A kind of novel sewing machine lubricant and preparation method thereof
Technical field
The present invention relates to the required extreme pressure lubricant technical field of sliding between the component of machine, relate to a kind of novel sewing machine lubricant and preparation method thereof specifically.
Background technology
Knitting machine and sewing machine generally use petroleum product as its lubricant in the prior art at home and abroad, the raw material that uses in the petroleum product is for containing insalubrious aromatic hydrocarbon base oil, and then adds some low friction compounds, antioxidant and rust-preventive agent etc. and make the lubricant of using on the sewing machine in it.Along with the needs of modernized society's development, people also generally improve the requirement of lubricant product, and as low cost, high-level efficiency, easily degraded, low-carbon (LC), environmental protection, health etc., these requirements all are everyone and the required social responsibility of bearing of each enterprise.
The patent documentation of the sewing machine lubricant agent special composition of prior art has, documents one: patent name: use in sewing machine lubricant compositions, the patent No.: 200310114143.7, the product main component: mineral oil, additive are boride (as borate, dibenzyl borate etc.), phosphorus compound (as: phosphorous acid ester, phosphoric acid ester etc.), sulfide (as: sulfuration grease, olefine sulfide etc.) etc.; Documents two: patent name: be used for the lubricant of sewing machine, the patent No.: 200610141534.1, product main component: 20-60% mineral oil, additive (as wax, synthetic ester, antioxidant, rust-preventive agent) etc.And two pieces of documents one of the prior art are that cost is higher, and lubricity is bad, and work-ing life is short; The 2nd, be difficult to wash the oil stain smell on the cloth cover, had a strong impact on the quality of cloth cover, and contained and be difficult for biodegradable mineral oil.How can provide that a kind of lubricity is good, with low cost, the novel sewing machine lubricant of easy cleaning becomes the urgent demand of people.
Summary of the invention
The objective of the invention is to overcome deficiency of the prior art, the lubricity that provides a kind of market in urgent need to update is good, cost is low, long service life, easy cleaning, do not contain mineral oil, do not pollute novel sewing machine lubricant of cloth cover and preparation method thereof.
The objective of the invention is to realize: a kind of novel sewing machine lubricant by following scheme, it is made up of following weight percentages: 2~12% oil soluble friction improvers, 2~12% tensio-active agents, 10~45% soluble oils, 0.5~8% rust-preventive agent, comprehensive consumption is 1.5~7% antioxidant, sterilant, defoamer and smell conditioning agent, 15~55% solubilisation aids, described oil soluble friction improver, tensio-active agent, soluble oil, rust-preventive agent, antioxidant, sterilant, defoamer, the weight percentage sum of smell conditioning agent and solubilisation aids is 100%;
Wherein:
In the promising oleic acid of oil soluble friction improver, octadecenic acid, sebacic acid, dimeracid, stearic acid, palmitinic acid, lauryl alcohol, hexadecanol, stearyl alcohol and the gum resin one or more;
Tensio-active agent is one or more in betaine type amphoteric surfactant, sorbitan monooleate, Yatall MA fatty amide, lauryl alcohol ethylene oxide condensate, saponifying agent, potassium hydroxide, Monoethanolamine MEA BASF and the diethanolamine;
Soluble oil is one or more in turkey red oil, polyoxyethylene glycol, glycerol, ethylene glycol and the water-soluble silicon oil;
Rust-preventive agent is one or more in petroleum sodium sulfonate, barium mahogany sulfonate, zinc naphthenate and the neutral dinonyl naphthalene sulfonate barium.
Described solubilisation aids is one or more in Virahol, isooctyl alcohol, propyl carbinol, n-propyl alcohol, methyl alcohol, ethanol, the fourth alcohol and water.
The optimum weight per-cent of each raw material is in the novel sewing machine lubricant of the present invention: 5~8% oil soluble friction improvers, 3~10% tensio-active agents, 20~40% soluble oils, 1~4% rust-preventive agent, comprehensive consumption is 2.5~5% antioxidant, sterilant, defoamer and smell conditioning agent, 15~55% solubilisation aids, the weight percentage sum of described oil soluble friction improver, tensio-active agent, soluble oil, rust-preventive agent, antioxidant, sterilant, defoamer, smell conditioning agent and solubilisation aids is 100%.
Described antioxidant is a phenyl-selenide, and sterilant is three red oil, and defoamer is a water-soluble dimethyl silicone oil, and the smell conditioning agent is a lemon flavour.
