CN102290700A - Automatic assembling method for multilayer connector, automatic assembling equipment and multilayer connector - Google Patents

Automatic assembling method for multilayer connector, automatic assembling equipment and multilayer connector Download PDF

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Publication number
CN102290700A
CN102290700A CN2011101034603A CN201110103460A CN102290700A CN 102290700 A CN102290700 A CN 102290700A CN 2011101034603 A CN2011101034603 A CN 2011101034603A CN 201110103460 A CN201110103460 A CN 201110103460A CN 102290700 A CN102290700 A CN 102290700A
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China
Prior art keywords
terminal
multilayer connector
insulating body
assembling device
connector
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CN2011101034603A
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CN102290700B (en
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袁谷文
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DONGGUAN WINMADE TECHNOLOGIES Co Ltd
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DONGGUAN WINMADE TECHNOLOGIES Co Ltd
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Abstract

The invention discloses an automatic assembling method for a multilayer connector, which comprises the following steps of: preparing a vibrating disk automatic feeding device; corresponding to the types of terminals in the multilayer connector, arranging terminal assembling devices with the same amount with the terminals in the multilayer connector; automatically carrying out three working procedures of carrying out bending forming on one type of terminal, cutting off the terminal from a material tape and inserting the terminal into a corresponding insulation body and cutting off scraps of the terminal by the corresponding terminal assembling device; sequentially arranging the terminal assembling devices at one side of a worktable, arranging a linkage rod on the worktable and sequentially conveying the insulation bodies of the multilayer connector to corresponding assembling process positions by the linkage rod; and after sequentially assembling various types of terminals on the corresponding insulation bodies of the multilayer connector by the terminal assembling devices, arranging and fixing a rear cover on the isolation bodies of the multilayer connector so as to complete the assembling operation. The invention also discloses automatic assembling equipment for implementing the method and the multilayer connector prepared by the method and the automatic assembling equipment.

Description

A kind of multilayer connector automatic assembly method, automatic assembly equipment and this multilayer connector
Technical field
The present invention relates to connector, particularly a kind of multilayer connector automatic assembly method, a kind of automatic assembly equipment and a kind of multilayer connector that makes by this method and apparatus of implementing this method.
Background technology
In the prior art, connector is a kind of parts that we electronic engineering technical staff often contacts.Its effect is very simple: be blocked in circuit between place or the isolated obstructed circuit, erect the bridge of communication, thereby make current flowing, make circuit realize intended function.Connector is indispensable parts in the electronic equipment, observes along the path of current flowing, and you have always found one or more connectors.Connector form and structure are Protean, along with differences such as application, frequency, power, applied environments, various multi-form connectors are arranged.For example, the connector of the usefulness of lighting a lamp on the court and the connector of hard disk drive, and the connector of lighting rocket differs widely.But whatsoever the connector of sample all will guarantee the smooth and easy continuous and circulation reliably of electric current.With regard to general reference, connector is connected is not limited only to electric current, in today of photoelectron technology fast development, in the fibre system, the carrier that transmits signal is a light, glass and plastics have replaced the lead in the circuit common, but also use connector in the photo-signal channel, and their effect is identical with circuit connector.
The assembling great majority of USB connector all are by manually carrying out at present, the particularly assembling of multilayer connector, at present generally still by manually carrying out, by the bending forming that manually carries out terminal, the insertion of terminal, the excision of scrap (bridge) material etc., the consumption rate in staff man-hour of unit product is higher, the production cost of unit product also increases thereupon, production efficiency is low, along with the market demand scale that enlarges day by day, depend merely on that manually connector to be assembled be to be difficult to satisfy market demand, tend to occur the phenomenon of delay in delivery.And by manually assembling, the difficult quality control of product causes fraction defective high, has equally also increased production cost.
Summary of the invention
The objective of the invention is to, a kind of multilayer connector automatic assembly method, a kind of automatic assembly equipment are provided, application by this method and apparatus, thereby can improve the manufacturing efficient of multilayer connector, and reduced the fraction defective of product, effectively save cost, improve the market competitiveness of enterprise.
The present invention also provides a kind of multilayer connector.
