CN102615563B - Full-automatic continuous foam glass cutting and polishing production line - Google Patents
Full-automatic continuous foam glass cutting and polishing production line Download PDFInfo
- Publication number
- CN102615563B CN102615563B CN201210052152.7A CN201210052152A CN102615563B CN 102615563 B CN102615563 B CN 102615563B CN 201210052152 A CN201210052152 A CN 201210052152A CN 102615563 B CN102615563 B CN 102615563B
- Authority
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- China
- Prior art keywords
- polishing
- frame
- sanding
- foam glass
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005498 polishing Methods 0.000 title claims abstract description 50
- 238000005520 cutting process Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000011494 foam glass Substances 0.000 title abstract description 25
- 238000000034 methods Methods 0.000 claims abstract description 9
- 239000006260 foams Substances 0.000 claims description 6
- 239000011521 glasses Substances 0.000 claims description 6
- 241000763859 Dyckia brevifolia Species 0.000 claims description 4
- 239000000463 materials Substances 0.000 claims description 4
- 239000000843 powders Substances 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 10
- 229910001651 emery Inorganic materials 0.000 description 7
- 238000006073 displacement reactions Methods 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 3
- 230000001360 synchronised Effects 0.000 description 3
- 239000002699 waste materials Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 239000007789 gases Substances 0.000 description 2
- 230000001939 inductive effects Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound 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Abstract
The invention relates to a full-automatic continuous foam glass cutting and polishing production line, which is characterized in that the production line has the following process flows that: a foam glass blank is loaded and sent to a top polishing device to be polished, the blank after top polishing is overturned through an overturning device and sent to a bottom polishing device to be polished, side positioning is carried out after bottom polishing, the blank is sent to a left side and right side polishing device to be polished and is overturned and moved transversely by an overturning table, side positioning is carried out, and the blank is sent to a front side and rear side polishing device to be polished, and then is rapidly output to a cutting device to be cut into a finished product. The full-automatic continuous foam glass cutting and polishing production line disclosed by the invention has the characteristics that the foam glass is automatically polished and transported, the polished fine powder is recovered, a full-automatic operation line for the foam glass from the blank to the finished product is realized, the speed is high, and the cutting precision is high.
Description
Technical field
The invention belongs to for the full-automatic continuous foam glass-cutting polishing production line in foam glass continuous production processes.
Background technology
Along with the continuous extension of foam glass application, from single chemical heat insulation mansion exterior-wall heat insulation till now, foam glass consumption is in continuous increase.Foam glass is foamed into foamed glass blank through foaming kiln, then by the annealing process of annealing kiln, finally out be the blank of surface irregularity, cut into 6 smooth faces through cutting machine, become final required product.
The market status:
Instantly the shaping cutting of foam glass market adopted all needs up, down, left, right, before and after to cut separately, and upper and lower surface cutting saw blade wire cutting machine, manually pushes workbench; Upper and lower surface is taked manually to remove bubble upset.The cutting of face, left, right, front and rear adopts hacksaw dish High Rotation Speed, pushes workbench and cuts, and the conversion cutting of each face is taked manually to remove bubble.Manual operation workload is large, and labour intensity is high, can produce dust in cutting process, adopts dust-precipitator to collect and cuts dust accordingly; But the waste material of saw blade Linear cut cutting is all strip, also needs special messenger to process waste material, and can cause reentrainment of dust.Tradition cutting operating efficiency is low, and average cutting one block of blank needs 2.5 minutes, and 1 people 1 day only can cut 8 ~ 10 sides.Cutting accuracy aspect is also difficult to ensure, large by man's activity.
Summary of the invention
In order to overcome above-mentioned defect, the object of this invention is to provide a kind of full-automatic continuous foam glass-cutting polishing production line.
To achieve these goals, the present invention adopts following technical scheme
Full-automatic continuous foam glass-cutting polishing production line, production-line technique flow process is as follows:
Foamed glass blank material loading, deliver to top sanding apparatus to polish, blank after the polishing of top delivers to bottom sanding apparatus polishing by turning device upset, location, side is carried out after the polishing of bottom, enter left and right side sanding apparatus polishing, traversing by 90 degree, carry out location, side, enter the sanding apparatus polishing of forward and backward side, accelerate output and deliver to cutter sweep cutting.
