CN101524688A - Method and special device for rotary crankshaft cleaning and blowing - Google Patents

Method and special device for rotary crankshaft cleaning and blowing Download PDF

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Publication number
CN101524688A
CN101524688A CN200910011043A CN200910011043A CN101524688A CN 101524688 A CN101524688 A CN 101524688A CN 200910011043 A CN200910011043 A CN 200910011043A CN 200910011043 A CN200910011043 A CN 200910011043A CN 101524688 A CN101524688 A CN 101524688A
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CN
China
Prior art keywords
cleaning
crank
workpiece
suspension bracket
cleaned
Prior art date
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Granted
Application number
CN200910011043A
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Chinese (zh)
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CN101524688B (en
Inventor
王永国
崔绍华
孙晓玉
隋景东
张建
贾海秋
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Dalian Modern Auxiliary Machinery Development and Manufacturing Co Ltd
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Dalian Modern Auxiliary Machinery Development and Manufacturing Co Ltd
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Publication date
Application filed by Dalian Modern Auxiliary Machinery Development and Manufacturing Co Ltd filed Critical Dalian Modern Auxiliary Machinery Development and Manufacturing Co Ltd
Priority to CN2009100110439A priority Critical patent/CN101524688B/en
Publication of CN101524688A publication Critical patent/CN101524688A/en
Application granted granted Critical
Publication of CN101524688B publication Critical patent/CN101524688B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to a crankshaft cleaning machine and a rotary crankshaft cleaning and blowing method. A conveying mechanism conveys work pieces in places, a work piece clamping mechanism clamps and drives the work pieces to rotate, and a cleaning and blowing mechanism sprays, cleans and blows the rotary work pieces. The rotary crankshaft cleaning and blowing method is simple and environmentally friendly, has reasonable technology, saves energy, enables the work pieces to continuously rotate when being cleaned and blown so that each side can directly contact with cleaning liquid or blowing wind, and the cleaning and blowing efficiency and the quality are effectively improved. In addition, the special device for rotary crankshaft cleaning and blowing has simple structure, is fully automatically controlled and operated stably and reliably during the crankshaft cleaning and blowing.