The technical scheme that the present invention is adopted for achieving the above object is:
A kind of multilayer connector automatic assembly method, it may further comprise the steps:
(1) preparation one vibrating disc automatic feeding is by the insulating body of this vibrating disc automatic feeding automatic transport multilayer connector;
(2) the terminal kind in should the multilayer connector is provided with the terminal assembling device of equal number, to this terminal assembling device place, the terminal assembling device carries out a kind of bending forming of types of terminals, terminal is cut off and is inserted into the insulating body and with terminal scrap (bridge) material from strip excise this three operations terminal automatically by web feed;
(3) described terminal assembling device is set in turn in a side of a workbench, the corresponding a kind of types of terminals of each terminal assembling device, this vibrating disc automatic feeding is connected on the workbench by a feeding track, be provided with a trace in this workbench, the insulating body of described multilayer connector be transported to each assembly process position successively by this trace;
(4) after polytype terminal being assembled to successively on the insulating body of this multilayer connector by the terminal assembling device, on the insulating body of this multilayer connector, installing and fixing a bonnet and promptly finish assembling work;
(5) described terminal assembling device, all power resources are pneumatics, all power is all by air cylinder driven;
(6) described terminal assembling device, all action commands are all controlled by the PLC controller.
As a further improvement on the present invention, described terminal assembling device comprises a terminal kink, one cuts off an insertion section and a scrap (bridge) material excision portion, this terminal kink, cut off insertion section and scrap (bridge) material excision portion and be set in turn in workbench one side, an and assembly process position on the corresponding workbench 3 of difference, this terminal kink is with the terminal bending forming on the strip, this cut-out insertion section cuts off terminal and be inserted into the insulating body of multilayer connector from strip, this scrap (bridge) material excision portion will insert the redundance excision of terminal in the insulating body of multilayer connector, described terminal kink, cut off insertion section and scrap (bridge) material cut-out not by an air cylinder driven, described cylinder is by a PLC controller Control work.
As a further improvement on the present invention, described cylinder is connected with an air valve by two tracheaes respectively, each air valve is by relay control, and described air valve is connected on the air compressor machine, and described relay is electrically connected with a PLC controller and by this PLC controller Control work.
A kind of automatic assembly equipment of implementing aforementioned multilayer connector automatic assembly method, it comprises the vibrating disc automatic feeding of the described multilayer connector of automatic transport insulating body, the bending forming that carries out a kind of types of terminals automatically with the setting of the described multilayer connector of correspondence upper terminal kind, terminal is cut off and is inserted into the insulating body and terminal scrap (bridge) material excised the plurality of terminals assembling device of these three operations from strip, described vibrating disc automatic feeding is connected on the workbench by a feeding track, is provided with one in this workbench described multilayer connector insulating body is transported to the trace of each assembly process position.
As a further improvement on the present invention, described terminal assembling device comprises a terminal kink, one cuts off an insertion section and a scrap (bridge) material excision portion, this terminal kink, cut off insertion section and scrap (bridge) material excision portion and be set in turn in workbench one side, an and assembly process position on the corresponding workbench of difference, described terminal kink, cut off insertion section and scrap (bridge) material cut-out not by an air cylinder driven, described cylinder is connected with an air valve by two tracheaes respectively, each air valve is by relay control, described air valve is connected on the air compressor machine, described relay is electrically connected with a PLC controller and by this PLC controller Control work, described terminal kink is a bending head of being located on the cylinder output shaft, be provided with a pair of bending bed die that should bending head in the place ahead of this bending head, described cut-out insertion section is to be located at one on the cylinder output shaft terminal is downcut and clamp the anchor clamps of terminal from strip, and described scrap (bridge) material excision portion is located at one on the cylinder output shaft to cut off anchor clamps.
As a further improvement on the present invention, described terminal assembling device quantity is three, category-A terminal, category-B terminal and C class terminal on these three corresponding described multilayer connectors of terminal assembling devices difference.
As a further improvement on the present invention, described trace comprises one by the montant that can move forward and backward and rotate, and is provided with plurality of cross bars by described each assembly process location interval on this montant.