Top sanding apparatus, it comprises frame, plane polisher structure, electric up-down governor motion and automatic conveying device, automatic conveying device is positioned at above framework soleplate, automatic conveying device plane polisher structure is positioned at above automatic carriage, and electric up-down governor motion is arranged between the top board of frame and base plate.
Turning device, it comprises frame, positioner and mechanical handspring bubble mechanism, and mechanical handspring bubble mechanism and positioner are all arranged in frame, and the conveyance arm of mechanical handspring bubble mechanism exceeds one end of frame.
Bottom sanding apparatus, it comprises frame, plane polisher structure, electric up-down governor motion and automatic conveying device, automatic conveying device is positioned at above framework soleplate, automatic conveying device plane polisher structure is positioned at above automatic carriage, and electric up-down governor motion is arranged between the top board of frame and base plate.
Left and right side sanding apparatus, it comprises frame, side workpiece polishing mechanism, Pneumatic pressure roller arrangement and automatic conveying device, one end of Pneumatic pressure roller arrangement is connected with frame, and Pneumatic pressure roller arrangement is positioned at the top of side workpiece polishing mechanism, and side workpiece polishing mechanism is positioned at the both sides of automatic conveying device.
90 degree of Traverse Displacement Units, it comprises frame, lift-sliding machine and roller conveyor, and lift-sliding machine is connected with frame, and lift-sliding machine is positioned at the top of roller conveyor.
Cutter sweep, it comprises saw blade formula pingqie machine, automatic conveying device.
This equipment can the foam glass dimensions of surface trimming continuously comprise: long 100 ~ 2000mm, wide 100 ~ 1200mm, thick 10 ~ 300mm.Each size can adjust separately.Surface planarity can reach ± 0.5mm, and diagonal angle dimension can reach ± 0.5mm.This equipment is equipped with dust arrester installation in each cut surface of foam glass, can dust in continuous absorption cutting process, reduces foam glass cutting dust.
Feature of the present invention is: foam glass automatically grinding, automatic transport, and the fine powder of polishing realizes reclaiming, and realizes entire roboticized work line from blank to finished product, and speed is fast, and cutting accuracy is high.
Accompanying drawing explanation
Fig. 1 is production line flow chart of the present invention.
Fig. 2 is top of the present invention, bottom sanding apparatus structure chart.
Fig. 3 is turning device structure chart of the present invention.
Fig. 4 is that the present invention is longitudinal, transverse side sanding apparatus figure.
Fig. 5 is 90 degree of this Traverse Displacement Unit structure charts.
Capital equipment on full-automatic continuous foam glass-cutting polishing production line includes:
-material loading and foamed glass blank receiving system;
-be separated positioner;
-top sanding apparatus 1;
-turning device 2;
-bottom sanding apparatus 3;
-longitudinal side sanding apparatus 4;
-90 degree Traverse Displacement Units 5;
-transverse side sanding apparatus 6;
-cutter sweep 7.
1. material loading and foamed glass blank receiving system:
Foamed glass blank is sent into polishing production line by this device.Adopt pipeline pattern, pipeline adopts abrasive rubber.Adopt artificial loading, manually blank is transported on production line.According to speed of production situation, the blank of some foam glass production lines can be received simultaneously.
2. positioner is separated
This device is separated after being accelerated by foam glass by accelerator card chain.
3. top, bottom sanding apparatus 1,3:
This device is provided with 3 cover polishing rollers 8, and polishing roller 8 is provided with wolfram steel roller or chiltern grinding tool.Polishing roller 8 connects through shaft coupling with 5.5KW motor, to reach the object that grinding tool runs up.3 cover polishing roller 8 independent operatings, polishing roller 8 connects synchronous elevator 9, and polishing thickness can be adjusted by synchronous elevator 9.Synchronous elevator 9 is provided with height measuring device, and after control system sets a thickness, the height of setting adjusted to automatically by lift 9.Normal production can use 2 covers wherein, a set of for subsequent use, also can use together by 3 covers.3 cover rollers are installed on same platform, adopt large load reversely hung Yong electric cylinder lift adjustment height, realize polishing different-thickness.This mechanism stable, fully dust-proof, lifting precisely.
