CN102283046B - High-speed roller type nutrition pot production equipment - Google Patents
High-speed roller type nutrition pot production equipment Download PDFInfo
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- CN102283046B CN102283046B CN201110197554A CN201110197554A CN102283046B CN 102283046 B CN102283046 B CN 102283046B CN 201110197554 A CN201110197554 A CN 201110197554A CN 201110197554 A CN201110197554 A CN 201110197554A CN 102283046 B CN102283046 B CN 102283046B
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Abstract
The invention provides high-speed roller type nutrition pot production equipment, which comprises a frame, and a roller device, a cam device, a feeding device, a transmission device and a restraint device which are arranged on the frame. By a method for manufacturing a pot through roller-type multi-station mold pressing, more than 10,800 pot bodies can be manufactured per hour, and material loading, pitting, compacting, throwing and other processing steps of a nutrition pot are finished at a time; moreover, dimensions, shapes, intensity and other aspects of a finished pot body meet requirements of high-speed mechanical transplant, and the equipment has stable quality, is not needed to be subjected to post-treatment and has the characteristics of simple structure, low cost, high production efficiency, long service life and the like.
Description
Technical field
The present invention relates to a kind of high speed rotary-drum formula nutritive cube production equipment, be specially a kind of automatization high speed production compression nutrition bowl equipment in the mechanized farming production operation, belong to the agricultural machinery product technical field.
Background technology
The nutritive cube body of growing seedlings used is that necessary product is planted in the early stage training that is widely used in cotton, corn, melon and fruit, flowers and other crops, and early stage nutritive cube body is mainly by manual manufacture; Its shortcoming is that production efficiency is low; Along with the fast development of modern agricultural technology, the mechanization machine for making pots has been arranged again, machinery production is higher than manual manufacture efficient, operating cost is low; Current existing mechanization alms bowl system mainly contains two kinds as equipment, first punching type former; It two is level (spiral) squash type formers; 200410023266.4), " automatic earthen bowl making machine " (application number: 200510095097) and Chinese utility model patent " solid edge cotton earth bowl-making machine " (application number: 91213620.0), " the high efficiency nutritious alms bowl machine for making pots of doubly-linked " (application number: the preparation method of alms bowl body such as 96217850.0) like Chinese invention patent " nutrition soil machine for making pots " (application number:; Its weak point is: said equipment complete machine structure is complicated; Its continuity production operation poor performance, production efficiency are relatively low; The alms bowl body of particularly making is of poor quality, and manufactured goods alms bowl body also needs special cutter to carry out post processing.
A kind of high speed rotary-drum formula nutritive cube production equipment (>=10800/hour) is not shown in existing patent and the correlation technique document.
Summary of the invention
The present invention is directed to the described deficiency of background technology; A kind of high speed rotary-drum formula nutritive cube production equipment is proposed; Adopt drum-type machine for making pots tool; The multistation mould per hour can realize that the alms bowl system more than 10800 does, and once accomplish material loading to nutritive cube, play kind hole, a compacting, processing such as launch, and the aspects such as size, shape and intensity of finished product alms bowl body all satisfies the requirement of high speed machine transplanting; Steady quality, need not carry out subsequent treatment, have simple in structure, characteristics such as cost is low, production efficiency is high, long service life.
