CN102284442A - Crankshaft surface cleaning machine - Google Patents
Crankshaft surface cleaning machine Download PDFInfo
- Publication number
- CN102284442A CN102284442A CN2011101834149A CN201110183414A CN102284442A CN 102284442 A CN102284442 A CN 102284442A CN 2011101834149 A CN2011101834149 A CN 2011101834149A CN 201110183414 A CN201110183414 A CN 201110183414A CN 102284442 A CN102284442 A CN 102284442A
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- bent axle
- nut
- guide rail
- leading screw
- bearing
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Abstract
The invention relates to a crankshaft surface cleaning machine. A water tank of the machine is positioned on the lower part of a machine body; a bottom plate is arranged on the water tank; a crankshaft support rotating device and a sprayer translation device are arranged on the bottom plate; the crankshaft support rotating device is provided with a power shaft, friction wheels and auxiliary support wheels; the auxiliary support wheels are arranged on the inner sides and the outer sides of the two friction wheels; the friction wheels are matched with the auxiliary support wheels on the inner sides and the outer sides; a crankshaft is supported on the two sides of each friction wheel; the sprayer translation device comprises a screw rod, a nut and a guide rail; the upper part of the nut is fixedly provided with a sprayer, and the lower part of the nut is positioned in the guide rail; the power shaft drives the screw rod to rotate and then drives the nut to move along the guide rail; and the moving sprayer cleans the surfaces of the two rotating crankshafts. The machine has a reasonable structure, high cleaning efficiency and a good effect, is easy to assemble, convenient to operate and use, labor-saving and energy-saving, can clean the two crankshafts at one time, and is particularly suitable for cleaning the surfaces of the crankshafts.
Description
Technical field
The present invention relates to a kind of bent axle cleaning device, specifically a kind of bent axle surface cleaning machine.
Background technology
We know that bent axle is one of strength member of transferring power in the engine, except mechanical performance being had strict requirement, cleannes, granularity are also had higher requirement.In order to satisfy this requirement, be manually to clean at present mostly with hairbrush, minority is mechanical semi-automatic cleaning, the former is not only time-consuming, also cleans not in place sometimes.Latter's cleaning performance is fair, but the production cost height.
Summary of the invention
Technical problem to be solved by this invention is in order to overcome above-mentioned the deficiencies in the prior art, to provide a kind of rational in infrastructure, assembling easily, and is easy for operation, laborsaving saving time, and the cleaning efficiency height, effective, the bent axle surface cleaning machine that cost is low.Be specially adapted to clean the bent axle surface.
The technical scheme that the present invention solves the problems of the technologies described above employing is: a kind of bent axle surface cleaning machine, it includes body, water tank, bent axle support tumbler, spray thrower, spray thrower translating device, it is characterized in that: described water tank is positioned at underpart, by support angle base plate is installed on the water tank, bent axle supports tumbler and the spray thrower translating device is installed on the base plate; Described bent axle supports tumbler and is provided with line shaft, friction pulley, supplemental support wheel, line shaft is installed on the base plate by second bearing block, two friction pulleys are housed on it, inboard and the outside of two friction pulleys is installed supplemental support respectively and is taken turns, the supplemental support wheel is movably arranged on the bearing, bearing is fixed on the base plate, be symmetrically distributed in the friction pulley both sides, friction pulley cooperates with inboard and outside supplemental support wheel respectively, inboard and bent axle of each support installation of the outside at friction pulley, two bent axles inboard and outside are driven by line shaft and friction pulley and rotate; Described spray thrower translating device includes leading screw, nut, guide rail, guide rail is fixed on the base plate, leading screw is positioned at the guide rail top, the clutch shaft bearing seat supports is passed through on base plate in the leading screw two ends, with leading screw nut engaged top fixed installation spray thrower, the bottom is arranged in guide rail, and leading screw is driven by line shaft and rotates, and the leading screw of rotation drives nut then and moves along guide rail; Like this, realize the bent axle of two rotations is carried out surface clean by the spray thrower that moves.