A kind of by the prepared multilayer connector of aforementioned automatic assembly equipment, it comprises an insulating body, in this insulating body, be provided with three interfaces from top to bottom, be provided with some C class terminals in the interface above being in, be provided with some category-B terminals in the interface that mediates, be provided with several A class terminal in the interface below being in, be fixed with a bonnet in the bottom of this insulating body.
As a further improvement on the present invention, described C class terminal, category-B terminal and category-A terminal include one with the butt joint termination contact a Plug Division and a connecting portion that is communicated with lead, this Plug Division and connecting portion are perpendicular, this Plug Division is placed in the described interface, and this connecting portion stretches out described insulating body.
As a further improvement on the present invention, be equipped with on described Plug Division and the connecting portion and be convenient to described C class terminal, category-B terminal and category-A terminal and be fixed to clamping projection on the described insulating body.
Beneficial effect of the present invention is: by the application of the technology of the present invention, can improve the manufacturing efficient of multilayer connector, and reduce the fraction defective of product, guaranteed product quality, reduce labour cost, effectively save cost, improve the market competitiveness of enterprise.
Below in conjunction with accompanying drawing and embodiment, the present invention is further described.
Description of drawings
Fig. 1 is the structural representation of automatic assembling apparatus among the present invention;
Fig. 2 is structural representation Fig. 1 of multilayer connector among the present invention;
Fig. 3 is structural representation Fig. 2 of multilayer connector among the present invention.
Embodiment
Embodiment: see Fig. 1 to Fig. 3, a kind of multilayer connector of the present invention automatic assembly method, it may further comprise the steps:
(1) preparation one vibrating disc automatic feeding 1 is by the insulating body 6 of this vibrating disc automatic feeding 1 automatic transport multilayer connector;
(2) the terminal kind in should the multilayer connector is provided with the terminal assembling device 2 of equal number, to these terminal assembling device 2 places, terminal assembling device 2 carries out a kind of bending forming of types of terminals, terminal is cut off and is inserted into the insulating body 6 and with terminal scrap (bridge) material from strip excise this three operations terminal automatically by web feed;
(3) described terminal assembling device 2 is set in turn in a side of a workbench 3, each terminal assembling device 2 corresponding a kind of types of terminals, this vibrating disc automatic feeding 1 is connected on the workbench 3 by a feeding track 4, be provided with a trace 5 in this workbench 3, the insulating body 6 of described multilayer connector be transported to each assembly process position successively by this trace 5;
(4) after polytype terminal being assembled to successively on the insulating body 6 of this multilayer connector by terminal assembling device 2, on the insulating body 6 of this multilayer connector, installing and fixing a bonnet 7 and promptly finish assembling work:
(5) described terminal assembling device 2, all power resources are pneumatics, all power is all by air cylinder driven;
(6) described terminal assembling device 2, all action commands are all controlled by PLC controller 25.
Described terminal assembling device 2 comprises a terminal kink 21, one cuts off an insertion section 22 and a scrap (bridge) material excision portion 23, this terminal kink 21, cut off insertion section 22 and scrap (bridge) material excision portion 23 and be set in turn in workbench 3 one sides, an and assembly process position on the corresponding workbench 3 of difference, this terminal kink 21 is with the terminal bending forming on the strip, this cut-out insertion section 22 cuts off terminal and be inserted into the insulating body 6 of multilayer connector from strip, this scrap (bridge) material excision portion 23 will insert the redundance excision of terminal in the insulating body 6 of multilayer connector, described terminal kink 21, cut off insertion section 22 and scrap (bridge) material excision portion 23 and driven by a cylinder 24 respectively, described cylinder 24 is by a PLC controller 25 Control work.
Described cylinder 24 is connected with an air valve 27 by two tracheaes 26 respectively, and each air valve 27 is by a relay 28 controls, and described air valve 27 is connected on the air compressor machine 29, and described relay 28 is electrically connected with a PLC controller 25 and by these PLC controller 25 Control work.