Technical scheme of the present invention is: high speed rotary-drum formula nutritive cube production equipment comprises drum apparatus, cam gear, feeding device, transmission device and the restraint device installed on frame and the frame; It is characterized in that: described drum apparatus comprises barrel and system alms bowl mould; Barrel is a circle drum type rigid body, and the coaxial drum gear that is fixed with on the end face of barrel has at least six rows, whenever drains into few five system alms bowl moulds arranged side by side and be connected on the circumference of barrel; Every system alms bowl mould is cylindric piston component; Said piston component is made up of piston, piston cylinder, piston rod and square shaft, and an end and the piston of piston rod are connected in the piston cylinder, and the other end has bolt to be connected on the square shaft; There is bearing at the square shaft two ends, also have guide cylinder to be connected with piston cylinder is coaxial; Frame is the shaped steel workpiece, and feeding device is made up of the reinforced wheel, mixer, material scraping plate of stirring; Described cam gear comprises guide cam and little cam, and guide cam and little cam are installed in barrel inside, and guide cam is the steel plate that is connected on the frame, is processed with heart-shaped groove on the steel plate, has bearing to be positioned at groove on the square shaft and is slidingly matched with groove; Have gear to be connected with little cam is coaxial on the little cam, the bearing on the little camshaft is installed at its center in addition, and the little camshaft other end is connected on the guide cam steel plate; Described transmission device comprises drive motors, main shaft, reinforced wheel, drum gear system and the little cam tooth train of stirring; Main shaft is installed on the frame through bearing, and drive motors and main shaft are chain drive, and main shaft is with reinforced to stir wheel also be chain drive, and main shaft is to be double-reduction gear with drum gear, and main shaft and little cam tooth train are the one-level reduction gearing; Described restraint device is the arc gusset of steel plate welding, is installed on the frame, is positioned at the barrel periphery, and its arc length is at least 1/4 barrel circumference.
The invention has the beneficial effects as follows:
⑴ be that each device that utilizes a drive motors to accomplish all working process drives in the work, travelling gear drives cylinder and whenever rotates a circle, through system alms bowl mould and piston rod effect; Can accomplish (charging → precompressed → compress → depanning → finished product) whole process of nutrition pot raw material; Produce 30 finished product nutritive cubes, when design speed is 6 commentaries on classics/min, per hour can produce 10800 nutritive cubes; Production efficiency is high, end product quality is stable, helps the mechanized farming of seed.
⑵ during cylinder rotation; The bearing that drives the square shaft two ends through piston component slides in the heart-shaped groove of guide cam; Accomplish charging → precompressed → compaction process; Little cam is accomplished out mold process, and little action of cam also has: prevent that 1) fracture or obscission generation in advance from appearring in the nutritive cube that is pushed out certain-length, helps nutritive cube and vertically fall on the conveyer belt; 2) prevent that guide post from self-locking taking place when releasing nutritive cube.
⑶ the system alms bowl mould piston/cylinder after the charging rotates in the arc gusset of restraint device under barrel drives; Simultaneously piston rod under cam progressively former in the clamping piston cylinder expect design load; When cylinder continues rotation; Piston rod is progressively released the good nutritive cube of moulding compacting again under cam, after little cam quickens impetus, nutritive cube is all released piston cylinder (depanning) and dropped on the conveyer belt.
Description of drawings
Accompanying drawing 1 is an embodiment of the invention outside drawing left view;
Accompanying drawing 2 is a cylinder compression nutrition bowl finished product sketch map;
Accompanying drawing 3 is a Rotary-table compression nutrition bowl finished product sketch map;
Accompanying drawing 4 is that Fig. 1 is along main shaft vertical line cutaway view;
Accompanying drawing 5 is that Fig. 4 is along A-A line cutaway view;
Accompanying drawing 6 is embodiment of the invention vertical view (when nothing is stirred wheel);
Accompanying drawing 7 is the piston cylinder cutaway view;
Accompanying drawing 8 is that the B of Fig. 7 is to view.
Embodiment
Mark in the accompanying drawing:
In the accompanying drawing 1: 7-conveyer belt, 8-compression nutrition bowl finished product, 9-arc gusset, 13-axle, 45-main shaft;
In the accompanying drawing 4: 1-piston, 2-piston cylinder, 3-piston rod, 4-barrel, 5-guide cylinder, 6-bearing; 13-axle, 16-gear, one, 17-gear, two, 23-gear, three, 27-gear, four, 28-square shaft; 39-stir wheel, 41-sprocket wheel, four, 44-guide cam steel plate, 45-main shaft, 47-gear, five, 52-sprocket wheel two; 58-sprocket wheel, three, 60-frame, 63-gear six, 64-little camshaft, 66-little cam, 69-drive motors.
In the accompanying drawing 5: 4-barrel, 6-bearing, 7-conveyer belt, 8-compression nutrition bowl finished product, 9-arc gusset, 44-guide cam steel plate, 47-gear five, 64-little camshaft, 66-little cam.
