CN102303321B - Numerically-controlled foam block cutting all-in-one machine - Google Patents

Numerically-controlled foam block cutting all-in-one machine Download PDF

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Publication number
CN102303321B
CN102303321B CN 201110248903 CN201110248903A CN102303321B CN 102303321 B CN102303321 B CN 102303321B CN 201110248903 CN201110248903 CN 201110248903 CN 201110248903 A CN201110248903 A CN 201110248903A CN 102303321 B CN102303321 B CN 102303321B
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pylon
gantry
cutter sweep
cutter
cutter wheel
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CN 201110248903
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CN102303321A (en
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林明星
李永
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Shandong University
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Shandong University
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Abstract

The invention discloses a numerically-controlled foam block cutting all-in-one machine, which comprises a working platform, a portal tower frame, a top, front and back edge cutting device, a left side edge cutting device, a right side edge cutting device, a three-dimensional (3D) vision sensor and a control system, wherein a workpiece movement mechanism is arranged on the working platform; a front-back movement distance detection device is arranged between the working platform and the portal tower frame; a 3D vision sensor is arranged at the top of the portal tower frame; the top, front and back edge cutting device is arranged in the front of the portal tower frame through a lifting and descending transmission mechanism; the left side edge cutting device is arranged on the left side of the rear part of the portal tower frame through a horizontal transmission mechanism; the right side edge cutting device is directly arranged on the right side of the rear part of the portal tower frame in a fixed manner; and all electric parts and the sensor are respectively connected with the control system. By adoption of the numerically-controlled foam block cutting all-in-one machine, five faces can be automatically cut through one-time clamping, foam blocks can be sliced, automatic processing is realized, processing accuracy and production efficiency are improved, the waste of materials is reduced, and production cost is reduced.

Description

Numerical control bubble piece cutting all-in-one machine
Technical field
The present invention relates to a kind of plant equipment for the cutting of bubble piece, belong to bubble piece cutting technique field.
Background technology
Bubble piece (such as the polyurethane foam piece etc.) is of many uses, expense is large, is widely used in the aspects such as refrigerating equipment, industrial equipment insulation, construction material, interior of automobile roof, sound-shock absorption material.Purposes difference, the different cutting processing sizes to the bubble piece of application conditions, mode are also just different, and required cutting equipment kind is also just more.The bubble piece surface of foaming is not fully smooth, the some places projection, and the some places depression, uneven.The cutting of bubble piece is exactly to excise uneven part, obtains a complete flat surface, and namely the position of cutting tool should be in the minimum point of concave and convex plane, makes the excision amount minimum.The primary operation of carrying out cutting processing after the foaming of bubble piece is burr removing to be carried out in each side of bubble piece process, and makes each flat side down reach the further requirement of processing of bubble piece.This crosses range request will make removal amount little the removal of irregular side simultaneously as far as possible, improves the utilization rate of bubble piece, reduces production costs.The cutting processing process to the bubble piece in the past is more loaded down with trivial details, each face that needs several different equipment will steep piece is processed respectively, at first will be with packaged being clipped on the top-cutting machine of bubble, end face to the bubble piece cuts, after finishing, to steep again piece and forward another trimming equipment to, dual-side to the bubble piece cuts, after dual-side is finished, to steep again piece and rotate 90 degree or be transported to another trimming equipment, other dual-side will be cut, after each limit cutting is finished, to steep again piece and be transported to another equipment, the bubble piece will be carried out slice processing.。To just can finish these several operations through at least 4 carrying clampings and 3 or 4 equipment processing like this, waste time and energy, need equipment many, and the repeated clamping machining accuracy be also low.
Simultaneously, all there is not checkout gear on the existing bubble piece cutting equipment, such as Chinese patent literature CN201168983 disclosed " plastic blister piece cutting machine " and the disclosed a kind of bubble piece cutting machine of CN201231508, can not detect the removal amount of out-of-flatness end face, not reach the requirement with out-of-flatness side removal amount minimum.
