CN106000976A - Engine crankshaft cleaning machine tool - Google Patents

Engine crankshaft cleaning machine tool Download PDF

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Publication number
CN106000976A
CN106000976A CN201610606480.5A CN201610606480A CN106000976A CN 106000976 A CN106000976 A CN 106000976A CN 201610606480 A CN201610606480 A CN 201610606480A CN 106000976 A CN106000976 A CN 106000976A
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CN
China
Prior art keywords
water
transmission shaft
power transmission
fixed block
big
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610606480.5A
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Chinese (zh)
Other versions
CN106000976B (en
Inventor
常显峰
褚京生
杨超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanxi Dongxin Henglong Machinery Manufacturing Co., Ltd
Original Assignee
HOUMA CITY XIN MACHINERY CASTING Ltd Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by HOUMA CITY XIN MACHINERY CASTING Ltd Co filed Critical HOUMA CITY XIN MACHINERY CASTING Ltd Co
Priority to CN201610606480.5A priority Critical patent/CN106000976B/en
Publication of CN106000976A publication Critical patent/CN106000976A/en
Application granted granted Critical
Publication of CN106000976B publication Critical patent/CN106000976B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work

Abstract

The invention relates to an engine crankshaft cleaning machine tool which mainly comprises a base, a slide rod, a hydraulic device, a small supporting wheel fixing block, a first transmission shaft, a large supporting wheel fixing block, a second transmission shaft, a third transmission shaft, a water pump, a circulating water pipe, a circulating water switch and a main control cabinet. In work, a crankshaft is placed between a large wheel and a small wheel, water flow acts on the hydraulic device through nozzles on the circulating water pipe, the hydraulic device is driven to drive the engine crankshaft to rotate, and during the rotation of the crankshaft, the circulating water pipeline sprays water to the surface of the rotating crankshaft, so the crankshaft is washed; the machine tool is easy and convenient to operate, work efficiency is greatly improved, the washing quality of the crankshaft can be effectively ensured, and the washing cost of the crankshaft can be reduced.