Below in conjunction with accompanying drawing the embodiment of the invention is further specified:
Shown in accompanying drawing 1 and 4, high speed rotary-drum formula nutritive cube production equipment of the present invention comprises drum apparatus, cam gear, feeding device, transmission device and the restraint device installed on frame 60 and the frame; Frame 60 is the shaped steel workpiece, and feeding device is made up of reinforced wheel 39, mixer and the material scraping plate of stirring;
Shown in accompanying drawing 4 and accompanying drawing 5; Drum apparatus comprises barrel 4 and system alms bowl mould, and barrel 4 is circle drum type rigid bodies, has six rows, five system alms bowl moulds arranged side by side of every row to be connected on barrel 4 circumference along the cylinder periphery; Every system alms bowl mould is a piston component cylindraceous; Be made up of piston 1, piston cylinder 2, piston rod 3 and square shaft 28, an end of piston rod 3 and piston 1 are connected in the piston cylinder 2, and the other end has bolt to be connected on the square shaft 28; There is bearing 6 at square shaft 28 two ends, also have guide cylinder 5 and piston cylinder 2 coaxial being connected; Be fixed with gear 4 27 on the barrel 4, gear 4 27 and gear one 16 engagements, the two ends of axle 13 are fixed with gear 1 and gear 2 17, and gear 2 17 meshes with the gear 3 23 that is connected on the main shaft 45 again.
Referring to accompanying drawing 4 and accompanying drawing 5; Cam gear comprises guide cam and little cam 66; Guide cam is the steel plate 44 that is connected on the frame 60, is processed with heart-shaped groove on the steel plate 44, and the bearing 6 on the square shaft 28 is positioned at the groove on the steel plate 44 and can slides at groove; Little cam 66 and gear 6 63 coaxial being connected; The center of gear 6 63 is installed in little camshaft 64 ends through bearing, and the other end of little camshaft 64 is connected on the steel plate 44, and gear 6 63 meshes with the gear 5 47 that is connected on the main shaft 45 again.
Transmission device comprises drive motors 69, main shaft 45, reinforced wheel 39, drum gear system and the little cam tooth train of stirring; Drive motors 69 is connected on the frame 60; Main shaft 45 is installed on the frame 60 through bearing; Drive motors 69 is chain drive with main shaft 45; Main shaft 45 and reinforced to stir between the wheel 39 be through sprocket wheel 4 41 transmissions, main shaft 45 is a double-reduction gear with drum gear system, main shaft 45 is the one-level reduction gearing with little cam tooth train.
Referring to accompanying drawing 5, restraint device is the arc gusset 9 of steel plate welding, and arc gusset 9 is installed on the frame 60, is positioned at barrel 4 periphery, and its arc length is long greater than the quarter turn of barrel 4.
When barrel 4 clockwise rotates; The piston component that drives on the system alms bowl mould rotates together, because guide cam steel plate 44 is to be connected on the frame 60 not rotate, piston component is except rotating with barrel 4; The bearing 6 at square shaft 28 two ends is also under the constraint of the groove on the guide cam steel plate 44; Radially reciprocating, promote piston rod 3 through square shaft 28 and in piston cylinder 2, move back and forth, realize all (charging → precompressed → compress → depanning → finished product) production processes.
The concrete course of work of embodiment of the invention high speed rotary-drum formula nutritive cube production equipment is following:
(1) filler.Referring to accompanying drawing 5, the system alms bowl mould that is set in I place, position is first group, and clockwise direction is respectively second to the 6th group of system alms bowl mould, and barrel 4 turns clockwise.When first group on the barrel 4 system alms bowl mould is positioned at the feed location I; Piston 1 is in the extreme lower position (being that piston 1 end face is nearest to the barrel pivot) of piston cylinder 2, and this moment, the material in the mixer can be in deadweight and the effect of stirring wheel 39 down in the entering piston cylinder 2;
(2) compacting.Barrel 4 continues rotation; The system alms bowl mould that on cylinder, fills with material rotates to II place, position; Because the groove wobbler action on the guide cam steel plate 44; Force piston 1 pressing material (being that piston 1 end face is gradually away from the cylinder pivot), because the other end of material has the constraint of load arc gusset 9, the material in the piston cylinder 2 will progressively be compacted;
(3) keep.The constraint of system alms bowl mould separating arc gusset 9 rotates to III place, position, and piston 1 nothing moves radially.