Adopt shelf type pipeline 10 to carry blank, stepper motor acceleration and deceleration machine drives.Excellent power plate (band lines) is fixed, in order to anti-skid wearable in the every block shelf face of shelf type pipeline 10.Pipeline 10 shelf (crossing cutter place) is located by bottom guide track, and it is convenient to change, resistance to dust.
4. turning device 2
The foam glass upset that top is polished complete by this device, makes bottom not have the one side of polishing upwards.Adopt manipulator 11 180o to turn over bubble location, the middle transition that device is used for top and bottom polishing line is connected.Good reliability, not disfiguring workpiece, remove bubble and locate disposable completing.
5. longitudinal side sanding apparatus 4
Side polishing is polished by 2 side emery wheels 12, and emery wheel 12 is fixed on 2 sides, is directly connected by motor, drives emery wheel 12 High Rotation Speed, 2 sides about cutting foam glass.Adopt shelf type pipeline 10 to carry foam glass, drive with stepper motor acceleration and deceleration machine.
Side sand milling Pneumatic pressure roller arrangement 13: side sand milling Pneumatic pressure roller arrangement 13 is for polishing location, side, partially dynamic about preventing workpiece.Induction workpiece put in place press down (pressure adjustable) workpiece cross cutter after automatically on carry.
6. 90 degree of Traverse Displacement Units 5
The foam glass upset polished in left and right side by this device, equipment arrangement holds 90 degree, reaches 2, polishing front and back.Equipment is by lift-sliding machine 14, and roller conveyor 15 forms, and blank is first transported to end by roller conveyor 15, and cylinder location 16 is equipped with in end.Top is after cylinder, and proximity switch provides a signal, and lift-sliding machine 14 rises, and chain conveying starts, and reaches 90 degree of traversing objects.
7. transverse side sanding apparatus 6
This device is with longitudinal side sanding apparatus.Side polishing is polished by 2 side emery wheels 12, and emery wheel 12 is fixed on 2 sides, is directly connected by motor, drives emery wheel 12 High Rotation Speed, 2 sides about cutting foam glass.Adopt shelf type pipeline 10 to carry foam glass, drive with stepper motor acceleration and deceleration machine.
Side sand milling Pneumatic pressure roller arrangement 13: side sand milling Pneumatic pressure roller arrangement 13 is for polishing location, side, partially dynamic about preventing workpiece.Induction workpiece put in place press down (pressure adjustable) workpiece cross cutter after automatically on carry.
8. cutter sweep 7
After transverse side polishing, enter and accelerate to export belt, the foam glass of having polished is cut by cast-cutting saw, cuts into product.
Electric control system
Control system consists of the following components:
Master control system
A set of master control cabinet, this cabinet is referred to as TM cabinet.All kinds of switches, control button etc. for arranging state are housed cashier's office in a shop.This cabinet also provides a mimic panel, provides the duty of system equipment very intuitively in addition.
The core of the logic control device of system is Siemens S7-300 programmable controller (PLC).At automated manner, it undertakes the operation of all appliance arrangements and all kinds of logic control function.
A user operation plate also installed by master control cabinet, talks with, set various parameters etc. for direct and PLC.
A complete set of power configuration.
The precise localizer part of each position, includes: encoder, optoelectronic switch, proximity switch and the device for detecting all devices operation detection.
All scenes are equipped with and start and emergency stop (apparatus).
Dust pelletizing system
The cutting appliance that all cutting action equipment adopts is emery wheel or the polishing of wolfram steel roll shaft, polishing waste material is powdery medium, and each device of this production line takes closed structure, at device bottom design gas skirt, each gas skirt subterranean pipe line connects, and pipeline is connected to deduster.Deduster starts, and is focused on by dust.Sack cleaner selected by deduster, and model is: LMTC96-6.The dust of deduster process is carried through embedded scraper transporter, delivers to feed bin through bucket elevator, leaves concentratedly, and periodic exhaustion is through transported on trucks recycling or rickyard.
Cutting efficiency is high, and the cutting cycle can reach 10 seconds one piece the soonest.And can 24 hours continous ways cut, workman's utilization rate is high, only needs 1 people put blank, 1 people's harvest product.