Summary of the invention
For the deficiency of existing bubble piece cutting processing technology, the invention provides a kind of numerical control bubble piece cutting all-in-one machine that can automatically detect bubble piece end face pattern, can clamped one time finish the multiaspect cutting of bubble piece and section.
Numerical control of the present invention is steeped the piece cutting all-in-one machine by the following technical solutions:
This numerical control bubble piece cutting all-in-one machine comprises workbench, gantry pylon, top and front and rear side cutter sweep, limit, left side cutter sweep, right edge cutter sweep, 3D vision sensor, control system; Gantry pylon is across the workbench left and right sides, the right edge of workbench is provided with positioner, zero-point positioning checkout gear when moving for bubble piece fore-and-aft direction is installed on the workbench, workpiece movable mechanism is installed on the workbench, is equipped with between workbench and gantry pylon and moves forward and backward distance detection device; The top of gantry pylon is equipped with the 3D vision sensor; Top and front and rear side cutter sweep are installed in the front portion of gantry pylon by elevating drive mechanism, effect next top and front and rear side cutter sweep vertical lift on the pylon of gantry at elevating drive mechanism, top and front and rear side cutter sweep comprise cutter wheel installing mechanism, be installed in the power motor on the cutter wheel installing mechanism, be installed in the cutter wheel on the power motor and be installed in the blade that cutter is taken turns, cutter wheel installing mechanism comprises a support and rack-mount rotating shaft, support is installed on the guide rail of gantry pylon front part sides, and be connected with elevating drive mechanism, one end of rotating shaft is equipped with electric rotating machine, power motor is installed in the rotating shaft, level sensor is installed on the support, the spinfunction that top and front and rear side cutter sweep have 90 degree can realize the cutting of two vertical planes; Limit, left side cutter sweep is installed in the left side, rear portion of gantry pylon by horizontal transmission mechanism, effect bottom left side cutter sweep at horizontal transmission mechanism moves horizontally, left side limit cutter sweep comprises cutter wheel installing rack, be installed in power motor on the cutter wheel installing rack, be installed in the cutter wheel on the power motor and be installed in blade on the cutter wheel, cutter wheel installing rack is installed on the guide rail of pylon rear portion, gantry upper and lower sides, and is connected with horizontal transmission mechanism; The right edge cutter sweep directly is fixedly mounted on the right side, rear portion of gantry pylon, and the right edge cutter sweep comprises cutter wheel mount pad, be installed in power motor on the cutter wheel mount pad, be installed in the cutter wheel on the power motor and be installed in blade on the cutter wheel; Between on the column of gantry pylon and top and the front and rear side cutter sweep lifting distance checkout gear is installed; Between the crossbeam of gantry pylon and limit, the left side cutter sweep move left and right distance detection device is installed; All electrical components and sensor all are connected with control system.
Workpiece movable mechanism is a series of conveying rollers that are installed on the workbench, and the adjacent conveyor roller connects by sprocket wheel, and one of them conveying roller is connected with servomotor.
Move forward and backward distance detection device and consisted of by laser sensor and the grating disc that is installed on the workpiece movable mechanism servomotor, after laser sensor detects the bubble piece and moves into place, determine mobile concrete distance by servomotor.
The lifting distance checkout gear adopts grating scale, and the main scale of grating scale is fixed on the column of gantry pylon, and the read head of grating scale is installed on top and the front and rear side cutter sweep.
The move left and right distance detection device adopts grating scale, and the main scale of grating scale is fixed on the crossbeam of gantry pylon, and the read head of grating scale is installed on the cutter sweep of limit, left side.