(4) launch.When system alms bowl mould continuation rotation, during with in-position IV place, the nutritive cube body 8 that has been compacted in the piston cylinder 2 begins to launch, and alms bowl body 8 is pushed out fully when the IV place, drops on the transport tape 7.Simultaneously cylinder continues rotation, begins next operation cycle,, be in identical therewith being of system alms bowl mold work process of other position, only be to postpone the time.
The effect of little cam 66 is to realize that nutritive cube 8 begins action with in-position IV place the time, during in-position IV place, releases the nutritive cube that processes fast.If there is not little cam 66, two kinds of situation then can occur: the nutritive cube 8 that (1) is pushed out certain-length might rupture, or comes off in advance, can not vertically fall on the conveyer belt; (2), must can cause guide cylinder 5 and piston rod 3 that self-locking takes place herein like this very steep in this section design of the curve of guide cam groove so if do not release nutritive cube 8 in advance.
The embodiment of the invention is an example with 30 system alms bowl moulds, is driven by a drive motors, and travelling gear drives cylinder and whenever rotates a circle; Through system alms bowl mould and piston rod effect, can accomplish whole process of nutrition pot raw material (charging → precompressed → compress → depanning → finished product), produce 30 finished product nutritive cubes by six rows, 5 systems of every row alms bowl mould; When design speed is 6 commentaries on classics/min, per hour can produce 10800 nutritive cubes, production efficiency is high, end product quality is stable; Pine, big or small height unanimity in the outer light of the nutritive cube of making simultaneously, good permeability promotes the neat seedling of seedling strong; Meet the agronomy standard, help the mechanized farming of seed.
The design process of drum-type nutritive cube production equipment is used standard component in a large number, has shortened the workload that designs, has reduced manufacturing cycle and cost.The alms bowl body drop material of launching can be piled up neatly, for the follow-up sowing and the earthing cargo handling operation of nutritive cube have been created good condition.
The nutritive cube of processing both can adopt the batch production mode to grow seedlings in enormous quantities, also can by peasant household by traditional approach at the edge of a field overlay film grow seedlings, have stronger adaptability, have the excellent popularization prospect.
System alms bowl mould also can be every row more than 5, and this sample efficiency of equipment will reach higher level.
Similarly, the piston cylinder of system alms bowl mould can be made the shape of front end band boss, and the nutritive cube of made is beaten the alms bowl body in kind of hole for having concavity shown in accompanying drawing 2 like this; Piston cylinder also can be the Rotary-table structure, and the nutritive cube body of making is so also beaten the Rotary-table in kind of hole for band.