Two friction pulleys of the present invention and two inboard supplemental support wheels are supported under the two ends trunnion of a bent axle, and two supplemental support wheels in two friction pulleys and the outside are supported under the two ends trunnion of another bent axle.
Line shaft left end of the present invention installs and fixes a hinge wheel, and the leading screw left end installs and fixes a minor sprocket, and line shaft drives leading screw and rotates by hinge wheel, minor sprocket and chain drive.
Auxiliary wheel of the present invention is movably arranged on the axle, and bearing is provided with the U-shaped mouth, and the two ends of axle are provided with flat horizontal surface, in the bearing U-shaped mouth of packing into.
Nut of the present invention is a square nut, and described guide rail top is provided with square groove, nut bottom and guide rail sliding-contact.To guarantee that nut and spray thrower move and can not rotate along track.
Spray thrower of the present invention is the curve bend that has the rectangle endoporus, and the curve bend inboard is provided with some spray apertures, and the rectangle endoporus is provided with liquid inlet, and it is communicated with water tank by water pipe.Cleaning fluid can spray from spray apertures to the bent axle surface under the effect of pump.
Friction pulley cylindrical of the present invention evenly is provided with rectangular channel, by the rectangular channel friction-driven, drives main bearing journal and auxiliary wheel placed on it and rotates thereupon.
When the present invention uses, line shaft is applied driving force, line shaft is promptly rotatable, and the hinge wheel on it, friction pulley also rotate thereupon, and friction pulley and auxiliary wheel cooperate drive crank spindle placed on it to rotate thereupon.Hinge wheel drives minor sprocket and drives the leading screw rotation under the effect of chain simultaneously, thereby nut moves back and forth along guide rail, and the spray thrower that is welded on the nut also moves thereupon, and the cleaning fluid that inserts spray thrower just can be to the bent axle spray Cleaning for High Capacity of rotating.Against existing technologies, the present invention is rational in infrastructure, and assembling is easily, and is easy for operation, laborsaving saving time, and the cleaning efficiency height once can clean two bent axles, and effective, cost is low.Be specially adapted to clean the bent axle surface.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is the structural representation of user mode of the present invention.
Fig. 2 is the left TV structure schematic diagram of Fig. 1.
1. support angle among the figure, 2. screw, 3. clutch shaft bearing seat, 4 minor sprockets, 5. clutch shaft bearing, 6. bearing cap, 7. line shaft, 8. hinge wheel, 9. second bearing, 10. bearing cap, 11. friction pulleys, 12. bent axles, 13. leading screw, 14. spray throwers, 15. nuts, 16. supplemental support wheel, 17. axle, 18. bearings, 19. guide rails, 20. base plates, 21. water tank, 22. second bearing blocks, 23. chains, 24. bodies.
The specific embodiment
From Fig. 1, Fig. 2 as can be seen, a kind of bent axle surface cleaning machine, it includes body 24, water tank 21, bent axle and supports tumbler, spray thrower 14, spray thrower translating device etc.Body 24 bottoms are provided with water tank 21 and support component, and top can be provided with cover body, and whole bent axle support tumbler, spray thrower 14, spray thrower translating device, cleaning workpiece bent axle all are positioned at cover body.Can guarantee cleaning environmentAL safety, health like this.
Described water tank 21 is positioned at body 24 bottoms, by support angle 1 base plate 20 is installed on the water tank 21, and bent axle supports tumbler and the spray thrower translating device is installed on the base plate 20; Base plate 20 is provided with leaking hole, the inlet water tank so that cleaning fluid can reflux.