Description

Engine crankshaft cleans lathe
Technical field
The invention belongs to machining equipment, be specifically related to a kind of engine crankshaft and clean lathe.
Background technology
Engine crankshaft is the vitals being only second to cylinder body in electromotor, and its quality directly influences the overall performance of electromotor, and the use ruuning situation of electromotor is affected great by the cleannes of bent axle, and therefore bent axle cleaning quality directly affects engine performance.Traditional bent axle is cleaned and is completed by manual cleaning, after occur in that bent axle transit type cleaning machine, but transit type cleaning machine volume is bigger, power consumption is serious, the cleaning way of transit type cleaning machine, must assure that every bent axle fully cleans, bent axle cannot be improved by the speed of operating, inefficiency, and bent axle is in cleaning process, remaining static, water can produce residual at bent axle lower plane by impurity, cleaning quality is undesirable, is the bottleneck problem restricting bent axle cleannes for a long time.
Summary of the invention
The technical problem to be solved is to overcome above-mentioned deficiency, thering is provided a kind of engine crankshaft to clean lathe, this lathe passes through circulation, makes flow action in water moving device, water moving device is promoted to drive engine crankshaft rotation, water simultaneously, is sprayed to the crankshaft surface rotated, it is achieved bent axle cleans by crank rotation by the shower nozzle on circulating water pipeline, the most easy and simple to handle, and it is effectively increased work efficiency, improve bent axle cleaning quality, reduce bent axle and clean cost.
Technical scheme: a kind of engine crankshaft cleans lathe, mainly includes base, slide bar, water moving device, little support roller fixed block, the first power transmission shaft, big support roller fixed block, second driving shaft, the 3rd power transmission shaft, water pump, circulating water pipeline, recirculated water switch and main control cabinet;
The bottom of described base is provided with the cyclic water tank of closing, and a water pump is installed, described slide bar is arranged on the upper surface of base by slide bar fixture, and forward and backward each one, two slide bars are respectively equipped with slide block, the two ends of slide block are provided with slide block fixture, and the upper end of slide block on forward and backward slide bar is fixing with the base plate of water moving device to be connected;
Forward and backward two ends on the base plate of water moving device are separately installed with little support roller fixed block and big support roller fixed block;First power transmission shaft is arranged on by clutch shaft bearing on the little support roller fixed block of the base plate front end of water moving device, one end of first power transmission shaft is provided with power blade and little gear, described power blade and little gear are fixed by the first retainingf key, the other end is provided with trundle, and described trundle is arranged on the first power transmission shaft by the second bearing;Second driving shaft is arranged on big support roller fixed block by the 3rd bearing, one end of second driving shaft is provided with gear wheel, described gear wheel is fixed by the second retainingf key, the other end is provided with big roller, described big roller is fixed by the 3rd retainingf key, and described little gear is connected by driving belt with gear wheel;
Described 3rd power transmission shaft is arranged on by steady pin on little support roller fixed block and the big support roller fixed block of the base plate rear end of water moving device respectively, trundle is arranged on by the 4th bearing on the 3rd power transmission shaft on the little support roller fixed block of the base plate rear end of water moving device, and big roller is arranged on by the 4th bearing on big the 3rd power transmission shaft supported on fixed block of the base plate rear end of water moving device;
Base is provided with the circulating water pipeline connected with described cyclic water tank, described water pump is connected with circulating water pipeline, circulating water pipeline is provided with recirculated water switch, circulating water pipeline extends the unsettled jet pipe communicated with circulating water pipeline, is provided with several shower nozzles in the bottom of unsettled jet pipe;
Described main control cabinet is connected by connecting line and water pump and recirculated water switch, opening/stopping by main control cabinet control water pump and cycling switch.
Further, described base is provided with several apertures connected with cyclic water tank, is easy to recycling for water for cleaning is stored in cyclic water tank.
Further, described base is provided with four slide bar fixtures, and each two slide bar fixture arranges a slide bar.
Further, described water moving device is arranged on slide bar by former and later two slide blocks, and the both sides of each slide block are provided with slide block fixture.
Further, described slide bar being interval with two or more water moving device, be correspondingly provided with the unsettled jet pipe connected with circulating water pipeline above each water moving device, the bottom of jet pipe is provided with several shower nozzles.
Further, the little support roller fixture at the forward and backward two ends, bottom being positioned at water moving device is located on conplane same level line with the big roller fixture that supports, and is disposed adjacent.
Further, the first power transmission shaft on the little support roller fixed block of the base plate front end being arranged on water moving device be arranged at the bottom of water moving device after rear end little support roller fixed block on the axial line of the 3rd power transmission shaft consistent, and the trundle being arranged on the first power transmission shaft is oppositely arranged with the trundle being arranged on the 3rd power transmission shaft.
Further, be arranged on water moving device base plate front end the big second driving shaft supported on roller fixed block be arranged at the bottom of water moving device after the axial line of big the 3rd power transmission shaft supported on roller fixed block of rear end consistent, and the big roller being arranged on second driving shaft is oppositely arranged with the big roller being arranged on the 3rd power transmission shaft.
The present invention compared with prior art has the advantages that 1, bent axle is cleaned by manual cleaning or cleaned by formula and change hydraulic rotary formula into and clean by the present invention, and more than one piece bent axle can be cleaned simultaneously, and each bent axle is independent of each other when cleaning, highly shortened scavenging period so that work efficiency doubles;
