CN102284604A - Automatic production line of solar sectional material - Google Patents
Automatic production line of solar sectional material Download PDFInfo
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- CN102284604A CN102284604A CN2011101263585A CN201110126358A CN102284604A CN 102284604 A CN102284604 A CN 102284604A CN 2011101263585 A CN2011101263585 A CN 2011101263585A CN 201110126358 A CN201110126358 A CN 201110126358A CN 102284604 A CN102284604 A CN 102284604A
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- section bar
- production line
- material loading
- adhesive tape
- control cabinet
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Abstract
The invention discloses an automatic production line of a solar sectional material. The automatic production line mainly comprises a charging bracket part, a charging conveying part, an adhesive tape pasting part, a blanking part, a bending part and a control cabinet body, wherein the charging bracket part and the charging conveying part are connected in parallel; the outlet of the charging bracket part is connected with the inlet of the adhesive tape pasting part; the outlet of the adhesive tape pasting part is connected with the inlet of the blanking part; the outlet of the blanking part is connected with the inlet of the bending part; and the control cabinet body is connected with the whole production line by virtue of lines. By adopting the automatic production line, the problems of uneven products, high production cost, low production efficiency and low profit rate caused by excessive manual procedures in the current industry are solved. By adopting the mechanical automatic production line mode, the problem of staff redundancy is fundamentally solved, and machines with precise control are utilized to ensure the unification of the specification of produced products.
Description
Technical field
The present invention relates to a kind of automatic production line, particularly a kind of solar energy section bar automatic production line.
Background technology
Along with becoming increasingly conspicuous of energy problem, solar energy more and more is subjected to people's favor as novel clean energy resource with its cleaning, advantages of being cheap, and then solar energy collecting and use device have been had bigger demand.In the face of this situation, manual and scattered equipment processing is taked in the last machine-shaping of existing solar collecting device mostly, and the product quality of producing is uneven, and defect rate is higher, not only bring puzzlement, in use from now on, also stayed hidden danger for follow-up manufacturing procedure.And because the more human cost that causes of operation is higher, profit margin descends.
Summary of the invention
Goal of the invention: solar energy section bar automatic production line of the present invention for solve that the manpower hand process too much brings in the present industry the problem that product is uneven, production cost is high, production efficiency is low, profit margin is low.By adopting the production line mode of mechanical automation.Fundamentally solved the problem of personnel's redundancies, and adopted the machinery of accurate control to guarantee that the product specification of producing is unified, for next step installation and use provides convenient.
Technical scheme: solar energy section bar automatic production line technical scheme of the present invention is as follows:
Solar energy section bar automatic production line of the present invention is mainly by: material loading holder part, material loading transport portion, adhesive tape adhesive portion, stamping-out part, dogleg section; The material loading holder part links to each other side by side with the material loading transport portion, and the outlet of material loading holder part links to each other with the inlet of adhesive tape adhesive portion, and the outlet of adhesive tape adhesive portion links to each other with the inlet of stamping-out part, and the outlet of stamping-out part links to each other with the inlet of dogleg section; It is characterized in that also comprising the control cabinet, described material loading holder part comprises moving device, the material loading transport portion comprises delivery controller, the adhesive tape adhesive portion comprises sensing device, stamping-out partly comprises actuation means and blanking die, and the bending part share comprises Bending Mould, and said modules all is connected with the control cabinet by circuit, by the control cabinet production work of whole production line is controlled through row, realized the automated production of solar energy section bar.
Further, described material loading holder part mainly is made up of support location structure and moving device, and the support location structure is finished the location work to section bar, the speed that moving device is regulated section bar according to the order of control cabinet.
Further, described material loading transport portion mainly is made up of crawler belt positioner, conveying support body, crawler belt and delivery controller; The material loading transport portion has the automatic charging function, can remove to control crawler belt as delivery controller by the switch board gymnastics and advance, and the section bar on the crawler belt positioner is transported on the support positioning architecture of material loading holder part, finishes the automatic charging function.
Further, described adhesive tape adhesive portion mainly is made up of transmission device, sticker, sensing device; Transmission device and sticker are finished the stickup of adhesive tape to section bar.Sensing device can detect the turnover of section bar, and whether the surplus of adhesive tape and adhesive tape rupture, and can give the alarm and feed back to the control cabinet after going wrong; The employed sensor of described sensing device is no less than 3.