Described bent axle supports tumbler and is provided with line shaft 7, friction pulley 11, supplemental support wheel 16 etc.Line shaft 7 left ends install and fix a hinge wheel 8 by key, left part and right-hand member are installed second bearing, 9, the second bearings 9 and are installed in second bearing block 22, and bearing cap 10 compresses second bearing, 9 outer rings, and be screwed on second bearing block 22, second bearing block 22 is fixed on the base plate 20.Like this, line shaft 7 just is installed on the base plate 20 by supports such as second bearing block 22, second bearings 9.11, two friction pulleys of two friction pulleys, 11 inboards are equipped with at its two places, middle part and supplemental support wheel 16 is installed in the outside respectively, and supplemental support wheel 16 is movably arranged on the bearing 18, and bearing 18 is fixed on the base plate 20, is symmetrically distributed in friction pulley 11 both sides.Specifically be that auxiliary wheel 16 is movably arranged on the axle 17, axle 17 two ends are provided with flat horizontal surface, in the U-shaped mouth that the bearing 18 of packing into is provided with, bearing 18 usefulness screw symmetries be fixed on friction pulley 11 both sides.Friction pulley 11 cooperates with inboard and outside supplemental support wheel 16 respectively, in friction pulley inboard and each support of the outside bent axle 12 is installed.Described two friction pulleys 11 and two inboard supplemental support wheels 16 are supported under the two ends trunnion of a bent axle, and two supplemental support wheels in two friction pulleys 11 and the outside are supported under the two ends trunnion of another bent axle, as shown in Figure 2.Two bent axles inboard and outside are driven by line shaft 7 and friction pulley 11 and rotate.Like this, bent axle supports tumbler just in base plate 20 upper supports and drive two bent axles and rotate, for bottom spray thrower cleaning bent axle provides convenience.
Described spray thrower translating device includes leading screw 13, nut 15, guide rail 19, guide rail 19 is fixed on the base plate 20, leading screw 13 is positioned at guide rail 19 tops, leading screw 13 left ends install and fix a minor sprocket 4 by key, left part and right-hand member are installed clutch shaft bearing 5, and clutch shaft bearing 5 is installed in the clutch shaft bearing seat 3, and bearing cap 6 compresses clutch shaft bearing 5 outer rings, and be screwed on clutch shaft bearing seat 3, clutch shaft bearing seat 3 is fixed on the base plate 20 with screw 2 again.Leading screw 13 two ends are supported on the base plate 20 by clutch shaft bearing seat 3 and clutch shaft bearing 5 etc. like this.Leading screw 13 is provided with a nut that is mated 15, and described nut 15 is a square nut, and described guide rail 19 tops are provided with square groove, and guide rail 19 is screwed on base plate 20.Nut 15 bottoms and guide rail 19 sliding-contacts.To guarantee that nut and spray thrower move and can not rotate along track.
When the present invention uses, line shaft 7 is applied driving force, line shaft 7 is promptly rotatable, and the hinge wheel 8 on it, friction pulley 11 also rotate thereupon, places main bearing journal and auxiliary wheel 16 on the friction pulley 11 all to rotate thereupon.Hinge wheel 8 drives minor sprocket 4 and drives leading screw 13 rotations under the effect of chain 23 simultaneously, thereby nut 15 moves back and forth along track 19, the spray thrower 14 that is welded on the nut 15 also moves thereupon, and the cleaning fluid that inserts spray thrower 14 just can be to bent axle 12 spray Cleaning for High Capacity of rotating.Once can clean two bent axles.
Claims (7)
1. bent axle surface cleaning machine, it includes body, water tank, bent axle support tumbler, spray thrower, spray thrower translating device, it is characterized in that: described water tank is positioned at underpart, by support angle base plate is installed on the water tank, bent axle supports tumbler and the spray thrower translating device is installed on the base plate; Described bent axle supports tumbler and is provided with line shaft, friction pulley, supplemental support wheel, line shaft is installed on the base plate by second bearing block, two friction pulleys are housed on it, inboard and the outside of two friction pulleys is installed supplemental support respectively and is taken turns, the supplemental support wheel is movably arranged on the bearing, bearing is fixed on the base plate, be symmetrically distributed in the friction pulley both sides, friction pulley cooperates with inboard and outside supplemental support wheel respectively, inboard and bent axle of each support installation of the outside at friction pulley, two bent axles inboard and outside are driven by line shaft and friction pulley and rotate; Described spray thrower translating device includes leading screw, nut, guide rail, guide rail is fixed on the base plate, leading screw is positioned at the guide rail top, the clutch shaft bearing seat supports is passed through on base plate in the leading screw two ends, with leading screw nut engaged top fixed installation spray thrower, the bottom is arranged in guide rail, and leading screw is driven by line shaft and rotates, and the leading screw of rotation drives nut then and moves along guide rail; Like this, realize the bent axle of two rotations is carried out surface clean by the spray thrower that moves.