Steep packaged being clipped on the workbench, position by positioner, before cutting, control system control workpiece movable mechanism moves the bubble piece, and the 3D vision sensor obtains the image of bubble piece end face, calculates the concavo-convex degree of depth of end face, determines minimum excision amount.And then cutting.Control system moves to according to limit cutter sweep on the left of the processing request control of the result who detects and concrement vacuole piece and requires the position, then workbench drive bubble piece moves, limit, left side cutter sweep, the right edge cutter sweep at first begins to cut the left side of bubble piece, the right side, when the bubble piece moves to top and front and rear side cutter sweep position, top and front and rear side cutter sweep rotate to vertical position the leading flank that steeps piece are cut, then top and front and rear side cutter sweep return, rotate to horizontal level to the bubble piece end face cut, after finishing top and front and rear side cutter sweep again rotate to vertical position to the bubble piece trailing flank cut.The cutting processing operation of 5 faces of bubble piece has just been finished in clamped one time processing like this.After these 5 face cutting processing were finished, workbench drove the bubble piece and moves back to dead-center position, for the section of bubble piece is prepared.Top and front and rear side cutter sweep rotate to horizontal level and are elevated to the relevant position according to the thickness requirement of cutting into slices and begin the bubble piece is carried out slice processing, after a slice cutting is finished, workbench drives the bubble piece and moves back to dead-center position, top and front and rear side cutter sweep drop to lower a slice relevant position and carry out the cutting of lower a slice, repeat this process until section is finished.
Compact conformation of the present invention is reasonable, can detect by surface detection apparatus the outside pattern of bubble piece, needing to realize the minimum removal amount of machined surface, the processing dimension requirement of concrement vacuole piece, automatically finish the adjusting of size, once mounting, the cutter sweep of control all directions is realized the cutting of 5 faces and the slice processing of bubble piece, wherein top and front and rear side cutter sweep have the spinfunction of 90 degree, can realize the cutting of two vertical planes, automaticity is high, has improved machining accuracy and production efficiency, reduce the waste of material, reduce production costs, reduce labour intensity and labour, realized the processing request that in the past needs No. 4 clamping processing of 4 cover distinct devices just can finish.
Description of drawings
Fig. 1 is perspective view of the present invention.
Fig. 2 is the structural representation of gantry of the present invention pylon.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is control principle schematic diagram of the present invention.
Among the figure: 1, workbench, 2, top and front and rear side cutter sweep, 3, gantry pylon, 4, limit, left side cutter sweep, 5, the right edge cutter sweep, 6, the zero-point positioning checkout gear, 7, positioner, 8, power motor, 9, the cutter wheel, 10, elevating drive mechanism, 11, the cutter wheel, 12, power motor, 13, power motor, 14, electric rotating machine, 15, cutter wheel mount pad, 16, the cutter wheel, 17, cutter wheel installing mechanism, 18, horizontal transmission mechanism, 19, cutter wheel installing rack, 20, the man-machine interactive operation system, 21, the 3D vision sensor, 22, control system, 23, servomotor, 24, servomotor, 25, servomotor, 26, move forward and backward distance detection device, 27, to level sensor, 28, the lifting distance checkout gear, 29, the move left and right distance detection device.
The specific embodiment
Such as Fig. 1, Fig. 2 and shown in Figure 3, numerical control bubble piece cutting all-in-one machine of the present invention comprises workbench 1, gantry pylon 3, top and front and rear side cutter sweep 2, limit, left side cutter sweep 4 and right edge cutter sweep 5.The below in narration take the left direction of Fig. 1 as before.Gantry pylon 3 is across the left and right sides of workbench 1, workbench 1 passes gantry pylon 3 and arranges on the ground, the right edge of workbench 1 is provided with positioner 7, after adjusting, positioner 7 is fixed on the workbench 1, when being used for cutting the bubble piece is located, steep the packaged location of carrying out left and right directions on the workbench 1 by positioner 7 that is clipped in, it is the location of vertical workpiece motion s direction, this positioner 7 can be the location-plate of a block length, also can be two alignment pins separated by a distance, also can be other parts that can play positioning action.Zero-point positioning checkout gear 6 when moving for bubble piece fore-and-aft direction is installed on the workbench 1, this zero-point positioning checkout gear can adopt the contact travel switch, after the bubble piece arrives zero-point positioning checkout gear 6 positions, press the contact travel switch, the displacement of bubble piece in cutting process begins from this position to calculate.On the workbench 1 conveying roller is installed, the adjacent conveyor roller connects by sprocket wheel, and one of them conveying roller is connected with servomotor 25 (referring to Fig. 4).Be equipped with between workbench 1 and gantry pylon 3 and move forward and backward distance detection device 26, moving forward and backward distance detection device 26 can be made of laser sensor and the grating disc that is installed on the servomotor 25, after laser sensor detects bubble piece moves into place, determine mobile concrete distances by servomotor 25.
