding machine

Publications (1)

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CN201122510Y true CN201122510Y (en) 2008-09-24

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102360943A (en) * 2011-09-14 2012-02-22 天津市滨海电器有限公司 Wire winding machine for annular coil
CN102360937A (en) * 2011-08-26 2012-02-22 深圳市双环全新机电股份有限公司 Automatic winding machine
CN102513475A (en) * 2011-12-31 2012-06-27 吴兆超 Resetting mechanism for winding machine
CN102709047A (en) * 2012-06-19 2012-10-03 昆山广辉精密五金有限公司 Self-bonded coil forming machine and process
CN102832041A (en) * 2012-09-25 2012-12-19 上海克睿互感器科技有限公司 Runway-shaped and square coil winding machine
CN102903512A (en) * 2012-10-22 2013-01-30 爱华特(广州)通讯有限公司 Hollow coil winding machine
CN103872866A (en) * 2013-12-19 2014-06-18 东莞拓蓝自动化科技有限公司 Automatic multi-wire winding machine
CN104828642A (en) * 2015-05-10 2015-08-12 浙江田中精机股份有限公司 Clutch transmission system of multi-spindle wire winding apparatus
CN104916427A (en) * 2015-05-10 2015-09-16 浙江田中精机股份有限公司 Hollow coil winding equipment
CN104916426A (en) * 2015-05-10 2015-09-16 浙江田中精机股份有限公司 Heating system and heating method for dual-head hollow coil winding device
CN105173886A (en) * 2015-09-21 2015-12-23 祝康水 Fully-automatic six-axis winding machine
CN105206418A (en) * 2015-09-10 2015-12-30 杭州杰达仪表五金有限公司 Coil winding machine
CN105417276A (en) * 2015-12-21 2016-03-23 中山市三礼电子有限公司 Double-shaft externally winding machine

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102360937A (en) * 2011-08-26 2012-02-22 深圳市双环全新机电股份有限公司 Automatic winding machine
CN102360937B (en) * 2011-08-26 2012-10-31 深圳市双环全新机电股份有限公司 Automatic winding machine
CN102360943A (en) * 2011-09-14 2012-02-22 天津市滨海电器有限公司 Wire winding machine for annular coil
CN102360943B (en) * 2011-09-14 2012-10-03 天津市滨海电器有限公司 Wire winding machine for annular coil
CN102513475A (en) * 2011-12-31 2012-06-27 吴兆超 Resetting mechanism for winding machine
CN102513475B (en) * 2011-12-31 2015-01-07 佛山市顺德区焯鑫金属制品有限公司 Resetting mechanism for winding machine
CN102709047A (en) * 2012-06-19 2012-10-03 昆山广辉精密五金有限公司 Self-bonded coil forming machine and process
CN102832041A (en) * 2012-09-25 2012-12-19 上海克睿互感器科技有限公司 Runway-shaped and square coil winding machine
CN102832041B (en) * 2012-09-25 2018-05-29 上海克睿互感器科技有限公司 A kind of track type and square winding machine
CN102903512A (en) * 2012-10-22 2013-01-30 爱华特(广州)通讯有限公司 Hollow coil winding machine
CN102903512B (en) * 2012-10-22 2015-04-08 爱华特(广州)通讯有限公司 Hollow coil winding machine
CN103872866B (en) * 2013-12-19 2017-03-15 东莞拓蓝自动化科技有限公司 Automatically many wire windings
CN103872866A (en) * 2013-12-19 2014-06-18 东莞拓蓝自动化科技有限公司 Automatic multi-wire winding machine
CN104916426A (en) * 2015-05-10 2015-09-16 浙江田中精机股份有限公司 Heating system and heating method for dual-head hollow coil winding device
CN104916427A (en) * 2015-05-10 2015-09-16 浙江田中精机股份有限公司 Hollow coil winding equipment
CN104916427B (en) * 2015-05-10 2017-04-05 浙江田中精机股份有限公司 Air core coil spooling equipment
CN104916426B (en) * 2015-05-10 2017-03-01 浙江田中精机股份有限公司 The heating system of double-head hollow coil-winding equipment and heating means
CN104828642A (en) * 2015-05-10 2015-08-12 浙江田中精机股份有限公司 Clutch transmission system of multi-spindle wire winding apparatus
CN105206418A (en) * 2015-09-10 2015-12-30 杭州杰达仪表五金有限公司 Coil winding machine
CN105206418B (en) * 2015-09-10 2018-02-23 杭州杰达仪表五金有限公司 Coil wrapping machine
CN105173886A (en) * 2015-09-21 2015-12-23 祝康水 Fully-automatic six-axis winding machine
CN105417276A (en) * 2015-12-21 2016-03-23 中山市三礼电子有限公司 Double-shaft externally winding machine
CN105417276B (en) * 2015-12-21 2019-04-02 中山市三乐电子有限公司 Twin shaft is outer around coil winding machine

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Addressee: Wang Guoqing

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Granted publication date: 20080924

Termination date: 20150515

EXPY Termination of patent right or utility model