CN102275744A - Automatic pallet loading and unloading machine - Google Patents
Automatic pallet loading and unloading machine Download PDFInfo
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- CN102275744A CN102275744A CN2010101993545A CN201010199354A CN102275744A CN 102275744 A CN102275744 A CN 102275744A CN 2010101993545 A CN2010101993545 A CN 2010101993545A CN 201010199354 A CN201010199354 A CN 201010199354A CN 102275744 A CN102275744 A CN 102275744A
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- conveyer
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- 239000000463 material Substances 0.000 claims abstract description 83
- 238000007599 discharging Methods 0.000 claims description 11
- 239000003814 drug Substances 0.000 abstract description 5
- 229940079593 drug Drugs 0.000 abstract 1
- 230000009471 action Effects 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 13
- 230000036541 health Effects 0.000 description 4
- 230000002146 bilateral effect Effects 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 1
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Abstract
The invention discloses an automatic pallet loading and unloading machine comprising pallets for holding materials, a conveyor for conveying the pallets and a material trolley, wherein the material trolley is provided with a pallet support for holding the pallets and a PLC (Programmable Logic Controller), the material trolley is arranged at an end of the conveyor and is arranged vertical to the conveyor, a pallet forking device is arranged at the end of the conveyor and is provided with a base, a stand column and a screw rod are arranged on the base, a liftable pallet yoke is arranged on the lead screw, a forking rod is arranged at the front end of the pallet yoke, the base is arranged on a moving block, and the moving block is connected with a linear driver. According to the invention, the problems on automatic transfer and loading of the empty pallets are solved, the automatic transfer and loading of the pallets can be realized, and the automatic pallet loading and unloading machine has the advantages of time-saving and labor-saving performances, high efficiency and convenience for operation, can realize full-automatic control and can be widely applied to the fields such as foot, sanitation, medicines and the like to serve as equipment for automatically transferring, loading and unloading the pallets.
Description
Technical field
The present invention relates to a kind of automatic disc filling disk discharging machine, be applied to food, health, medicine and other fields as pallet transhipment, entrucking automatically, unload vehicle device and use, be particularly suitable for freeze dryer assembly cover as pallet transhipment, the entrucking of polydisc, multilayer, many groups with unload.
Technical background
Usually need adopt the materials vehicle of multilayer carriage to be mounted with the pallet of material in food, health, medicine and other fields, carry out the pallet transhipment, need entrucking, unload, pallet is installed to materials vehicle or pallet is had nothing in common with each other from mode and the equipment that materials vehicle unloads, traditional manual work mode is arranged, the mode of using conveyor delivery to add manual work is arranged, have and use Robot actions, the weak point of its existence is, for pallet transhipment, the entrucking of polydisc, multilayer, many groups, unload vehicle device, complex structure, operation requirements height, efficient is low, and labour intensity is big.
Summary of the invention
Its purpose of the present invention just is to provide a kind of automatic disc filling disk discharging machine, have save time, laborsaving, characteristics of high efficiency, and it is simple in structure, easy to operate, can realize full automatic control, can be widely used in food, health, medicine and other fields as pallet transhipment, entrucking automatically, unload vehicle device and use, be particularly suitable for polydisc, multilayer, many groups pallet transhipment, entrucking, unload.
The technical scheme that realizes above-mentioned purpose and take, the pallet that comprises the splendid attire material, the conveyer of delivery tray, materials vehicle, materials vehicle is provided with tray supporter and the PLC control setup of placing pallet, termination and conveyer that materials vehicle is arranged on conveyer are arranged vertically, the termination of described conveyer is provided with fork dish device, described fork dish device is provided with base, base is provided with column, screw mandrel, described screw mandrel are provided with liftable pallet crotch, and pallet crotch front end is provided with fork arm, described base is arranged on the movable block, and described movable block connects linear actuator.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is this apparatus structure schematic front view;
Fig. 2 is Fig. 1 structural representation birds-eye view;
Fig. 3 is that A among Fig. 1 is to structural representation;
Fig. 4 is that B among Fig. 1 is to structural representation;
Fig. 5 is this device example structure schematic front view;
Fig. 6 is Fig. 5 structural representation birds-eye view;
Fig. 7 is that C among Fig. 5 is to structural representation;
Fig. 8 is this device example structure schematic front view;
Fig. 9 is Fig. 8 structural representation birds-eye view;
Figure 10 is that D among Fig. 8 is to structural representation;
Figure 11 is this device example structure schematic front view;
Figure 12 is Figure 11 structural representation birds-eye view;
Figure 13 is that E among Figure 11 is to structural representation.
The specific embodiment
The pallet 1 that comprises the splendid attire material, the conveyer 2 of delivery tray 1, materials vehicle 12, materials vehicle 12 is provided with tray supporter 10 and the PLC control setup of placing pallet, termination and conveyer 2 that materials vehicle 10 is arranged on conveyer 2 are arranged vertically, as shown in Figure 1, the termination of described conveyer 2 is provided with fork dish device, described fork dish device is provided with base 9, base 9 is provided with column 3, screw mandrel 4, described screw mandrel 4 is provided with liftable pallet crotch 5, and pallet crotch 5 front ends are provided with fork arm 6, described base 9 is arranged on the movable block 8, and described movable block 8 connects linear actuator 7.