The top of gantry pylon 3 is equipped with 3D vision sensor 21.When bubble piece end face is detected, at first be that the workpiece movable mechanism on the workbench 1 drives the operation of bubble piece, through gantry pylon 3, the 3D vision sensor obtains the image of bubble piece end face, calculates the concavo-convex degree of depth of end face, determines minimum excision amount.After finishing, the bubble piece returns to initial position, carries out the cutting processing work in lower step again.
Top and front and rear side cutter sweep 2 are installed in the front portion of gantry pylon 3 by elevating drive mechanism 10, in the effect next top of elevating drive mechanism 10 and front and rear side cutter sweep 2 vertical lift and rotating on gantry pylon 3.Transmission mechanism 10 is vertical screw pair travel mechanism of placing, each vertically is equipped with a leading screw front part sides of gantry pylon 3, be provided with a feed rod between two leading screws, one end of two leading screws all is equipped with bevel gear, the two ends of feed rod also are equipped with bevel gear, bevel gear on two leading screws respectively with the engagement of the bevel gear at feed rod two ends, one of them leading screw is connected with servomotor 24 (referring to Fig. 4) on being installed in gantry pylon 3.Servomotor 24 drives polished rod and rotates, and polished rod rotates two leading screws by bevel gear transferring power to two leading screw simultaneously.Top and front and rear side cutter sweep 2 comprise cutter wheel installing mechanism 17, power motor 8, cutter wheel 9 and blade, cutter wheel installing mechanism 17 is connected with two leading screws by nut, cutter wheel installing mechanism 17 includes a support and rack-mount rotating shaft, support is installed on the guide rail of gantry pylon 3 front part sides, and be connected with two leading screws respectively by two nuts, one end of rotating shaft is equipped with electric rotating machine 14, power motor 8 is installed in the rotating shaft by a motor cabinet, cutter wheel 9 is installed on the motor shaft of power motor 8, and blade is installed on the cutter wheel 9.Level sensor 27 (referring to Fig. 4) is installed on the support, and electric rotating machine 14 drives rotating shaft and rotates, and rotating shaft drives power motor 8 again and rotates, and touches level sensor 27 when rotating shaft is rotated in place and stops operating.Can then start leading screw and rotate with the blade rotation on the power motor 8 to level or vertical state, drive whole top and 2 liftings of front and rear side cutting tool, move to desired location; Power motor 8 band cutter wheels 9 rotate, and the blade on the cutter wheel 9 rotates thereupon, promotes the bubble piece and moves forward, and the bubble piece is carried out the cutting at fore-and-aft direction or top.Between on the column of gantry pylon 3 and top and front and rear side cutter sweep 2, lifting distance checkout gear 28 is installed.Lifting distance checkout gear 28 can adopt grating scale, the main scale of grating scale is fixed on the column of gantry pylon 3, the read head of grating scale is installed in (specifically can be installed in cutter takes turns on the support of installing mechanism 17) on top and the front and rear side cutter sweep 2, moves with the lifting of top and front and rear side cutter sweep 2.