2, by rotary cleaning, solve the problem that impurity remains at bent axle lower plane, substantially increase the cleannes of crankshaft-link rod;
3, different product cleans, and it is convenient to facilitate, it is to avoid the numerous and diverse frock of transit type cleaning machine changes workload.
4, lathe mechanism is simply efficient, decreases the maintenance rate of main equipment, reduces power consumption.
Accompanying drawing explanation
Fig. 1 is that the axle of the present invention surveys view;
Fig. 2 is the left view of the present invention;
Fig. 3 is the partial front elevation view of the present invention;
Fig. 4 is that the axle of water moving device in the present invention surveys view;
In figure: 1-base, 2-slide bar fixture, 3-slide bar, 4-slide block, 5-slide block fixture, 6-water moving device base plate, 7-water pump, 8-circulating water pipeline, 9-recirculated water switchs, the unsettled jet pipe of 10-, 11-main control cabinet, 12-power blade, 13-the first power transmission shaft, the little gear of 14-, 15-little support roller fixed block, 16-clutch shaft bearing, 17-trundle, 18-the second bearing, 19-driving belt, 20-gear wheel, 21-big support roller fixed block, 22-the 3rd bearing, 23-the 3rd retainingf key, 24-second driving shaft, 25-big roller, 26-the first retainingf key, 27-the second retainingf key, 28-shower nozzle, 29-the 3rd power transmission shaft, 30-the 4th bearing, 31-steady pin, 32-bent axle.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that the purpose of the present invention, technical scheme and advantage, below in conjunction with Figure of description, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
A kind of engine crankshaft cleans lathe, as shown in Figure 1, Figure 2, Figure 3, Figure 4, base 1, slide bar 3, water moving device 6, little support roller fixed block the 15, first power transmission shaft 13, big support roller fixed block 21, second driving shaft the 24, the 3rd power transmission shaft 29, water pump 7, circulating water pipeline 8, recirculated water switch 9 and main control cabinet 11 are mainly included.The bottom of described base 1 is provided with the cyclic water tank of closing, and a water pump 7 is installed, described base 1 upper surface is provided with four slide bar fixtures 2, a piece slide bar 3 is set on each two slide bar fixture 2, and forward and backward each one, being respectively equipped with slide block 4 on two slide bars, the two ends of slide block 4 are provided with slide block fixture 5, and slide block 4 upper end on forward and backward slide bar 3 is fixing with the base plate of water moving device 6 to be connected.Forward and backward two ends on the base plate of water moving device 6 are separately installed with little support roller fixed block 15 and big support roller fixed block 21, on the little support roller fixed block 15 of the base plate front end that the first power transmission shaft 13 is arranged on water moving device 6 by clutch shaft bearing 16, one end of first power transmission shaft 13 is provided with power blade 12 and little gear 14, described power blade 12 and little gear 14 are fixed by the first retainingf key 26, the other end is provided with trundle 17, and described trundle 17 is arranged on the first power transmission shaft 13 by the second bearing 18.Second driving shaft 24 is arranged on big support roller fixed block by the 3rd bearing 22, one end of second driving shaft 24 is provided with gear wheel 20, described gear wheel 20 is fixed by the second retainingf key 27, the other end is provided with big roller 25, described big roller 25 is fixed by the 3rd retainingf key 23, and described little gear 14 is connected by driving belt 19 with gear wheel 20.Described 3rd power transmission shaft 29 is arranged on by steady pin 31 on little support roller fixed block 15 and the big support roller fixed block 21 of the base plate rear end of water moving device 6 respectively, on the 3rd power transmission shaft 29 on the little support roller fixed block 15 of the base plate rear end that trundle 17 is arranged on water moving device 6 by the 4th bearing 30, big roller 25 is arranged on by the 4th bearing 30 on big the 3rd power transmission shaft 29 supported on fixed block 21 of the base plate rear end of water moving device 6.Base 1 is provided with the circulating water pipeline 8 connected with described cyclic water tank, described water pump 7 is connected with circulating water pipeline 8, circulating water pipeline 8 is provided with recirculated water switch 9, circulating water pipeline 8 extends the unsettled jet pipe 10 communicated with circulating water pipeline, is provided with several shower nozzles 28 in the bottom of unsettled jet pipe 10.Described main control cabinet 11 is connected with water pump 7 and recirculated water switch 9 by connecting line, main control cabinet 11 control opening/stopping of water pump 7 and cycling switch 9.
Described base 1 is provided with several apertures connected with cyclic water tank, is easy to recycling for water for cleaning is stored in cyclic water tank.
In using, can be spaced the quantity arranging water moving device 6 according to practical situation, be correspondingly provided with the unsettled jet pipe 10 connected with circulating water pipeline 8 above each water moving device 6 on described slide bar 3, the bottom of jet pipe is provided with several shower nozzles 28.
During work, bent axle is positioned on water moving device, bent axle concentric reducer adjacent trundle 17 and big roller 25 respectively, water pump 7 and recirculated water switch 9 is handled by main control cabinet 11, promoting water impact power blade 12, drive little gear 14 to rotate, little gear 14 promotes gear wheel 20 to rotate by driving belt 19, drive big roller 25 to rotate by second driving shaft 24, thus drive the crank rotation adjacent with big roller 25;While crank rotation, self-circulating water shower nozzle 10 sprays cycle of higher pressure water to crankshaft surface, cleans crankshaft surface, and recirculated water, by setting foraminate base 1, is flowed into the water tank with strainer of base 1 bottom, circulated by water pump 7.
The whole cleaning process that sprays water with high pressure is all to complete when crank rotation, can be realized the setting of scavenging period by main control cabinet, it is ensured that bent axle cleannes requirement.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equivalent and improvement etc. made within the spirit and principles in the present invention, should be included within the scope of the present invention.