A kind of automatic assembly equipment of implementing aforementioned multilayer connector automatic assembly method, it comprises the vibrating disc automatic feeding 1 of the described multilayer connector of automatic transport insulating body 6, the bending forming that carries out a kind of types of terminals automatically with the setting of the described multilayer connector of correspondence upper terminal kind, terminal is cut off and is inserted into the insulating body 6 and terminal scrap (bridge) material excised the plurality of terminals assembling device 2 of these three operations from strip, described vibrating disc automatic feeding 1 is connected on the workbench 3 by a feeding track 4, is provided with one in this workbench 3 described multilayer connector insulating body 6 is transported to the trace 5 of each assembly process position.
Described terminal assembling device 2 comprises a terminal kink 21, one cuts off an insertion section 22 and a scrap (bridge) material excision portion 23, this terminal kink 21, cut off insertion section 22 and scrap (bridge) material excision portion 23 and be set in turn in workbench 3 one sides, an and assembly process position on the corresponding workbench 3 of difference, described terminal kink 21, cutting off insertion section 22 and scrap (bridge) material excision portion 23 is driven by a cylinder 24 respectively, described cylinder 24 is connected with an air valve 27 by two tracheaes 26 respectively, each air valve 27 is by a relay 28 controls, described air valve 27 is connected on the air compressor machine 29, described relay 28 is electrically connected with a PLC controller 25 and by these PLC controller 25 Control work, described terminal kink 21 is for being located at the bending head 211 on cylinder 24 output shafts, be provided with a pair of bending bed die 212 that should bending head 211 in the place ahead of this bending head 211, the anchor clamps of terminal are downcut and clamped in described cut-out insertion section 22 with terminal from strip for being located at one on cylinder 24 output shafts, and described scrap (bridge) material excision portion 23 cuts off anchor clamps for being located at one on cylinder 24 output shafts.
Described terminal assembling device 2 quantity are three, category-A terminal 61, category-B terminal 62 and C class terminal 63 on the corresponding described multilayer connector of these three terminal assembling devices, 2 difference.Because the structure of described a plurality of terminal assembling devices 2 is identical, two terminal assembling devices 2 in addition in Fig. 1, have been omitted.In the present embodiment, earlier category-A terminal 61 is assembled in the insulating body 6, arrives the assembling work of category-B terminal 62 and C class terminal 63 then successively.
Described trace 5 comprises one by the montant 51 that can move forward and backward and rotate, and is provided with plurality of cross bars 52 by described each assembly process location interval on this montant 51.
A kind of by the prepared multilayer connector of aforementioned automatic assembly equipment, it comprises an insulating body 6, in this insulating body 6, be provided with three interfaces 64 from top to bottom, be provided with some C class terminals 63 in the interface 64 above being in, be provided with some category-B terminals 62 in the interface 64 that mediates, be provided with several A class terminal 61 in the interface 64 below being in, be fixed with a bonnet 7 in the bottom of this insulating body 6.
Described C class terminal 63, category-B terminal 62 and category-A terminal 61 include one with the butt joint termination contact a Plug Division 611 and a connecting portion that is communicated with lead 612, this Plug Division 611 is perpendicular with connecting portion 612, this Plug Division 611 is placed in the described interface 64, and this connecting portion 612 stretches out described insulating body 6.
Be equipped with on described Plug Division 611 and the connecting portion 612 and be convenient to described C class terminal 63, category-B terminal 62 and category-A terminal 61 and be fixed to clamping projection 613 on the described insulating body 6.
The insulating body 6 of multilayer connector is transported on the workbench 3 by feeding track 4, trace 5 work are pushed to insulating body 6 at terminal kink 21 places of terminal assembling device 2, this moment, category-A terminal 61 carried out bending forming by web feed to bending kink place, trace 5 works on and insulating body 6 is pushed to the cut-out insertion section 22 of terminal assembling device 2, cut off insertion section 22 with on the strip the category-A terminal 61 of bending forming grip and cut off from strip, then this category-A terminal 61 is pushed and be inserted into installation site corresponding in this insulating body 6, trace 5 works on and this insulating body 6 is pushed to scrap (bridge) material excision portion 23 places of terminal assembling device 2, this scrap (bridge) material contact site is the scrap (bridge) material on the connecting portion 612 of this category-A terminal 61 excision, thereby finished the operation process that category-A terminal 61 is assembled to insulating body 6.The assembling process of category-B terminal 62 and C class terminal 63 is identical with the assembling process of this category-A terminal 61, terminal assembling device 2 by correspondence carries out assembling work respectively, when these three kinds of terminals all assemble finish after, on insulating body 6, fix the automatic assembling work that bonnet 7 has promptly been finished this multilayer connector.When carrying out the assembling process of a multilayer connector, can carry out the assembling work of the different operations of other a plurality of multilayer connectors simultaneously, effectively raise production efficiency.