Left side limit cutter sweep 4 is installed in the left side, rear portion of gantry pylon 3 by horizontal transmission mechanism 18, moves with left and right horizontal at the effect bottom left side cutter sweep 4 of horizontal transmission mechanism 18.Horizontal transmission mechanism 18 is the screw pair travel mechanism of horizontal positioned, and the rear portion of gantry pylon 3 respectively is horizontally installed with up and down a leading screw.Be provided with a feed rod between two leading screws, one end of two leading screws all is equipped with bevel gear, the two ends of feed rod also are equipped with bevel gear, bevel gear on two leading screws respectively with the engagement of the bevel gear at feed rod two ends, one of them leading screw is connected with servomotor 23 (referring to Fig. 4) on being installed in gantry pylon 3, servomotor 23 drives polished rod and rotates, and polished rod rotates two leading screws by bevel gear transferring power to two leading screw simultaneously.Left side limit cutter sweep 4 comprises cutter wheel installing rack 19, power motor 12, be installed in the cutter wheel 11 on the power motor 12 and be installed in blade on the cutter wheel 11.Cutter wheel installing rack 19 is installed on the guide rail of gantry pylon 3 rear portion upper and lower sides, and is connected with two horizontal screw leads respectively by two nuts, and power motor 12 is installed on the cutter wheel installing rack 19.Rotate limit, drive left side cutter sweep 4 by leading screw and be moved horizontally to assigned address, power motor 12 band cutters wheels 11 rotate, and the blade that cutter is taken turns on 11 rotates thereupon, and the bubble piece is carried out the cutting of left and right directions.Between the crossbeam of gantry pylon 3 and limit, left side cutter sweep 4, move left and right distance detection device 29 is installed.Move left and right distance detection device 29 can adopt grating scale, the main scale of grating scale is fixed on the crossbeam of gantry pylon 3, the read head of grating scale is installed on limit, the left side cutter sweep 4 (specifically can be installed on the cutter wheel installing rack 19), with limit, left side cutter sweep 4 move horizontally and moving.
Right edge cutter sweep 5 directly is fixedly mounted on the right side, rear portion of gantry pylon 3.Right edge cutter sweep 5 is fixedly mounted on gantry pylon 3, can not move, and the adjusting of workpiece right edge cutting quantity is regulated in the early stage by positioner 7, and process can not be regulated.Right edge cutter sweep 5 comprises cutter wheel mount pad 15, power motor 13, be installed in the cutter wheel 16 on the power motor 13 and be installed in blade on the cutter wheel 16.Be fixedly mounted on gantry pylon 3 on the cutter wheel mount pad 15, power motor 13 is installed on the cutter wheel mount pad 15.Power motor 13 band cutter wheels 16 rotate, and the blade on the cutter wheel 16 rotates thereupon, to the right side cutting of bubble piece.
As shown in Figure 4, all electrical components and sensor all are connected with control system 22, and control system 22 adopts Programmable Logic Controller (PLC), and control system 22 is connected with a personal-machine interactive operating system 20 (display screen).
The staff at first is input to control system 22 by the man-machine interactive operation system 20 that is connected with control system 22 with order and whole equipment is made zero reset, and then the staff is input to control system 22 by man-machine interactive operation system 20 with parameters such as processing requests.After finish the clamping workpiece location, 21 pairs of bubbles of the 3D vision sensor at gantry pylon 3 tops piece end face detects, it at first is the workpiece movable mechanism drive bubble piece operation on the workbench 1, through gantry pylon 3, the 3D vision sensor obtains the image of bubble piece end face, calculate the concavo-convex degree of depth of end face, determine minimum excision amount.After finishing, the bubble piece returns to initial position, carries out the cutting processing work in lower step again.3D vision sensor 21 is with these data input control systems 22, and the data that 22 pairs of man-machine interactive operation systems 20 of control system and 3D vision sensor 21 these two systems produce are optimized algorithm process and produce required control command.Control system 22 is with the width instructions input servomotor 23 of processing work, servomotor 23 drives limit, left side cutter sweep 4 and moves to assigned address, after move left and right distance detection device 29 detects and puts in place with signal feedback to control system 22, then control system 22 is sent the workpiece operating instruction to servomotor 25, servomotor 25 drives the conveying roller operation on the workbench 1, and the bubble BOB(beginning of block) moves.When the bubble piece moves to zero-point positioning checkout gear 6 position, zero-point positioning checkout gear 6 detects signal