Claims (8)

1. engine crankshaft cleans lathe, mainly include base, slide bar, water moving device, little support roller fixed block, the first power transmission shaft, big support roller fixed block, second driving shaft, the 3rd power transmission shaft, water pump, circulating water pipeline, recirculated water switch and main control cabinet, it is characterized in that:
The bottom of described base is provided with the cyclic water tank of closing, and a water pump is installed, described slide bar is arranged on the upper surface of base by slide bar fixture, and forward and backward each one, two slide bars are respectively equipped with slide block, the two ends of slide block are provided with slide block fixture, and the upper end of slide block on forward and backward slide bar is fixing with the base plate of water moving device to be connected;
Forward and backward two ends on the base plate of water moving device are separately installed with little support roller fixed block and big support roller fixed block;First power transmission shaft is arranged on by clutch shaft bearing on the little support roller fixed block of the base plate front end of water moving device, one end of first power transmission shaft is provided with power blade and little gear, described power blade and little gear are fixed by the first retainingf key, the other end is provided with trundle, and described trundle is arranged on the first power transmission shaft by the second bearing;Second driving shaft is arranged on big support roller fixed block by the 3rd bearing, one end of second driving shaft is provided with gear wheel, described gear wheel is fixed by the second retainingf key, the other end is provided with big roller, described big roller is fixed by the 3rd retainingf key, and described little gear is connected by driving belt with gear wheel;
Described 3rd power transmission shaft is arranged on by steady pin on little support roller fixed block and the big support roller fixed block of the base plate rear end of water moving device respectively, trundle is arranged on by the 4th bearing on the 3rd power transmission shaft on the little support roller fixed block of the base plate rear end of water moving device, and big roller is arranged on by the 4th bearing on big the 3rd power transmission shaft supported on fixed block of the base plate rear end of water moving device;
Base is provided with the circulating water pipeline connected with described cyclic water tank, described water pump is connected with circulating water pipeline, circulating water pipeline is provided with recirculated water switch, circulating water pipeline extends the unsettled jet pipe communicated with circulating water pipeline, is provided with several shower nozzles in the bottom of unsettled jet pipe;
Described main control cabinet is connected by connecting line and water pump and recirculated water switch, opening/stopping by main control cabinet control water pump and cycling switch.
Engine crankshaft the most according to claim 1 cleans lathe, it is characterized in that described base is provided with several apertures connected with cyclic water tank, is easy to recycling for water for cleaning is stored in cyclic water tank.
Engine crankshaft the most according to claim 1 cleans lathe, it is characterized in that described base is provided with four slide bar fixtures, each two slide bar fixture arranges a slide bar.
Engine crankshaft the most according to claim 1 cleans lathe, it is characterized in that described water moving device is arranged on slide bar by former and later two slide blocks, and the both sides of each slide block are provided with slide block fixture.
Engine crankshaft the most according to claim 1 cleans lathe, it is characterized in that being interval with on described slide bar two or more water moving device, is correspondingly provided with the unsettled jet pipe connected with circulating water pipeline above each water moving device, and the bottom of jet pipe is provided with several shower nozzles.
Engine crankshaft the most according to claim 1 cleans lathe, it is characterized in that the little support roller fixture being positioned at the forward and backward two ends, bottom of water moving device is located on conplane same level line with big support roller fixture, and is disposed adjacent.
Engine crankshaft the most according to claim 1 cleans lathe, after it is characterized in that the first power transmission shaft being arranged on the little support roller fixed block of the base plate front end of water moving device and being arranged at the bottom of water moving device, the axial line of the 3rd power transmission shaft on the little support roller fixed block of rear end is consistent, and the trundle being arranged on the first power transmission shaft is oppositely arranged with the trundle being arranged on the 3rd power transmission shaft.
8. clean lathe according to the engine crankshaft described in any one of claim 1 to 7, after it is characterized in that the big second driving shaft supported on roller fixed block being arranged on the base plate front end of water moving device and being arranged at the bottom of water moving device, the axial line of big the 3rd power transmission shaft supported on roller fixed block of rear end is consistent, and the big roller being arranged on second driving shaft is oppositely arranged with the big roller being arranged on the 3rd power transmission shaft.
CN201610606480.5A 2016-07-29 2016-07-29 Engine crankshaft cleans lathe Active CN106000976B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610606480.5A CN106000976B (en) 2016-07-29 2016-07-29 Engine crankshaft cleans lathe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610606480.5A CN106000976B (en) 2016-07-29 2016-07-29 Engine crankshaft cleans lathe

