CN102641874A - Plane cleaning device - Google Patents

Abstract

The invention discloses a plane cleaning device, which is characterized in that the device mainly comprises a transmission mechanism, a rack and a cleaning solution circulating mechanism, wherein the transmission mechanism comprises a motor, a driving chain wheel, a chain, a driven chain wheel, a transmission shaft, a synchronous pulley, a transmission shaft supporting frame, a large clamp plate, a small clamp plate, an upright column, a double-sided tooth synchronous belt, a linear guideway, a fixed shaft, a tensioning synchronous pulley, a linear bearing, a brush shaft synchronous pulley, a brush, a brush shaft, a driven synchronous pulley, a shaft, a driven synchronous pulley fixing frame and a motor base, and the cleaning solution circulating mechanism comprises a water inlet pipe, a water pump, a water pump supporting frame, a pumping pipe, a cleaning solution pool, a water outlet pipe, a water outlet joint, a box body and a spray pipe. By means of the plane cleaning device, the rotating cleaning and the translational cleaning of the brush can be simultaneously achieved, and the recycling of the cleaning solution can be achieved.

Description

A kind of plane cleaning device

Technical field

The present invention relates to cleaning equipment, be specially a kind of through the finish the work device of plane cleaning of chain transmission and band driving-belt electric brush rotation synchronously and translation.

Background technology

The application of cleaning in commercial production is comparatively extensive, and present cleaning mainly comprises two types: machinery cleans and physical-chemical is cleaned.Machinery cleans and mainly comprises the manual removal method, compressed air sweeping method, high pressure water washing method etc.Manual ablution is the artificial brush that uses, and instruments such as scraper are removed the method for the dirt of component surface; The compressed air sweeping method is to use compressed air to purge to cover the method for dirts such as dried dirt and the greasy filth of component surface; The high pressure water washing method is with the method for using high-pressure water pipe directly to clean component surface.Above cleaning way all needs manual work to accomplish basically, and is both time-consuming, consumes power again, also influences the air quality of working environment, and can not guarantee operating personnel's safety, can not satisfy the requirement of modern industry development.

Summary of the invention

To the deficiency of prior art, technical problem to be solved by this invention is: a kind of plane cleaning device is provided, and this cleaning device is simple in structure, and cost is lower, and is easy to operate, and has characteristics such as efficient, safe, reliable, is suitable for industrialization and uses.

The technical scheme that the present invention solve the technical problem is: design a kind of plane cleaning device; It is characterized in that this device mainly comprises transmission mechanism, frame and cleaning fluid cycling mechanism; Said transmission mechanism comprises motor, drive sprocket, chain, driven sprocket, power transmission shaft, synchronous pulley, cardan-shaft suspension frame, big clamp plate, plintlet, column, double cog synchronous belt, line slideway, fixed axis, tensioning synchronous pulley, linear bearing, brush axle synchronous pulley, hairbrush and brush axle, driven synchronous pulley, axle, driven synchronous pulley fixed mount and motor cabinet: motor is installed on the motor cabinet that is connected with frame, and drive sprocket is installed on the output shaft of motor, and drive sprocket links to each other through chain with driven sprocket; Driven sprocket is installed on the power transmission shaft; Power transmission shaft is installed in the hole of cardan-shaft suspension frame, and the cardan-shaft suspension frame is installed on the big clamp plate, and big clamp plate and plintlet are installed on the column; And column is fixed on the frame; Synchronous pulley is installed on the power transmission shaft, and line slideway is installed on the big clamp plate through bearing, and the tensioning synchronous pulley is installed on the fixed axis; Fixed axis is fixed on the sidewall of casing of cleaning fluid cycling mechanism; Linear bearing is fixed on the flank of casing, and the brush axle synchronous pulley is contained on hairbrush and the brush axle, and hairbrush and brush axle are installed on the casing; Driven synchronous pulley is fixed on the axle, the axle be installed in big clamp plate on driven synchronous pulley fixed mount be connected; Double cog synchronous belt is connected with synchronous pulley, tensioning synchronous pulley, brush axle synchronous pulley, driven synchronous pulley, and double cog synchronous belt and casing are fixed;

Described cleaning fluid cycling mechanism comprises water inlet pipe, water pump, water pump bearing support, drinking-water pipe, cleaning liquid pool, outlet pipe, water out adapter, casing and sparge pipe; Water inlet pipe one end is connected with sparge pipe, and the other end is connected with water pump; Water pump is fixed on the frame through the water pump bearing support; Drinking-water pipe one end is connected with water pump, and the other end communicates with the cleaning liquid pool; Outlet pipe one end is connected with an end of water out adapter, and the other end communicates with the cleaning liquid pool; The other end of water out adapter and sparge pipe all are fixed on the casing, and casing makes it on line slideway, slide through being connected with linear bearing; Cleaning liquid pool is installed on the ground.