Contain polar group in the described oil soluble friction improver, there is very strong adsorptive power the metallic surface, metal has been formed protective membrane, thereby reduced friction and wearing and tearing.Alcohol contains one to three hydroxyl in the described oil soluble friction improver, and wherein the molecular structural formula of polyoxyethylene glycol is:
Table one: the heat of adsorption of oil soluble friction improver and the relation of polishing machine in the novel sewing machine lubricant of the present invention
The oil soluble friction improver |
Heat of adsorption (cal/g) |
Abrasion loss (mm
2)
|
Oleic acid |
9.6 |
?1.7 |
Stearic acid |
36.0 |
?0.8 |
Hexadecanol |
8.0 |
?2.4 |
The molecular formula of described betaine type amphoteric surfactant is:
Ethylene glycol can generate ester with inorganic or organic acid reaction in the described soluble oil, and general elder generation only reacts with a hydroxyl, through elevated temperature, increases methods such as sour consumption, can all form ester by two hydroxyls.
The molecular weight of described rust-preventive agent petroleum sodium sulfonate is big more, and its rustless property is good more, and Fig. 1 is under wet condition, the molecular-weight average of rust-preventive agent petroleum sodium sulfonate and the graphic representation of rusting rate after 60 days.
The neutral dinonyl naphthalene sulfonate barium of described rust-preventive agent synthetic is to carry out hydrocarbonylation with the propylene dimerization body or with nonene cut and the naphthalene of polymer gasoline cutting, produces the dinonyl naphthalene, makes with extra care the product that obtains again after sulfonation and metallization.
Described solubilisation aids butanols can dissolve alkaloid, rubber, grease, various natural and synthetic resins such as glycerine three rosin esters etc.Molecular formula: C
4H
10O, molecular weight: 74.12, outward appearance is a colourless transparent liquid, and special aromatic odour is arranged, its proportion: 0.81 (20 ℃), boiling point: 117 ℃.
Described defoamer water-soluble dimethyl silicone oil is odorless, tasteless, transparent organic liquid, and its chemical structural formula is:
Novel sewing machine lubricant of the present invention is the oil soluble lubricating agent, and the emulsification through tensio-active agent makes it water-soluble.
The preparation method of novel sewing machine lubricant of the present invention is: agitator is housed and has in the container of heating unit at one, add the oil soluble friction improver, be warming up to 75~80 ℃, insulation reaction 30min adds tensio-active agent, soluble oil, rust-preventive agent, antioxidant and sterilant, insulation reaction 30min again, be cooled to 30 ℃, add solubilisation aids, defoamer and smell conditioning agent at last, reaction 20min promptly makes finished product after filtering and packaging.
The invention has the advantages that: novel sewing machine lubricant of the present invention is good, the easy cleaning of a kind of lubricity, with low cost, long service life, do not pollute the lubricant of cloth cover; novel sewing machine lubricant of the present invention also is equally applicable to circular knitting machine; very environmental protection of novel sewing machine lubricant of the present invention; by biological degradation, be a kind of circular knitting machine of mineral oil and lubricant agent special of sewing machine of not containing easily.The preparation method of novel sewing machine lubricant of the present invention is with low cost, and is easy and simple to handle, applies on a large scale easily.
Description of drawings
Fig. 1 is the molecular-weight average of rust-preventive agent petroleum sodium sulfonate and the graphic representation of rusting rate.
Embodiment
The present invention will be further described below in conjunction with the drawings and specific embodiments.
Embodiment 1: a kind of novel sewing machine lubricant, it is characterized in that: it is made up of following weight percentages: 2% oil soluble friction improver, 2% tensio-active agent, 10% soluble oil, 0.5% rust-preventive agent, comprehensive consumption is 1.5% antioxidant, sterilant, defoamer and smell conditioning agent, 15~55% solubilisation aids, the weight percentage sum of described oil soluble friction improver, tensio-active agent, soluble oil, rust-preventive agent, antioxidant, sterilant, defoamer, smell conditioning agent and solubilisation aids is 100%.
Wherein: one or more in the promising oleic acid of oil soluble friction improver, octadecenic acid, sebacic acid, dimeracid, stearic acid, palmitinic acid, lauryl alcohol, hexadecanol, stearyl alcohol and the gum resin;
Tensio-active agent is one or more in betaine type amphoteric surfactant, sorbitan monooleate, Yatall MA fatty amide, lauryl alcohol ethylene oxide condensate, saponifying agent, potassium hydroxide, Monoethanolamine MEA BASF and the diethanolamine;
Soluble oil is one or more in turkey red oil, polyoxyethylene glycol, glycerol, ethylene glycol and the water-soluble silicon oil;
Rust-preventive agent is one or more in petroleum sodium sulfonate, barium mahogany sulfonate, zinc naphthenate and the neutral dinonyl naphthalene sulfonate barium.