2. according to the described bent axle surface cleaning machine of claim 1, it is characterized in that: described two friction pulleys and two inboard supplemental support wheels are supported under the two ends trunnion of a bent axle, and two supplemental support wheels in two friction pulleys and the outside are supported under the two ends trunnion of another bent axle.
3. according to the described bent axle surface cleaning machine of claim 1, it is characterized in that: described line shaft left end installs and fixes a hinge wheel, and the leading screw left end installs and fixes a minor sprocket, and line shaft drives leading screw and rotates by hinge wheel, minor sprocket and chain drive.
4. according to the described bent axle surface cleaning machine of claim 1, it is characterized in that: described auxiliary wheel is movably arranged on the axle, and bearing is provided with the U-shaped mouth, and the two ends of axle are provided with flat horizontal surface, in the bearing U-shaped mouth of packing into.
5. according to the described bent axle surface cleaning machine of claim 1, it is characterized in that: described nut is a square nut, and described guide rail top is provided with square groove, nut bottom and guide rail sliding-contact.
6. according to the described bent axle surface cleaning machine of claim 1, it is characterized in that: described spray thrower is the curve bend that has the rectangle endoporus, and the curve bend inboard is provided with some spray apertures, and the rectangle endoporus is provided with liquid inlet, and it is communicated with water tank by water pipe.
7. according to the described bent axle surface cleaning machine of claim 1, it is characterized in that: described friction pulley cylindrical evenly is provided with rectangular channel, by the rectangular channel friction-driven, drives main bearing journal and auxiliary wheel placed on it and rotates thereupon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110183414 CN102284442B (en) | 2011-07-01 | 2011-07-01 | Crankshaft surface cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110183414 CN102284442B (en) | 2011-07-01 | 2011-07-01 | Crankshaft surface cleaning machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102284442A true CN102284442A (en) | 2011-12-21 |
| CN102284442B CN102284442B (en) | 2012-12-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110183414 Active CN102284442B (en) | 2011-07-01 | 2011-07-01 | Crankshaft surface cleaning machine |
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| CN (1) | CN102284442B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103157617A (en) * | 2013-03-22 | 2013-06-19 | 承德市通远自动化有限公司 | Roller type pressure cleaning device |
| CN105057267A (en) * | 2015-08-13 | 2015-11-18 | 嘉善五洲无油轴承有限公司 | Precision bearing washing and drying all-in-one equipment |
| CN106000976A (en) * | 2016-07-29 | 2016-10-12 | 侯马市东鑫机械铸造有限公司 | Engine crankshaft cleaning machine tool |
| CN106270797A (en) * | 2016-08-31 | 2017-01-04 | 济南嘉和恒基数控科技有限公司 | A kind of bent axle deburring machine and debarring process |
| CN106269647A (en) * | 2016-08-30 | 2017-01-04 | 重庆宏雷机械制造有限公司 | Bent axle cleaning device |
| CN108787593A (en) * | 2018-08-28 | 2018-11-13 | 安徽全柴动力股份有限公司 | A kind of use for diesel engine bent axle cleaning drying device and method |
| CN112170324A (en) * | 2019-07-05 | 2021-01-05 | 杉野机械股份有限公司 | Cleaning machine and cleaning method |
| CN113477578A (en) * | 2021-07-23 | 2021-10-08 | 天润泰达智能装备(威海)有限公司 | Contact type crankshaft cleaning method and equipment |