Description

Crank up cleaning, drying method and isolated plant
One, technical field:
The present invention relates to machine tool accessories, particularly crankshaft washer.
Two, background technology:
The core component of crankshaft washer promptly is to clean, dry up isolated plant, at present, crankshaft washer is when cleaning, drying up the bent axle surface, the general equipment that adopts bent axle and water tank all to fix carries out the hydro-peening of fixed position and dries up, this kind method exists deficiency in practice, mainly be because bent axle mostly is the surface of revolution and covering of the fan, fixing cleaning, dry up isolated plant and be difficult to comprehensively the bent axle surface be cleaned, dried up, perhaps clean, dry up inhomogeneous, local insufficient, effect is cleaned, is dried up in influence.
Three, summary of the invention:
The objective of the invention is to address the above problem, a kind of crank up cleaning, drying method are provided, crank up, cleaning dries up isolated plant and fixes, and realizes each surface clean of bent axle and dries up cleaning and favorable drying effect; The present invention also provides crank up to clean, dry up isolated plant in addition, compact conformation, stable and reliable operation, and energy-conserving and environment-protective can adapt to production line and produce needs in enormous quantities.
The technical scheme that the present invention is adopted for achieving the above object is: crank up cleaning, drying method, conveying mechanism is carried workpiece and is put in place, the workpiece clamping mechanism clamping work pieces, workpiece clamping mechanism drives workpiece and turns round, and cleaning, dry body carry out hydro-peening to rotating workpiece and dry up.
Described workpiece clamping mechanism drives workpiece and carries out 270 ° of revolutions repeatedly.
Crank up of the present invention is cleaned, is dried up isolated plant, fixedly mounts workpiece clamping mechanism, rotating mechanism and cleaning, dry body on the body, and workpiece clamping mechanism has turning piece, and rotating mechanism drives and connects the workpiece clamping mechanism turning piece.
Described workpiece clamping mechanism is top clamp mechanism, air cylinder driven connects suspension bracket, suspension bracket is slidingly mounted on the guide rod, guide rod is fixedly mounted on the frame cover plate, and suspension bracket bottom is equipped with the workpiece location and is used tail spindle, and tail spindle rotates by bearing, be installed in body and suspension bracket bottom, tail spindle is positioned at mast-up, and fixed installation dial sleeve in termination fixedly mounts driving lever on the dial sleeve.
Described tail spindle is contained in the splicing sleeve by bearing holder (housing, cover), and splicing sleeve is sleeved on the body, and two ends are equipped with flange and end cap respectively; Tail spindle rotates by bearing, is installed in the bearing block, and bearing block is fixedly mounted on the suspension bracket bottom.
Fixedly mount turning rolls on the described suspension bracket, roller is housed on the turning rolls, roller slides and places on the guide rod.Described roller is V shaped wheel and through ship.
Described cylinder is fixedlyed connected with suspension bracket by connecting rod, and connecting rod is movably placed in the body, and body is fixed on the body.
Described rotating mechanism is that reductor is fixed on the splicing sleeve, power transmission shaft is fixedlyed connected with the reductor hollow shaft sleeve, two guide wheels are installed on the power transmission shaft, suit tail spindle in the power transmission shaft, fixed installation buting iron and induction iron on the power transmission shaft, buting iron is installed on the buting iron seat, and buting iron seat and switch frame are fixed on the body, and switch is fixed on the switch frame.
Described cleaning, dry body are the cross current water tank, and nozzle is installed on the water tank.
The present invention adopts a kind of crank up cleaning, drying method, and method is simple, and technology is reasonable, and environmental protection and energy saving make workpiece clean, constantly turn round when drying up, and each face can both directly contact with cleaning fluid or blowing, effectively improves and cleans, dries up efficient and quality.The present invention cleans in addition, to dry up isolated plant simple in structure, and Automatic Control is for crank up cleaning, drying method provide the stable and reliable operation device.
Four, description of drawings:
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Five, the specific embodiment:
As Fig. 1,2, shown in crank up clean, dry up isolated plant, fixedly mount workpiece clamping mechanism, rotating mechanism and cleaning, dry body on the body, workpiece clamping mechanism has turning piece, rotating mechanism drives and connects the workpiece clamping mechanism turning piece.Workpiece clamping mechanism is top clamp mechanism, by support 3, guide rod 4, wheel carrier 5, driving lever 16, dial sleeve 17, tail spindle 13, bearing 18, cover plate 25, flange 26, buting iron 27, V shaped wheel 28, through ship 41, catch 29,31, axle 30, connecting plate 32, suspension bracket 33, gland 40, pad 34, connector 38, connecting rod 36, seal cover 39, cover 35, cylinder 37, end cap 44,46, seat 45, top 43, bearing 42 is formed, cylinder is fixedlyed connected with suspension bracket by connecting rod, connecting rod is movably placed in the body, body is fixed on the body, air cylinder driven connects suspension bracket, fixedly mount turning rolls on the suspension bracket, V shaped wheel and through ship formula roller are housed on the turning rolls, roller slides and places on the guide rod, make suspension bracket be slidingly mounted on the guide rod, guide rod is fixedly mounted on the frame cover plate, workpiece location tail spindle is equipped with in the suspension bracket bottom, tail spindle rotates by bearing, tail spindle is installed in body and suspension bracket bottom, tail spindle is contained in the splicing sleeve by bearing holder (housing, cover), splicing sleeve is sleeved on the body, and two ends are equipped with flange and end cap respectively; Tail spindle is rotatably installed in the bearing block by bearing, and bearing block is fixedly mounted on the suspension bracket bottom, and tail spindle is positioned at mast-up inner termination partial fixing dial sleeve is installed, and fixedly mounts driving lever on the dial sleeve.
Rotating mechanism is by flange 8, end cap 9, bearing 10,11, reductor 12, splicing sleeve 14, power transmission shaft 15, guide wheel 19, buting iron 20, induction iron 21, buting iron seat 22, switch frame 23, switch 24 is formed, reductor is fixed on the splicing sleeve, power transmission shaft is fixedlyed connected with the reductor hollow shaft sleeve, two guide wheels are installed on the power transmission shaft, tail spindle is sleeved in the power transmission shaft, two guide wheels on the power transmission shaft can be dialled the tail spindle rotation, and can realize tail spindle axially slip between two guide wheels of power transmission shaft (realizing that tail spindle clamps), buting iron seat and switch frame are fixed on the body, switch is fixed on the switch frame, and buting iron and induction ferropexy are on power transmission shaft.Cleaning, dry body are made up of water pipe 1, water tank 6, nozzle 7, and the cross current water tank is installed nozzle on the water tank, the nozzle alignment bent axle, and conveying mechanism 48 is used for conveying workpieces bent axle 47.
Adopt above-mentioned crank up to clean, dry up isolated plant, concrete cleaning, drying method are: conveying mechanism 48 lifts workpiece 47 and carries and put in place, magnetic switch on top clamp mechanism clamping work pieces 47 its cylinders is issued an order, rotating mechanism drives workpiece 47 by top clamp mechanism and carries out 270 ° of rotations repeatedly, original position and final position all have buting iron and switch control, clean simultaneously, 7 pairs of workpiece 47 hydro-peenings of dry body nozzle and drying up, the rotation by workpiece 47 realizes the cleaning at its each position, surface and dries up.