Further, described stamping-out part mainly is made up of actuation means, blanking die, feeding mouth and discharging opening; Wherein the kind of blanking die is no less than 6 covers; Can give an order by actuation means according to demand, control control cabinet call different moulds to section bar through the row stamping-out.
Further, described dogleg section mainly is made up of Bending Mould, processing framework and bending bed body; Can adjust through row length, angle, the number of times of section bar bending by the order realization of control cabinet doubling bending mould.
Further, described control cabinet has actuation means, and actuation means is provided with display screen, and the alarm and the status information of described production line each several part show on display screen; Described actuation means is positioned at the stamping-out part of production line.
Beneficial effect: solar energy section bar automatic production line of the present invention has reduced human cost, has improved production efficiency, has improved yield rate, has reduced enterprise's production cost, has improved the economic benefit that enterprise obtained, for follow-up installation and use work provide convenient.
Description of drawings
Fig. 1 is the structural representation among the embodiment.
Fig. 2 is a material loading holder part structure chart among the embodiment.
Fig. 3 is a material loading transport portion structure chart among the embodiment.
Fig. 4 is an adhesive tape adhesive portion structure chart among the embodiment.
Fig. 5 is stamping-out part-structure figure among the embodiment.
Fig. 6 is a dogleg section structure chart among the embodiment.
Fig. 7 is an adhesive tape adhesive portion side view among the embodiment.
Fig. 8 is the location structure of material loading holder part among the embodiment.
Fig. 9 is the crawler belt positioner of material loading transport portion among the embodiment.
Wherein:
1 material loading holder part, 2 material loading transport portions, 3 adhesive tape adhesive portion
4 stamping-out parts, 5 dogleg section, 6 control cabinets
7 crawler belt positioners 8 are carried support body 9 crawler belts
10 delivery controller, 11 support location structures, 12 moving devices
13 belt gearings, 14 adhesive tapes glue obedient device 15 sensing devices
16 actuation means, 17 blanking dies, 18 feeding mouths
19 discharging openings, 20 Bending Moulds, 21 processing frameworks
21 bending bed bodies
Embodiment
As shown in Figure 1, solar energy section bar automatic production line of the present invention is made up of material loading holder part 1, material loading transport portion 2, adhesive tape adhesive portion 3, stamping-out part 4, dogleg section 5, control cabinet 6.
Material loading holder part 1, adhesive tape adhesive portion 3, stamping-out part 4, dogleg section 5 connect successively as shown in Figure 1, material loading holder part 1 links together side by side with material loading transport portion 2, control cabinet 6 is placed between stamping-out part 4 and the dogleg section 5, and is connected with the whole production line various piece by circuit.
As Fig. 2, shown in Figure 8, material loading holder part 1 is made up of support location structure 11 and moving device 12, and support location structure 11 is finished the location work to section bar, the speed that moving device 12 is regulated section bar according to 6 orders of control cabinet.
Form by crawler belt positioner 7, conveying support body 8, crawler belt 9 and delivery controller 10 as Fig. 3, material loading hop 2 shown in Figure 9; Material loading transport portion 2 has the automatic charging function, can remove to control crawler belt 9 by control cabinet 6 operation delivery controller 10 advances, section bar on the crawler belt positioner 7 is transported on the support positioning architecture 11 of material loading holder part 1, finish section bar in the work of the location of material loading holder part 1, thereby finish the automatic charging function.
As Fig. 4, adhesive tape adhesive portion 3 shown in Figure 7 by transmission device 13, paste adorn 14 put, sensing device 15 forms; Transmission device 13 and sticker 14 are finished the stickup of adhesive tape to section bar.Sensing device 15 comprises 3 inductors, flows into adhesive tape adhesive portion 2 inlets as section bar and starts working automatically, and after the whole piece section bar flows out, cut off adhesive tape automatically.Whether what and adhesive tape of the sensing device 15 monitoring residue in real time adhesive tape on the adhesive tape adhesive portion 3 rupture in sticking obedient process simultaneously, and after going wrong, stop adhesive tape adhesive portion 3 automatically, simultaneously alarm are sent on the control cabinet 6.After the problem for the treatment of was removed, sensor alarm was removed, and could give an order entry into service once more by control cabinet 6.