By the application of the technology of the present invention, can improve the manufacturing efficient of multilayer connector, and reduce the fraction defective of product, guaranteed product quality, reduce labour cost, effectively save cost, improve the market competitiveness of enterprise.
As described in the embodiment of the invention, with other multilayer connector automatic assembly methods, automatic assembly equipment and this multilayer connector of the same or similar structure of the present invention, all in protection range of the present invention.

Claims (10)

1. multilayer connector automatic assembly method, it is characterized in that: it may further comprise the steps:
(1) preparation one vibrating disc automatic feeding is by the insulating body of this vibrating disc automatic feeding automatic transport multilayer connector;
(2) the terminal kind in should the multilayer connector is provided with the terminal assembling device of equal number, to this terminal assembling device place, the terminal assembling device carries out a kind of bending forming of types of terminals, terminal is cut off and is inserted into the insulating body and with terminal scrap (bridge) material from strip excise this three operations terminal automatically by web feed;
(3) described terminal assembling device is set in turn in a side of a workbench, the corresponding a kind of types of terminals of each terminal assembling device, this vibrating disc automatic feeding is connected on the workbench by a feeding track, be provided with a trace in this workbench, the insulating body of described multilayer connector be transported to each assembly process position successively by this trace;
(4) after polytype terminal being assembled to successively on the insulating body of this multilayer connector by the terminal assembling device, on the insulating body of this multilayer connector, installing and fixing a bonnet and promptly finish assembling work;
(5) described terminal assembling device, all power resources are pneumatics, all power is all by air cylinder driven;
(6) described terminal assembling device, all action commands are all controlled by the PLC controller.
2. multilayer connector automatic assembly method according to claim 1, it is characterized in that, described terminal assembling device comprises a terminal kink, one cuts off an insertion section and a scrap (bridge) material excision portion, this terminal kink, cut off insertion section and scrap (bridge) material excision portion and be set in turn in workbench one side, an and assembly process position on the corresponding workbench of difference, this terminal kink is with the terminal bending forming on the strip, this cut-out insertion section cuts off terminal and be inserted into the insulating body of multilayer connector from strip, this scrap (bridge) material excision portion will insert the redundance excision of terminal in the insulating body of multilayer connector, described terminal kink, cut off insertion section and scrap (bridge) material cut-out not by an air cylinder driven, described cylinder is by a PLC controller Control work.
3. multilayer connector automatic assembly method according to claim 2, it is characterized in that, described cylinder is connected with an air valve by two tracheaes respectively, each air valve is by relay control, described air valve is connected on the air compressor machine, and described relay is electrically connected with a PLC controller and by this PLC controller Control work.
4. automatic assembly equipment of implementing the described multilayer connector of claim 1 automatic assembly method, it is characterized in that: it comprises the vibrating disc automatic feeding of the described multilayer connector of automatic transport insulating body, the bending forming that carries out a kind of types of terminals automatically with the setting of the described multilayer connector of correspondence upper terminal kind, terminal is cut off and is inserted into the insulating body and terminal scrap (bridge) material excised the plurality of terminals assembling device of these three operations from strip, described vibrating disc automatic feeding is connected on the workbench by a feeding track, is provided with one in this workbench described multilayer connector insulating body is transported to the trace of each assembly process position.