Publications (2)

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CN106000976A true CN106000976A (en) 2016-10-12
CN106000976B CN106000976B (en) 2018-02-27

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108499912A (en) * 2018-03-24 2018-09-07 山东交通职业学院 Lathe Spindle Box greasy filth cleaning device
CN109530277A (en) * 2018-10-22 2019-03-29 方志兰 A kind of automobile engine components crankshaft remanufactures processing equipment
CN112620223A (en) * 2020-12-22 2021-04-09 北京科技大学 Shaft cleaning device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1741933A1 (en) * 1989-06-22 1992-06-23 Б.В.Алексеев Crankshaft washing installation
CN201108905Y (en) * 2007-08-15 2008-09-03 西北轴承股份有限公司 Bearing rotary dynamic spraying automatic cleaning machine
DE102007027568A1 (en) * 2007-06-04 2008-12-11 Armin Zippel Automated cleaning method for components like crankshafts or camshafts uses a complex arrangement for areas to be cleaned in a cleaning chamber by means of a processing or cleaning tool
CN101406892A (en) * 2008-11-19 2009-04-15 无锡市宝辉清洗设备厂 Crankshaft washer
CN101524688A (en) * 2009-04-03 2009-09-09 大连现代辅机开发制造有限公司 Method and special device for rotary crankshaft cleaning and blowing
CN102284442A (en) * 2011-07-01 2011-12-21 天润曲轴股份有限公司 Crankshaft surface cleaning machine
CN205851468U (en) * 2016-07-29 2017-01-04 侯马市东鑫机械铸造有限公司 Engine crankshaft cleans lathe

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1741933A1 (en) * 1989-06-22 1992-06-23 Б.В.Алексеев Crankshaft washing installation
DE102007027568A1 (en) * 2007-06-04 2008-12-11 Armin Zippel Automated cleaning method for components like crankshafts or camshafts uses a complex arrangement for areas to be cleaned in a cleaning chamber by means of a processing or cleaning tool
CN201108905Y (en) * 2007-08-15 2008-09-03 西北轴承股份有限公司 Bearing rotary dynamic spraying automatic cleaning machine
CN101406892A (en) * 2008-11-19 2009-04-15 无锡市宝辉清洗设备厂 Crankshaft washer
CN101524688A (en) * 2009-04-03 2009-09-09 大连现代辅机开发制造有限公司 Method and special device for rotary crankshaft cleaning and blowing
CN102284442A (en) * 2011-07-01 2011-12-21 天润曲轴股份有限公司 Crankshaft surface cleaning machine
CN205851468U (en) * 2016-07-29 2017-01-04 侯马市东鑫机械铸造有限公司 Engine crankshaft cleans lathe

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108499912A (en) * 2018-03-24 2018-09-07 山东交通职业学院 Lathe Spindle Box greasy filth cleaning device
CN108499912B (en) * 2018-03-24 2020-09-25 山东交通职业学院 Lathe spindle box fatlute belt cleaning device
CN109530277A (en) * 2018-10-22 2019-03-29 方志兰 A kind of automobile engine components crankshaft remanufactures processing equipment
CN112620223A (en) * 2020-12-22 2021-04-09 北京科技大学 Shaft cleaning device
CN112620223B (en) * 2020-12-22 2022-05-13 北京科技大学 Shaft cleaning device

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Address after: 043000 Shanxi city of Linfen province Houma Fenglei Street No. 169

Patentee after: Shanxi Dongxin Henglong Machinery Manufacturing Co., Ltd

Address before: 043013 Shanxi city of Linfen province Houma Fenglei Street No. 169

Patentee before: Houma City Xin Machinery Casting Limited Company

CP03 Change of name, title or address