Stamping-out part 4 is made up of actuation means 16, blanking die 17, feeding mouth 18 and discharging opening 19 as shown in Figure 5; Cover kind Weis 6 of blanking die 17 wherein; Can give an order by actuation means 16 according to demand, control control cabinet 6 calls 17 pairs of section bars of different blanking dies through the row stamping-out.
6 pairs of whole production line of control cabinet have control ability, certain part or whole operation of opening production line separately, and the alarm of various piece and problem also can show on the control cabinet.
Concrete operations flow process: on control cabinet 6, pre-set will to section bar through the row operation after, open whole production line, the section bar that the handle of material loading transport portion 2 by delivery controller 10 order is placed on 7 of crawler belt positioners on the crawler belt 9 is transported on the support location structure 11 of material loading holder part 1, after 1 pair of section bar of material loading holder part is carried out the location, moving device 12 beginnings are transmitted to adhesive tape adhesive portion 3 directions, after the transmission device on the adhesive tape adhesive portion 3 13 and 14 pairs of section bars of sticker are finished the Continuous pressing device for stereo-pattern process, section bar enters in the stamping-out part 4, is operated through the row stamping-out by predetermined blanking die 17.Last section bar enters dogleg section 5 and is entered in the processing framework 21 behind the row bending operation by Bending Mould 20.Take away by the workman at last.
More than one embodiment of the present of invention are had been described in detail, but described content only is preferred embodiment of the present invention, can not be considered to be used to limit practical range of the present invention.All equalizations of doing according to the present patent application scope change and improve etc., all should still belong within the patent covering scope of the present invention.
Claims (7)
1. a solar energy section bar automatic production line mainly is made up of material loading holder part, material loading transport portion, adhesive tape adhesive portion, stamping-out part, dogleg section; The material loading holder part links to each other side by side with the material loading transport portion, and the outlet of material loading holder part links to each other with the inlet of adhesive tape adhesive portion, and the outlet of adhesive tape adhesive portion links to each other with the inlet of stamping-out part, and the outlet of stamping-out part links to each other with the inlet of dogleg section; It is characterized in that also comprising the control cabinet, described material loading holder part comprises moving device, described material loading transport portion comprises delivery controller, described adhesive tape adhesive portion comprises sensing device, described stamping-out partly comprises actuation means and blanking die, and described dogleg section comprises Bending Mould, and said modules all is connected with the control cabinet by circuit, by the control cabinet production work of whole production line is controlled, realized the automated production of solar energy section bar.
2. according to the described solar energy section bar of claim 1 automatic production line, it is characterized in that described material loading holder part mainly is made up of support location structure and moving device, the support location structure is finished the location work to section bar, the speed that moving device is regulated section bar according to the order of control cabinet.
3. according to the described solar energy section bar of claim 1 automatic production line, it is characterized in that described material loading transport portion mainly by the crawler belt positioner, carry support body, crawler belt and delivery controller to form; The material loading transport portion has the automatic charging function, can remove to control crawler belt as delivery controller by the switch board gymnastics and advance, and the section bar on the crawler belt positioner is transported on the support positioning architecture of material loading holder part, finishes the automatic charging function.
4. according to the described solar energy section bar of claim 1 automatic production line, it is characterized in that described adhesive tape adhesive portion mainly is made up of transmission device, sticker, sensing device; Transmission device and sticker are finished the stickup of adhesive tape to section bar.Sensing device can detect the turnover of section bar, and whether the surplus of adhesive tape and adhesive tape rupture, and can give the alarm and feed back to the control cabinet after going wrong; The employed sensor of described sensing device is no less than 3.
5. according to the described solar energy section bar of claim 1 automatic production line, it is characterized in that described stamping-out part mainly is made up of actuation means, blanking die, feeding mouth and discharging opening; Wherein the kind of blanking die is no less than 6 covers; Can give an order by actuation means according to demand, control control cabinet call different moulds to section bar through the row stamping-out.
6. according to claim 1, it is characterized in that described dogleg section mainly is made up of Bending Mould, processing framework and bending bed body; Can adjust through row length, angle, the number of times of section bar bending by the order realization of control cabinet doubling bending mould.