Described solubilisation aids is one or more in Virahol, isooctyl alcohol, propyl carbinol, n-propyl alcohol, methyl alcohol, ethanol, the fourth alcohol and water.
Described antioxidant is a phenyl-selenide, and sterilant is three red oil, and defoamer is a water-soluble dimethyl silicone oil, and the smell conditioning agent is a lemon flavour.
The preparation method of novel sewing machine lubricant of the present invention is: agitator is housed and has in the container of heating unit at one, add oleic acid, dimeracid, in palmitinic acid and the gum resin one or more, be warming up to 75~80 ℃, insulation reaction 30min, add betaine type amphoteric surfactant again, sorbitan monooleate, the Yatall MA fatty amide, potassium hydroxide, in Monoethanolamine MEA BASF and the diethanolamine one or more and water-soluble silicon oil, petroleum sodium sulfonate, three red oil, in two selenium and the neutral dinonyl naphthalene sulfonate barium one or more, insulation reaction 30min, be cooled to 30 ℃, add Virahol at last, ethanol, in the fourth alcohol and water one or more and water-soluble dimethyl silicone oil and lemon flavour, reaction 20min promptly makes finished product after filtering and packaging.
Embodiment 2: other condition of novel sewing machine lubricant of the present invention is all identical, difference is the weight percent of each component: 12% oil soluble friction improver, 12% tensio-active agent, 45% soluble oil, 8% rust-preventive agent, comprehensive consumption is 7% antioxidant, sterilant, defoamer and smell conditioning agent, 55% solubilisation aids, described oil soluble friction improver, tensio-active agent, soluble oil, rust-preventive agent,, the weight percentage sum of antioxidant, sterilant, defoamer, smell conditioning agent and solubilisation aids is 100%.
Embodiment 3: other condition of novel sewing machine lubricant of the present invention is all identical, difference is the weight percent of each component: 8% oil soluble friction improver, 10% tensio-active agent, 40% soluble oil, 4% rust-preventive agent, comprehensive consumption is 5% antioxidant, sterilant, defoamer and smell conditioning agent, 55% solubilisation aids, the weight percentage sum of described oil soluble friction improver, tensio-active agent, soluble oil, rust-preventive agent, antioxidant, sterilant, defoamer, smell conditioning agent and solubilisation aids is 100%.
Table two: the present invention provides the prescription of 3 embodiment a, embodiment b and embodiment c in addition and forms
Material name |
Embodiment a (unit: %) |
Embodiment b (unit: %) |
Embodiment c (unit: %) |
Oleic acid |
?1.5 |
?- |
?1 |
Dimeracid |
?2 |
?3 |
?1 |
Gum resin |
?- |
?0.5 |
?- |
Diethanolamine |
?- |
?3.5 |
?2.8 |
Monoethanolamine MEA BASF |
?3.5 |
?- |
?- |
Stearyl alcohol |
?- |
?1.5 |
?- |
Hexadecanol |
?- |
?- |
?1.5 |
Palmitinic acid |
?- |
?- |
?1.3 |
Potassium hydroxide (30% aqueous solution) |
?1.5 |
?1.8 |
?2 |
Betaine type amphoteric surfactant |
?1.5 |
?1.5 |
?1.5 |
Sorbitan monooleate |
?0.5 |
?- |
?0.5 |
The Yatall MA fatty amide |
?- |
?0.5 |
?- |
Glycerol |
?8 |
?- |
?5 |
Polyoxyethylene glycol |
- |
16 |
12 |
Virahol |
- |
2 |
- |
Water-soluble silicon oil |
1 |
0.5 |
0.2 |
Petroleum sodium sulfonate |
0.5 |
- |
0.5 |
Neutral dinonyl naphthalene sulfonate barium |
- |
0.2 |
- |
Ethanol |
- |
2 |
- |
Butanols |
4.5 |
2 |
4.2 |
Water |
45 |
45 |
43 |
Three red oil |
0.3 |
0.3 |
0.3 |
Phenyl-selenide |
0.1 |
0.1 |
0.1 |
Lemon flavour |
0.1 |
0.1 |
0.1 |
Ethylene glycol |
30 |
19.5 |
23 |
Novel sewing machine lubricant of the present invention also is equally applicable to circular knitting machine, and the outward appearance of novel sewing machine lubricant product of the present invention is faint yellow to water white uniform liquid.During use, directly inject the oil hole of indicating on the oil storage barrel of circular knitting machine and sewing machine or the machine and get final product.
Should be noted that at last; above content is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; the simple modification that those of ordinary skill in the art carries out technical scheme of the present invention or be equal to replacement does not all break away from the essence and the scope of technical solution of the present invention.