Claims (1)
1. high speed rotary-drum formula nutritive cube production equipment comprises drum apparatus, cam gear, feeding device, transmission device and the restraint device installed on frame and the frame; It is characterized in that: described drum apparatus comprises barrel and system alms bowl mould; Barrel is a circle drum type rigid body, and the coaxial drum gear that is fixed with on the end face of barrel has at least six rows, whenever drains into few five system alms bowl moulds arranged side by side and be connected on the circumference of barrel; Every system alms bowl mould is cylindric piston component; Said piston component is made up of piston, piston cylinder, piston rod and square shaft, and an end and the piston of piston rod are connected in the piston cylinder, and the other end has bolt to be connected on the square shaft; There is bearing at the square shaft two ends, also have guide cylinder to be connected with piston cylinder is coaxial; Frame is the shaped steel workpiece, and feeding device is made up of the reinforced wheel, mixer, material scraping plate of stirring; Described cam gear comprises guide cam and little cam, and guide cam and little cam are installed in barrel inside, and guide cam is the steel plate that is connected on the frame, is processed with heart-shaped groove on the steel plate, has bearing to be positioned at groove on the square shaft and is slidingly matched with groove; Have gear to be connected with little cam is coaxial on the little cam, the bearing on the little camshaft is installed at its center in addition, and the little camshaft other end is connected on the guide cam steel plate; Described transmission device comprises drive motors, main shaft, reinforced wheel, drum gear system and the little cam tooth train of stirring; Main shaft is installed on the frame through bearing, and drive motors and main shaft are chain drive, and main shaft is with reinforced to stir wheel also be chain drive, and main shaft is to be double-reduction gear with drum gear, and main shaft and little cam tooth train are the one-level reduction gearing; Described restraint device is the arc gusset of steel plate welding, is installed on the frame, is positioned at the barrel periphery, and its arc length is at least 1/4 barrel circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110197554A CN102283046B (en) | 2011-07-13 | 2011-07-13 | High-speed roller type nutrition pot production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110197554A CN102283046B (en) | 2011-07-13 | 2011-07-13 | High-speed roller type nutrition pot production equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102283046A CN102283046A (en) | 2011-12-21 |
| CN102283046B true CN102283046B (en) | 2012-09-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110197554A Expired - Fee Related CN102283046B (en) | 2011-07-13 | 2011-07-13 | High-speed roller type nutrition pot production equipment |
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| CN (1) | CN102283046B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104920099B (en) * | 2015-02-27 | 2019-03-05 | 武汉长江控制设备研究所有限公司 | A kind of continuous maker of nutritive cube |
| CN110810065A (en) * | 2018-08-12 | 2020-02-21 | 河北天顺塑料机械有限公司 | Exhaust method and device for conjoined nutrition pot |
| CN110301326A (en) * | 2019-08-02 | 2019-10-08 | 滨州学院 | All-in-one machine is put in cotton nutrition production |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4224098A (en) * | 1979-08-13 | 1980-09-23 | Nippon Tensai Seito Kabushiki Kaisha | Apparatus for producing paper tube assembly for nursing seedlings |
| WO2000041556A1 (en) * | 1999-01-12 | 2000-07-20 | Skjoldvang A/S | Method and apparatus for cutting and rooting a cutting |
| CN2698060Y (en) * | 2004-05-28 | 2005-05-11 | 毛先清 | Earthen bowl making machine of nutritious soil |
| CN2867844Y (en) * | 2006-03-09 | 2007-02-14 | 农业部南京农业机械化研究所 | Double-roll plant mechanized continuous bowl-making machine |
| CN201813696U (en) * | 2010-10-22 | 2011-05-04 | 南建福 | Straw seedling breeding pot spin-forming manufacturing machine |
| CN202178996U (en) * | 2011-07-13 | 2012-04-04 | 湖北工业大学 | High-speed roller type humus pot production equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3568806B2 (en) * | 1998-07-17 | 2004-09-22 | 中川鋳機株式会社 | Pot loading device |
-
2011
- 2011-07-13 CN CN201110197554A patent/CN102283046B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4224098A (en) * | 1979-08-13 | 1980-09-23 | Nippon Tensai Seito Kabushiki Kaisha | Apparatus for producing paper tube assembly for nursing seedlings |
| WO2000041556A1 (en) * | 1999-01-12 | 2000-07-20 | Skjoldvang A/S | Method and apparatus for cutting and rooting a cutting |
| CN2698060Y (en) * | 2004-05-28 | 2005-05-11 | 毛先清 | Earthen bowl making machine of nutritious soil |
| CN2867844Y (en) * | 2006-03-09 | 2007-02-14 | 农业部南京农业机械化研究所 | Double-roll plant mechanized continuous bowl-making machine |
| CN201813696U (en) * | 2010-10-22 | 2011-05-04 | 南建福 | Straw seedling breeding pot spin-forming manufacturing machine |
| CN202178996U (en) * | 2011-07-13 | 2012-04-04 | 湖北工业大学 | High-speed roller type humus pot production equipment |
Non-Patent Citations (1)
| Title |
|---|
| JP特开2000-83483A 2000.03.28 |
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