This equipment can the foam glass dimensions of surface trimming continuously comprise: long 100 ~ 2000mm, wide 100 ~ 2000mm, thick 10 ~ 300mm.Each size can adjust separately.Surface planarity can reach ± 0.5mm, and diagonal angle dimension can reach ± 0.5mm.
Claims (1)
1. a full-automatic continuous foam glass-cutting polishing production line, it is characterized in that: this production-line technique flow process is as follows: foamed glass blank material loading, deliver to top sanding apparatus to polish, blank after the polishing of top delivers to bottom sanding apparatus polishing by turning device upset, location, side is carried out after the polishing of bottom, enter left and right side sanding apparatus polishing, overturn traversing by roll-over table, carry out location, side, enter the sanding apparatus polishing of forward and backward side, accelerate output and deliver to cutter sweep cutting finished product;
Wherein top, bottom sanding apparatus comprise: frame, plane polisher structure, electric up-down governor motion and automatic conveying device, automatic conveying device is positioned at above framework soleplate, plane polisher structure is positioned at above automatic carriage, and electric up-down governor motion is arranged between the top board of frame and base plate;
Wherein turning device comprises: frame, positioner and mechanical handspring bubble mechanism, and mechanical handspring bubble mechanism and positioner are all arranged in frame, and the conveyance arm of mechanical handspring bubble mechanism exceeds one end of frame;
Wherein left and right side sanding apparatus comprises: frame, side workpiece polishing mechanism, Pneumatic pressure roller arrangement and automatic conveying device, one end of Pneumatic pressure roller arrangement is connected with frame, Pneumatic pressure roller arrangement is positioned at the top of side workpiece polishing mechanism, and side workpiece polishing mechanism is positioned at the both sides of automatic conveying device;
Wherein forward and backward side sanding apparatus comprises: frame, lift-sliding machine and roller conveyor, and lift-sliding machine is connected with frame, and lift-sliding machine is positioned at the top of roller conveyor;
Wherein cutter sweep comprises: saw blade formula pingqie machine, automatic conveying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210052152.7A CN102615563B (en) | 2012-03-02 | 2012-03-02 | Full-automatic continuous foam glass cutting and polishing production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210052152.7A CN102615563B (en) | 2012-03-02 | 2012-03-02 | Full-automatic continuous foam glass cutting and polishing production line |
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| CN102615563A CN102615563A (en) | 2012-08-01 |
| CN102615563B true CN102615563B (en) | 2015-05-06 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103214175A (en) * | 2013-04-19 | 2013-07-24 | 浙江华尔绝热科技有限公司 | Foam glass cutting device |
| CN104191331B (en) * | 2014-09-04 | 2017-05-10 | 浙江天竹工贸有限公司 | Full-automatic edge-sanding polisher |
| CN106182457B (en) * | 2016-08-26 | 2017-12-01 | 嘉善金亿精密铸件有限公司 | A kind of ceramic wafer process units |
| CN111451892B (en) * | 2019-01-22 | 2021-05-07 | 泉州新新途金刚石工具有限公司 | Automatic polishing assembly for gang saw steel belt |
| CN110405601A (en) * | 2019-07-08 | 2019-11-05 | 清远科林特克新材料有限公司 | Surface polishing system |
| CN110978120B (en) * | 2019-11-25 | 2021-03-30 | 上海交通大学 | Improved accurate automatic machining process and system for non-rigid material hexahedron |
| CN110948241A (en) * | 2019-11-25 | 2020-04-03 | 上海交通大学 | Accurate automatic machining process and system for non-rigid material hexahedron |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101224946B (en) * | 2008-01-30 | 2012-05-23 | 东旭集团有限公司 | Automatic production line for TFT-LCD glass substrate |
| CN201324999Y (en) * | 2008-11-17 | 2009-10-14 | 广东科达机电股份有限公司 | Polishing production line of ceramic ultra-large ultra-thin sheet |
| JP5605554B2 (en) * | 2009-09-17 | 2014-10-15 | 旭硝子株式会社 | Glass plate local polishing apparatus, glass plate local polishing method, glass product manufacturing apparatus, and glass product manufacturing method |
| CN102139466A (en) * | 2010-12-16 | 2011-08-03 | 尹青 | Glass producing system |
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