5. automatic assembly equipment according to claim 4, it is characterized in that, described terminal assembling device comprises a terminal kink, one cuts off an insertion section and a scrap (bridge) material excision portion, this terminal kink, cut off insertion section and scrap (bridge) material excision portion and be set in turn in workbench one side, an and assembly process position on the corresponding workbench of difference, described terminal kink, cut off insertion section and scrap (bridge) material cut-out not by an air cylinder driven, described cylinder is connected with an air valve by two tracheaes respectively, each air valve is by relay control, described air valve is connected on the air compressor machine, described relay is electrically connected with a PLC controller and by this PLC controller Control work, described terminal kink is a bending head of being located on the cylinder output shaft, be provided with a pair of bending bed die that should bending head in the place ahead of this bending head, described cut-out insertion section is to be located at one on the cylinder output shaft terminal is downcut and clamp the anchor clamps of terminal from strip, and described scrap (bridge) material excision portion is located at one on the cylinder output shaft to cut off anchor clamps.
6. automatic assembly equipment according to claim 5 is characterized in that, described terminal assembling device quantity is three, category-A terminal, category-B terminal and C class terminal on these three corresponding described multilayer connectors of terminal assembling devices difference.
7. automatic assembly equipment according to claim 6 is characterized in that, described trace comprises one by the montant that can move forward and backward and rotate, and is provided with plurality of cross bars by described each assembly process location interval on this montant.
8. one kind by the prepared multilayer connector of the described automatic assembly equipment of claim 4, it is characterized in that: it comprises an insulating body, in this insulating body, be provided with three interfaces from top to bottom, be provided with some C class terminals in the interface above being in, be provided with some category-B terminals in the interface that mediates, be provided with several A class terminal in the interface below being in, be fixed with a bonnet in the bottom of this insulating body.
9. multilayer connector according to claim 8, it is characterized in that, described C class terminal, category-B terminal and category-A terminal include one with the butt joint termination contact a Plug Division and a connecting portion that is communicated with lead, this Plug Division and connecting portion are perpendicular, this Plug Division is placed in the described interface, and this connecting portion stretches out described insulating body.
10. multilayer connector according to claim 9 is characterized in that, is equipped with on described Plug Division and the connecting portion to be convenient to described C class terminal, category-B terminal and category-A terminal and to be fixed to clamping projection on the described insulating body.
CN 201110103460 2011-04-25 2011-04-25 Automatic assembling method for multilayer connector, automatic assembling equipment Active CN102290700B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106961064A (en) * 2017-05-09 2017-07-18 东莞市普利星电子有限公司 A kind of terminal base automatically assembles equipment
CN107785766A (en) * 2016-08-31 2018-03-09 惠州市东讯电装有限公司 A kind of Full-automatic pin machine

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115548826A (en) * 2022-08-25 2022-12-30 昆山联滔电子有限公司 Plug assembling device and plug assembling method

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Publication number Priority date Publication date Assignee Title
US6074218A (en) * 1997-11-22 2000-06-13 Hon Hai Precision Ind. Co., Ltd. Audio jack connector
CN2459754Y (en) * 2000-12-14 2001-11-14 胜开科技股份有限公司 Integrated circuit
US6997742B1 (en) * 2004-09-24 2006-02-14 Meng Tung Multi-layer connector assembly
CN201113092Y (en) * 2007-06-20 2008-09-10 张宜成 Multilayer electric connector
CN101304149A (en) * 2008-05-30 2008-11-12 番禺得意精密电子工业有限公司 Method for assembling conductive terminal of a plurality of electric connectors and electric connector module group thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6074218A (en) * 1997-11-22 2000-06-13 Hon Hai Precision Ind. Co., Ltd. Audio jack connector
CN2459754Y (en) * 2000-12-14 2001-11-14 胜开科技股份有限公司 Integrated circuit
US6997742B1 (en) * 2004-09-24 2006-02-14 Meng Tung Multi-layer connector assembly
CN201113092Y (en) * 2007-06-20 2008-09-10 张宜成 Multilayer electric connector
CN101304149A (en) * 2008-05-30 2008-11-12 番禺得意精密电子工业有限公司 Method for assembling conductive terminal of a plurality of electric connectors and electric connector module group thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107785766A (en) * 2016-08-31 2018-03-09 惠州市东讯电装有限公司 A kind of Full-automatic pin machine
CN107785766B (en) * 2016-08-31 2019-09-27 惠州市东讯电装有限公司 A kind of Full-automatic pin machine
CN106961064A (en) * 2017-05-09 2017-07-18 东莞市普利星电子有限公司 A kind of terminal base automatically assembles equipment

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