7. according to described any solar energy section bar automatic production line of claim 1 to 6, it is characterized in that described control cabinet has actuation means, actuation means is provided with display screen, and the alarm and the status information of described production line each several part show on display screen; Described actuation means is positioned at the stamping-out part of production line.
Priority Applications (1)
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CN 201110126358 CN102284604B (en) | 2011-05-13 | 2011-05-13 | Automatic production line of solar sectional material |
Applications Claiming Priority (1)
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CN 201110126358 CN102284604B (en) | 2011-05-13 | 2011-05-13 | Automatic production line of solar sectional material |
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CN102284604A true CN102284604A (en) | 2011-12-21 |
CN102284604B CN102284604B (en) | 2013-07-24 |
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CN 201110126358 Expired - Fee Related CN102284604B (en) | 2011-05-13 | 2011-05-13 | Automatic production line of solar sectional material |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104924091A (en) * | 2015-06-04 | 2015-09-23 | 山东金博利达精密机械有限公司 | Flexible automatic machining unit of photovoltaic module aluminum frame |
CN106828984A (en) * | 2016-12-13 | 2017-06-13 | 北京卫星制造厂 | A kind of speedy erection system suitable for flexible solar wing |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5630557A (en) * | 1979-08-22 | 1981-03-27 | Satoshi Miyashita | Collecting system of solar energy |
JPS56160841A (en) * | 1980-05-16 | 1981-12-10 | Showa Alum Corp | Production of solar heat collecting plate |
CN2567521Y (en) * | 2002-08-02 | 2003-08-20 | 北京清华阳光太阳能设备有限责任公司 | Connecting pipe for solar heat collector |
CN201285993Y (en) * | 2008-11-03 | 2009-08-05 | 张颢 | Multifunctional bus-bar processor |
CN201677174U (en) * | 2010-01-29 | 2010-12-22 | 冯炎好 | Special machine for manufacturing the housing of a disinfection cabinet |
CN101927292A (en) * | 2010-08-27 | 2010-12-29 | 机械科学研究院浙江分院有限公司 | Punching forming production device for punching bending workpieces |
CN201744563U (en) * | 2010-04-30 | 2011-02-16 | 济南德捷数控设备有限公司 | Full-automatic numerical control strip-like profile processing machine |
-
2011
- 2011-05-13 CN CN 201110126358 patent/CN102284604B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5630557A (en) * | 1979-08-22 | 1981-03-27 | Satoshi Miyashita | Collecting system of solar energy |
JPS56160841A (en) * | 1980-05-16 | 1981-12-10 | Showa Alum Corp | Production of solar heat collecting plate |
CN2567521Y (en) * | 2002-08-02 | 2003-08-20 | 北京清华阳光太阳能设备有限责任公司 | Connecting pipe for solar heat collector |
CN201285993Y (en) * | 2008-11-03 | 2009-08-05 | 张颢 | Multifunctional bus-bar processor |
CN201677174U (en) * | 2010-01-29 | 2010-12-22 | 冯炎好 | Special machine for manufacturing the housing of a disinfection cabinet |
CN201744563U (en) * | 2010-04-30 | 2011-02-16 | 济南德捷数控设备有限公司 | Full-automatic numerical control strip-like profile processing machine |
CN101927292A (en) * | 2010-08-27 | 2010-12-29 | 机械科学研究院浙江分院有限公司 | Punching forming production device for punching bending workpieces |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104924091A (en) * | 2015-06-04 | 2015-09-23 | 山东金博利达精密机械有限公司 | Flexible automatic machining unit of photovoltaic module aluminum frame |
CN106828984A (en) * | 2016-12-13 | 2017-06-13 | 北京卫星制造厂 | A kind of speedy erection system suitable for flexible solar wing |
CN106828984B (en) * | 2016-12-13 | 2018-12-21 | 北京卫星制造厂 | A kind of speedy erection system suitable for flexible solar wing |
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CN102284604B (en) | 2013-07-24 |
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Address after: 300400, Jing Bao Industrial Park, Beichen District, Tianjin, No. 1 Patentee after: TIANJIN RENYIHE AUTOMATION TECHNOLOGY CO.,LTD. Address before: 300400, Jing Bao Industrial Park, Beichen District, Tianjin, No. 1 Patentee before: TIANJIN RENYIHE AUTOMATION TECHNOLOGY Co.,Ltd. |
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Granted publication date: 20130724 |