and signal feedback is arrived control system 22, control system 22 is sent the instruction of cutting leading flank to electric rotating machine 14 and servomotor 24, electric rotating machine 14 at first moves cutter wheel 9 is turned to vertical position is that the cutting leading flank is prepared, to level sensor 27 detect put in place after, feed back signal to control system 22, then servomotor 24 drive tops and front and rear side cutter sweep 2 begin mobile, when the bubble piece runs to assigned address, lifting distance checkout gear 28 feeds back signal to control system 22, then control system 22 issues instructions to servomotor 25 and makes the conveying roller of workbench 1 out of service, move forward and backward distance detection device 26 detect stop after with signal feedback to control system 22, then servomotor 24 drives the cutting action that leading flank is done in tops and 2 operations of front and rear side cutter sweep.After cutting is finished, servomotor 24 drives top and front and rear side cutter sweep 2 returns, after lifting distance checkout gear 28 detects and puts in place, control system 22 issues instructions to electric rotating machine 14, electric rotating machine 14 band cutter wheels 9 rotate to horizontal level, to level sensor 27 detect put in place after, control system 22 issues instructions to servomotor 24, the height and position that servomotor 24 drives the top and front and rear side cutter sweep 2 steeps piece to cutting begins end face cutting is prepared, after lifting distance checkout gear 28 detects and puts in place, servomotor 25 begins to drive the conveying roller operation of workbench 1, and the bubble piece is moved, and end face and the left and right side of bubble piece begin cutting.Require and move forward and backward the detection signal that puts in place of distance detection device 26 according to the Workpiece length that sends of control system 22, after cutting is finished, servomotor 25 is out of service, the bubble piece stops at assigned address, servomotor 24 drives top and front and rear side cutter sweep 2 returns, electric rotating machine 14 band cutter wheels 9 rotate to vertical state, to level sensor 27 detect put in place after, servomotor 24 drives the top and front and rear side cutter sweep 2 begins to cut the trailing flank that steeps piece spare, after cutting is finished, after lifting distance checkout gear 28 detects and puts in place, control system 22 is sent instruction, servomotor 24 drives top and front and rear side cutter sweep 2 returns, and lifting distance checkout gear 28 stops after detecting and putting in place, and servomotor 23 drives limit, left side cutter sweep 4 returns, move left and right distance detection device 29 stops after detecting and putting in place, the conveying roller that servomotor 25 drives workbench 1 continues operation, will steep piece and shift out, and moves forward and backward to stop after distance detection device 26 detections put in place.
After finishing, the bubble piece returns to initial position again, carries out the slice processing work in lower step again.Control system 22 issues instructions to electric rotating machine 14, electric rotating machine 14 band cutter wheels 9 rotate to horizontal level, to level sensor 27 detect put in place after, control system 22 issues instructions to servomotor 24, servomotor 24 drives the top and front and rear side cutter sweep 2 begins to prepare to steeping the piece section to the height and position that steeps the piece section, after lifting distance checkout gear 28 detects and puts in place, servomotor 25 begins to drive the conveying roller operation of workbench 1, the bubble piece is moved, and the first section of bubble piece begins cutting.According to the Workpiece length instruction of sending of control system 22 with move forward and backward the detection signal that puts in place of distance detection device 26, after cutting was finished, the bubble piece returned to again initial position, carries out the slice processing work of lower a slice, and so forth, until bubble piece section finish.
The present invention has following characteristics:
1. clamped one time processing can realize the cutting processing of 5 bubble piece faces and the slice processing of bubble piece, has realized the processing request that in the past needs No. 4 clamping processing of 4 cover distinct devices just can finish;
2. surface detection apparatus is housed, can detects bubble piece surface appearance, remove to realize minimal material, save cost;
3. the end face of bubble piece and cutting processing and the bubble piece slice processing of front and back sides are shared tooling system, make more compact and reasonable of equipment, improve machining accuracy, reduce equipment cost;
4. only need location on the right side, the front and back side detects by sensing detection device, and clamping is simple, convenient operation;
5. realized the cutting processing of automation by control system, servomotor and sensing detection device.