Claims (10)

1, crank up cleaning, drying method is characterized in that: conveying mechanism is carried workpiece and is put in place, the workpiece clamping mechanism clamping work pieces, and workpiece clamping mechanism drives workpiece and turns round, and cleaning, dry body carry out hydro-peening to rotating workpiece and dry up.
2, crank up cleaning according to claim 1, drying method is characterized in that: workpiece clamping mechanism drives workpiece and carries out 270 ° of revolutions repeatedly.
3, crank up is cleaned, is dried up isolated plant, and it is characterized in that: fixedly mount workpiece clamping mechanism, rotating mechanism and cleaning, dry body on the body, workpiece clamping mechanism has turning piece, and rotating mechanism drives and connects the workpiece clamping mechanism turning piece.
4, isolated plant is cleaned, dries up in crank up according to claim 3, it is characterized in that: workpiece clamping mechanism is top clamp mechanism, air cylinder driven connects suspension bracket, suspension bracket is slidingly mounted on the guide rod, guide rod is fixedly mounted on the frame cover plate, and workpiece location tail spindle is equipped with in suspension bracket bottom, and tail spindle is rotatably installed in body and suspension bracket bottom by bearing respectively, tail spindle is positioned at mast-up inner termination fixed installation dial sleeve, fixedly mounts driving lever on the dial sleeve.
5, crank up according to claim 4 is cleaned, is dried up isolated plant, and it is characterized in that: tail spindle is contained in the splicing sleeve by bearing holder (housing, cover), and splicing sleeve is sleeved on the body, and two ends are equipped with flange and end cap respectively; Tail spindle is rotatably installed in the bearing block by bearing, and bearing block is fixedly mounted on the suspension bracket bottom.
6, clean, dry up isolated plant according to claim 4 or 5 described crank ups, it is characterized in that: fixedly mount turning rolls on the suspension bracket, roller is housed on the turning rolls, roller slides and places on the guide rod.
7, crank up according to claim 6 is cleaned, is dried up isolated plant, and it is characterized in that: roller is V shaped wheel and through ship.
8, arbitrary described crank up is cleaned, is dried up isolated plant according to claim 3-5, and it is characterized in that: cylinder is fixedlyed connected with suspension bracket by connecting rod, and connecting rod is movably placed in the body, and body is fixed on the body.
9, isolated plant is cleaned, dries up in arbitrary described crank up according to claim 3-5, it is characterized in that: rotating mechanism is that reductor is fixed on the splicing sleeve, power transmission shaft is fixedlyed connected with the reductor hollow shaft sleeve, two guide wheels are installed on the power transmission shaft, suit tail spindle in the power transmission shaft, fixed installation buting iron and induction iron on the power transmission shaft, buting iron is installed on the buting iron seat, buting iron seat and switch frame are fixed on the body, and switch is fixed on the switch frame.
10, arbitrary described crank up is cleaned, is dried up isolated plant according to claim 3-5, and it is characterized in that: cleaning, dry body are the cross current water tank, and nozzle is installed on the water tank.
CN2009100110439A 2009-04-03 2009-04-03 Method and special device for rotary crankshaft cleaning and blowing Expired - Fee Related CN101524688B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009100110439A CN101524688B (en) 2009-04-03 2009-04-03 Method and special device for rotary crankshaft cleaning and blowing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009100110439A CN101524688B (en) 2009-04-03 2009-04-03 Method and special device for rotary crankshaft cleaning and blowing

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CN101524688A true CN101524688A (en) 2009-09-09
CN101524688B CN101524688B (en) 2011-08-03