Citations (5)
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| SU997852A1 (en) * | 1980-11-25 | 1983-02-23 | Ордена Трудового Красного Знамени Научно-Исследовательский Институт Технологии Автомобильной Промышленности | Unit for washing crank shafts |
| CN201291221Y (en) * | 2008-11-19 | 2009-08-19 | 无锡市宝辉清洗设备厂 | Crankshaft cleaner |
| CN101524688A (en) * | 2009-04-03 | 2009-09-09 | 大连现代辅机开发制造有限公司 | Method and special device for rotary crankshaft cleaning and blowing |
| CN201399443Y (en) * | 2009-04-03 | 2010-02-10 | 大连现代辅机开发制造有限公司 | Crankshaft rotary cleaning and drying device |
| CN202129235U (en) * | 2011-07-01 | 2012-02-01 | 天润曲轴股份有限公司 | Crankshaft surface cleaning machine |
-
2011
- 2011-07-01 CN CN 201110183414 patent/CN102284442B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU997852A1 (en) * | 1980-11-25 | 1983-02-23 | Ордена Трудового Красного Знамени Научно-Исследовательский Институт Технологии Автомобильной Промышленности | Unit for washing crank shafts |
| CN201291221Y (en) * | 2008-11-19 | 2009-08-19 | 无锡市宝辉清洗设备厂 | Crankshaft cleaner |
| CN101524688A (en) * | 2009-04-03 | 2009-09-09 | 大连现代辅机开发制造有限公司 | Method and special device for rotary crankshaft cleaning and blowing |
| CN201399443Y (en) * | 2009-04-03 | 2010-02-10 | 大连现代辅机开发制造有限公司 | Crankshaft rotary cleaning and drying device |
| CN202129235U (en) * | 2011-07-01 | 2012-02-01 | 天润曲轴股份有限公司 | Crankshaft surface cleaning machine |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103157617B (en) * | 2013-03-22 | 2015-08-19 | 承德市通远自动化有限公司 | Roller type pressure washer |
| CN103157617A (en) * | 2013-03-22 | 2013-06-19 | 承德市通远自动化有限公司 | Roller type pressure cleaning device |
| CN105057267B (en) * | 2015-08-13 | 2017-10-13 | 嘉善五洲无油轴承有限公司 | A kind of precision bearing washing and drying equipment integrating |
| CN105057267A (en) * | 2015-08-13 | 2015-11-18 | 嘉善五洲无油轴承有限公司 | Precision bearing washing and drying all-in-one equipment |
| CN106000976A (en) * | 2016-07-29 | 2016-10-12 | 侯马市东鑫机械铸造有限公司 | Engine crankshaft cleaning machine tool |
| CN106000976B (en) * | 2016-07-29 | 2018-02-27 | 侯马市东鑫机械铸造有限公司 | Engine crankshaft cleans lathe |
| CN106269647A (en) * | 2016-08-30 | 2017-01-04 | 重庆宏雷机械制造有限公司 | Bent axle cleaning device |
| CN106269647B (en) * | 2016-08-30 | 2018-11-02 | 重庆宏雷机械制造有限公司 | Bent axle cleaning device |
| CN106270797A (en) * | 2016-08-31 | 2017-01-04 | 济南嘉和恒基数控科技有限公司 | A kind of bent axle deburring machine and debarring process |
| CN108787593A (en) * | 2018-08-28 | 2018-11-13 | 安徽全柴动力股份有限公司 | A kind of use for diesel engine bent axle cleaning drying device and method |
| CN108787593B (en) * | 2018-08-28 | 2023-08-29 | 安徽全柴动力股份有限公司 | Crankshaft cleaning and drying device and method for diesel engine |
| CN112170324A (en) * | 2019-07-05 | 2021-01-05 | 杉野机械股份有限公司 | Cleaning machine and cleaning method |
| CN112170324B (en) * | 2019-07-05 | 2022-06-07 | 杉野机械股份有限公司 | Cleaning machine and cleaning method |
| CN113477578A (en) * | 2021-07-23 | 2021-10-08 | 天润泰达智能装备(威海)有限公司 | Contact type crankshaft cleaning method and equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102284442B (en) | 2012-12-19 |
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| PB01 | Publication | ||
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Address after: Tianrun road Wendeng District of Weihai City, Shandong Province, No. 264400 2-13 Patentee after: Tianrun Industrial Technology Co., Ltd Address before: Wendeng City, Weihai City, Shandong province 264400 Tianrun Road No. 2-13 Patentee before: TIANRUN CRANKSHAFT Co.,Ltd. |