Compared with prior art, plane of the present invention cleaning device is simple in structure, and cost is lower; Easy to operate, well solve the plane and cleaned problem, do not need artificial the cleaning; Just just can realize action, guarantee staff's safety, improve production efficiency through the control motor; Minimizing is suitable for industrialization and uses the pollution of environment.

Description of drawings

Fig. 1 is the complete machine structure front view of a kind of embodiment of plane cleaning device of the present invention;

Fig. 2 is the complete machine structure vertical view of a kind of embodiment of plane cleaning device of the present invention.

The specific embodiment:

Further narrate the present invention below in conjunction with embodiment and accompanying drawing thereof.

The plane cleaning device of the present invention's design (is called for short device; Referring to accompanying drawing 1,2); It is characterized in that this device mainly comprises transmission mechanism 1, frame 2 and cleaning fluid cycling mechanism 3; Said transmission mechanism 1 comprises motor 11, drive sprocket 12, chain 13, driven sprocket 14, power transmission shaft 15, synchronous pulley 16, cardan-shaft suspension frame 17, big clamp plate 18, plintlet 19, column 110, double cog synchronous belt 111, line slideway 112, fixed axis 113, tensioning synchronous pulley 114, linear bearing 115, brush axle synchronous pulley 116, hairbrush and brush axle 117, driven synchronous pulley 118, axle 119, driven synchronous pulley fixed mount 120 and motor cabinet 121: motor 11 is installed on the motor cabinet 121 that is connected with frame 2; Drive sprocket 12 is installed on the output shaft of motor 11 through key; Drive sprocket 12 links to each other through chain 13 with driven sprocket 14, and driven sprocket 14 is connected with power transmission shaft 15 through key, and power transmission shaft 15 is installed in the hole of cardan-shaft suspension frame 17 through the bearing at its two ends; Cardan-shaft suspension frame 17 is installed on the big clamp plate 18; Big clamp plate 18 is installed on the column 110 through bolt with plintlet 19, and column 110 is fixed on the frame 2, and synchronous pulley 16 is installed on the power transmission shaft 15 through key; Line slideway 112 is installed on the big clamp plate 18 through bearing; Tensioning synchronous pulley 114 is installed on the fixed axis 113, and fixed axis 113 is fixed on the sidewall of the casing 38 in the cleaning fluid cycling mechanism 3, and linear bearing 115 is fixed on the flank of casing 38; Brush axle synchronous pulley 116 is contained on hairbrush and the brush axle 117, and hairbrush and brush axle 117 are installed on the casing 38 through bearing; On axle 119, axle 119 is connected with driven synchronous pulley fixed mount 120 on being installed in big clamp plate 18 driven synchronous pulley 118 through bearing fixing; Double cog synchronous belt 111 is connected with synchronous pulley 16, tensioning synchronous pulley 114, brush axle synchronous pulley 116, driven synchronous pulley 118, and double cog synchronous belt 111 is fixing with casing 38.

Said frame 2 is a rectangular frame, is made up of angle bar or square steel.

Described cleaning fluid cycling mechanism 3 comprises water inlet pipe 31, water pump 32, water pump bearing support 33, drinking-water pipe 34, cleans liquid pool 35, outlet pipe 36, water out adapter 37, casing 38 and sparge pipe 39; Water inlet pipe 31 1 ends are connected with sparge pipe 39, and the other end is connected with water pump 32; Water pump 32 is fixed on the frame 2 through water pump bearing support 33; Drinking-water pipe 34 1 ends are connected with water pump 32, and the other end communicates with cleaning liquid pool 35; Outlet pipe 36 1 ends are connected with an end of water out adapter 37, and the other end communicates with cleaning liquid pool 35; The other end of water out adapter 37 and sparge pipe 39 all are fixed on the casing 38, and casing 38 makes it on line slideway, slide through being connected with linear bearing; Cleaning liquid pool 35 installs on the ground.

Described plane A to be cleaned is the working face of component of machine or the working face with less groove.