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102284442A (en) * 2011-07-01 2011-12-21 天润曲轴股份有限公司 Crankshaft surface cleaning machine
CN102728588A (en) * 2012-06-19 2012-10-17 苏州速腾电子科技有限公司 Cleaning basket for driving shaft
CN102896549A (en) * 2012-08-29 2013-01-30 长城汽车股份有限公司 Fed and discharged material clamping device in engine crankshaft machining
CN104368549A (en) * 2013-08-14 2015-02-25 安徽宝辉清洗设备制造有限公司 Crankshaft cleaning machine
CN104772299A (en) * 2013-11-21 2015-07-15 方盛车桥(柳州)有限公司 Main reducer assembly oil cleaning machine with double oil tanks
CN104816042A (en) * 2015-05-15 2015-08-05 大连现代辅机开发制造有限公司 Robot high-pressure balance burr removing device and method
CN104984953A (en) * 2015-07-10 2015-10-21 沈阳众拓机器人设备有限公司 Cam shaft dry type cleaning machine
CN106000976A (en) * 2016-07-29 2016-10-12 侯马市东鑫机械铸造有限公司 Engine crankshaft cleaning machine tool
CN108126943A (en) * 2018-01-29 2018-06-08 湖州龙溢机械有限公司 A kind of automobile axial workpiece hole flushing device
CN108552765A (en) * 2018-04-20 2018-09-21 佛山市小沙江科技有限公司 A kind of Multifunctional commodity equipment
CN108787593A (en) * 2018-08-28 2018-11-13 安徽全柴动力股份有限公司 A kind of use for diesel engine bent axle cleaning drying device and method
CN109985880A (en) * 2017-12-29 2019-07-09 重庆市永川区邦威机械制造有限公司 A kind of automobile gearbox clamping device
CN112024502A (en) * 2020-08-25 2020-12-04 桂林福达重工锻造有限公司 Crankshaft surface cleaning process and implementation equipment

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102284442A (en) * 2011-07-01 2011-12-21 天润曲轴股份有限公司 Crankshaft surface cleaning machine
CN102728588A (en) * 2012-06-19 2012-10-17 苏州速腾电子科技有限公司 Cleaning basket for driving shaft
CN102896549A (en) * 2012-08-29 2013-01-30 长城汽车股份有限公司 Fed and discharged material clamping device in engine crankshaft machining
CN102896549B (en) * 2012-08-29 2015-07-01 长城汽车股份有限公司 Fed and discharged material clamping device in engine crankshaft machining
CN104368549A (en) * 2013-08-14 2015-02-25 安徽宝辉清洗设备制造有限公司 Crankshaft cleaning machine
CN104772299A (en) * 2013-11-21 2015-07-15 方盛车桥(柳州)有限公司 Main reducer assembly oil cleaning machine with double oil tanks
CN104816042A (en) * 2015-05-15 2015-08-05 大连现代辅机开发制造有限公司 Robot high-pressure balance burr removing device and method
CN104984953B (en) * 2015-07-10 2017-02-01 沈阳众拓机器人设备有限公司 Cam shaft dry type cleaning machine
CN104984953A (en) * 2015-07-10 2015-10-21 沈阳众拓机器人设备有限公司 Cam shaft dry type cleaning machine
CN106000976A (en) * 2016-07-29 2016-10-12 侯马市东鑫机械铸造有限公司 Engine crankshaft cleaning machine tool
CN106000976B (en) * 2016-07-29 2018-02-27 侯马市东鑫机械铸造有限公司 Engine crankshaft cleans lathe
CN109985880A (en) * 2017-12-29 2019-07-09 重庆市永川区邦威机械制造有限公司 A kind of automobile gearbox clamping device
CN108126943A (en) * 2018-01-29 2018-06-08 湖州龙溢机械有限公司 A kind of automobile axial workpiece hole flushing device
CN108552765A (en) * 2018-04-20 2018-09-21 佛山市小沙江科技有限公司 A kind of Multifunctional commodity equipment
CN108787593A (en) * 2018-08-28 2018-11-13 安徽全柴动力股份有限公司 A kind of use for diesel engine bent axle cleaning drying device and method
CN108787593B (en) * 2018-08-28 2023-08-29 安徽全柴动力股份有限公司 Crankshaft cleaning and drying device and method for diesel engine
CN112024502A (en) * 2020-08-25 2020-12-04 桂林福达重工锻造有限公司 Crankshaft surface cleaning process and implementation equipment

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