Claims (5)

1. a numerical control bubble piece cutting all-in-one machine comprises workbench, gantry pylon, top and front and rear side cutter sweep, limit, left side cutter sweep, right edge cutter sweep, 3D vision sensor, control system; Gantry pylon is across the workbench left and right sides, zero-point positioning checkout gear when moving for bubble piece fore-and-aft direction is installed on the workbench, workpiece movable mechanism is installed on the workbench, top and front and rear side cutter sweep are installed in the front portion of gantry pylon by elevating drive mechanism, effect next top and front and rear side cutter sweep vertical lift on the pylon of gantry at elevating drive mechanism, it is characterized in that: the right edge of workbench is provided with positioner, is equipped with between workbench and gantry pylon and moves forward and backward distance detection device; The top of gantry pylon is equipped with the 3D vision sensor; Top and front and rear side cutter sweep comprise cutter wheel installing mechanism, be installed in the power motor on the cutter wheel installing mechanism, be installed in the cutter wheel on the power motor and be installed in the blade that cutter is taken turns, cutter wheel installing mechanism comprises a support and rack-mount rotating shaft, support is installed on the guide rail of gantry pylon front part sides, and be connected with elevating drive mechanism, one end of rotating shaft is equipped with electric rotating machine, power motor is installed in the rotating shaft, level sensor is installed on the support, the spinfunction that top and front and rear side cutter sweep have 90 degree can realize the cutting of two vertical planes; Limit, left side cutter sweep is installed in the left side, rear portion of gantry pylon by horizontal transmission mechanism, effect bottom left side cutter sweep at horizontal transmission mechanism moves horizontally, left side limit cutter sweep comprises cutter wheel installing rack, be installed in power motor on the cutter wheel installing rack, be installed in the cutter wheel on the power motor and be installed in blade on the cutter wheel, cutter wheel installing rack is installed on the guide rail of pylon rear portion, gantry upper and lower sides, and is connected with horizontal transmission mechanism; The right edge cutter sweep directly is fixedly mounted on the right side, rear portion of gantry pylon, and the right edge cutter sweep comprises cutter wheel mount pad, be installed in power motor on the cutter wheel mount pad, be installed in the cutter wheel on the power motor and be installed in blade on the cutter wheel; Between on the column of gantry pylon and top and the front and rear side cutter sweep lifting distance checkout gear is installed; Between the crossbeam of gantry pylon and limit, the left side cutter sweep move left and right distance detection device is installed; All electrical components and sensor all are connected with control system.
2. numerical control according to claim 1 bubble piece cutting all-in-one machine is characterized in that: described workpiece movable mechanism is a series of conveying rollers that are installed on the workbench, and the adjacent conveyor roller connects by sprocket wheel, and one of them conveying roller is connected with servomotor.
3. the piece cutting all-in-one machine is steeped in numerical control according to claim 1, it is characterized in that: the described distance detection device that moves forward and backward is made of laser sensor and the grating disc that is installed on the workpiece movable mechanism servomotor, after laser sensor detects bubble piece moves into place, determine mobile concrete distance by servomotor.
4. the piece cutting all-in-one machine is steeped in numerical control according to claim 1, it is characterized in that: described lifting distance checkout gear adopts grating scale, the main scale of grating scale is fixed on the column of gantry pylon, and the read head of grating scale is installed on top and the front and rear side cutter sweep.
5. the piece cutting all-in-one machine is steeped in numerical control according to claim 1, it is characterized in that: described move left and right distance detection device adopts grating scale, and the main scale of grating scale is fixed on the crossbeam of gantry pylon, and the read head of grating scale is installed on the cutter sweep of limit, left side.
CN 201110248903 2011-08-26 2011-08-26 Numerically-controlled foam block cutting all-in-one machine Expired - Fee Related CN102303321B (en)

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CN102303321B true CN102303321B (en) 2013-04-24

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