The operation principle and the process of cleaning device of the present invention are: drive sprocket 12 is under the effect of motor 11; Driving the power transmission shaft 15 that driven sprocket 14 is housed through the chain transmission rotates; Thereby make the internal tooth engaged transmission be contained in synchronous pulley 16 on the power transmission shaft 15, be contained in driven synchronous pulley 118 and double cog synchronous belt 111 on the axle 119; Brush axle synchronous pulley 116 meshes with the external tooth of double cog synchronous belt 111 simultaneously; Rotating belt electric brush axle synchronous pulley 116 rotations through double cog synchronous belt 111 realize that hairbrush and brush axle 117 rotate, and tensioning synchronous pulley 114 has played tension; Simultaneously, because casing 38 flanks and double cog synchronous belt 111 bottoms are fixed, move on line slideway 112 thereby drive casing 38 reaches the parts that are connected with casing, and then realized the translation of hairbrush; Rotating through the control motor realizes that casing 38 reaches the back and forth movement of the parts that are connected with casing 38, and mobile distance is relevant with the plane length or the width of cleaning; In the process of transmission; Cleaning fluid gets into the sparge pipe 39 that has aperture through cleaning fluid cycling mechanism 3; Thereby constantly cleaning fluid is sprayed on hairbrush and the brush axle 117; When the height of the cleaning fluid in the casing 38 exceeded the minimum lower surface of water out adapter 37 mouths of pipe, cleaning fluid flowed in the cleaning fluid pond 35, and the effect through water pump 32 realizes recycle to cleaning fluid.Thereby accomplish the cleaning of agitation plane A.

The characteristic of apparatus of the present invention is to realize the rotation cleaning and the translation cleaning of hairbrush simultaneously; It is not that motor directly drives that the rotation of hairbrush is cleaned; But realize through chain transmission and band transmission synchronously; Be to adopt the two-sided rotation cleaning that drives hairbrush that brings synchronously, fixedly realize the translation cleaning of hairbrush simultaneously through synchronous band and the casing that hairbrush is housed, and realize the recycle of cleaning fluid through water inlet pipe, outlet pipe and water pump.

In the embodiment of the invention, what the kind of drive of motor 11 and power transmission shaft 15 adopted is the band transmission, but also can be chain transmission or gear drive.In driving hairbrush and brush axle 117 rotations and parallel moving mechanism, what embodiment adopted also is the band transmission kind of drive, equally also can be the chain transmission.Hairbrush and brush axle 117 rotations and translation are to be guiding with line slideway 112.

Apparatus of the present invention be a kind of simply, flat surface washing apparatus efficiently; Be mainly used in cleaning to planar structure article (plane A to be cleaned); Can effectively solve dangerous, the inefficient problem of work of conventional clean; Also reduced manufacturing cost, and be successfully applied in the real work of cleaning stamping machine drift lower plane.

The present invention does not address part and is applicable to prior art.

Claims (1)

1. plane cleaning device; It is characterized in that this device mainly comprises transmission mechanism, frame and cleaning fluid cycling mechanism; Said transmission mechanism comprises motor, drive sprocket, chain, driven sprocket, power transmission shaft, synchronous pulley, cardan-shaft suspension frame, big clamp plate, plintlet, column, double cog synchronous belt, line slideway, fixed axis, tensioning synchronous pulley, linear bearing, brush axle synchronous pulley, hairbrush and brush axle, driven synchronous pulley, axle, driven synchronous pulley fixed mount and motor cabinet: motor is installed on the motor cabinet that is connected with frame, and drive sprocket is installed on the output shaft of motor, and drive sprocket links to each other through chain with driven sprocket; Driven sprocket is installed on the power transmission shaft; Power transmission shaft is installed in the hole of cardan-shaft suspension frame, and the cardan-shaft suspension frame is installed on the big clamp plate, and big clamp plate and plintlet are installed on the column; And column is fixed on the frame; Synchronous pulley is installed on the power transmission shaft, and line slideway is installed on the big clamp plate through bearing, and the tensioning synchronous pulley is installed on the fixed axis; Fixed axis is fixed on the sidewall of casing of cleaning fluid cycling mechanism; Linear bearing is fixed on the flank of casing, and the brush axle synchronous pulley is contained on hairbrush and the brush axle, and hairbrush and brush axle are installed on the casing; Driven synchronous pulley is fixed on the axle, the axle be installed in big clamp plate on driven synchronous pulley fixed mount be connected; Double cog synchronous belt is connected with synchronous pulley, tensioning synchronous pulley, brush axle synchronous pulley, driven synchronous pulley, and double cog synchronous belt and casing are fixed;

Described cleaning fluid cycling mechanism comprises water inlet pipe, water pump, water pump bearing support, drinking-water pipe, cleaning liquid pool, outlet pipe, water out adapter, casing and sparge pipe; Water inlet pipe one end is connected with sparge pipe, and the other end is connected with water pump; Water pump is fixed on the frame through the water pump bearing support; Drinking-water pipe one end is connected with water pump, and the other end communicates with the cleaning liquid pool; Outlet pipe one end is connected with an end of water out adapter, and the other end communicates with the cleaning liquid pool; The other end of water out adapter and sparge pipe all are fixed on the casing, and casing makes it on line slideway, slide through being connected with linear bearing; Cleaning liquid pool is installed on the ground.