Described fork arm 6 can be multiple-structure, and the inboard spacing width of every layer of two fork arm 6 is greater than the width of conveyer 2 width less than pallet 1, and described movable block 8 can be arranged on the column 3 of conveyer 2 both sides on it and be set to gantry structure.
Described movable block 8 and rectilinear translation driver train are arranged on the basis and go up or be arranged on vertical dolly 25, and described vertical dolly 25 connects vertical linear actuator 26, realize that parallel and vertical direction moves fork dish device along conveyer 2.
Described materials vehicle 12 is provided with tray frame 11, tray frame 11 both sides are provided with multilayer tray supporter 10, two ends, materials vehicle 12 bottom respectively are provided with a wedge shape plate 24, described materials vehicle 12 is provided with roller, described materials vehicle 12 rollers can be arranged on materials vehicle 12 above or below, described materials vehicle 12 rollers can move on hanger rail 27 when being arranged on the top, and roller can move on the ground rail when being arranged on the below.
Described materials vehicle 12 belows one end is provided with bracing or strutting arrangement, as shown in Figure 5, described bracing or strutting arrangement is provided with materials vehicle track and rotary bracket 20, described materials vehicle track and rotary bracket were arranged in 20 minutes, rotary bracket 20 connects rotary cylinder 15 through bearing 13, and described rotary cylinder 15 connections rise top cylinder 14, and the described materials vehicle 12 below other ends are provided with linear actuator 17, linear actuator 17 front ends are provided with push-and-pull cylinder 18, and push-and-pull cylinder front end connects wedge 22.
Described materials vehicle two ends, 12 bottom and tray frame 11 central authorities respectively are provided with a wedge shape plate 24, as shown in Figure 1, materials vehicle track and rotary bracket 20 that described materials vehicle 12 belows one end is provided with bracing or strutting arrangement link together, rotary bracket 20 connects rotary cylinder 15 through bearing 13, described materials vehicle 12 belows can be provided with linear actuator 17 at the other end, linear actuator 17 front ends are provided with push-and-pull cylinder 18, and push-and-pull cylinder 18 front ends connect wedge 22.
Described materials vehicle 12 tops are provided with hanger rail 27, and as shown in figure 11, the hanger rail crossbeam is provided with framework 28, has locating support 29 on the framework 28, and described framework 28 belows are provided with rotary cylinder 15.
Described materials vehicle 12 the place aheads are provided with block cylinder 19, and block cylinder 19 front ends connect block 23, and block cylinder 19 can be arranged on the rotary bracket 20.
Described materials vehicle 12 belows are provided with positioning cylinder 30, and positioning cylinder 30 front ends connect wedge 22, and block cylinder 19 and positioning cylinder 30 can be arranged on the rotary bracket 20, as shown in Figure 3.
Described conveyer 2 both sides are provided with baffle tray 16.
Described linear actuator can be for Rodless cylinder, bar cylinder or other electric linear driver are arranged.
This device is to adopt the PLC control system, realizes automatic process flow processs such as transhipment, the entrucking of pallet, the material of unloading.
This device can be realized the automatic operation of following three kinds of operating mode overall processes:
1, can cooperate automatic charging equipment or automatic emptying machine pallet to be realized automatic charge or discharge process and with pallet entrucking, the automatic process flow process of unloading;
2, when being encased in material in the empty pallet by hand or from pallet, drawing off material, can realize automatic process flow process with pallet entrucking, all processes of unloading;
3, realize the automatic process flow process of blank panel automatic loading, all processes of unloading under the situation that can realize not feeding.
This device embodiment comprises that fork dish device is by screw mandrel 4 rotation realization pallet crotch 5 and fork arm 6 vertical direction liftings, fork dish device moves along conveyer 2 throughput directions by movable block 8 and linear actuator 7, as shown in Figure 1, fork dish device can also move by vertical dolly 25 and linear actuator 26 vertical direction along conveyer 2 throughput directions, as shown in Figure 8, bracing or strutting arrangement under the materials vehicle 12 is by bearing 13 and rotary cylinder 15 anti-conrotatory turnbacks, when its materials vehicle track and rotary bracket 20 do not link together (branch is arranged), as shown in Figure 1, can make materials vehicle 2 vertical ground direction liftings by rising top cylinder 14, under the situation that vertical dolly 25 and linear actuator 26 are not set, can pass through linear actuator 17, push-and-pull cylinder 18 and wedge 22, materials vehicle 2 is moved on the materials vehicle track, simultaneously can add that wedge 22 or block cylinder 19 add that 23 pairs of materials vehicles of block 2 carry out translation or location when rotating by push-and-pull cylinder 18 (or positioning cylinder 30), link together at its materials vehicle track and rotary bracket 20, as shown in Figure 5, be provided with simultaneously under the situation of vertical dolly 25 and linear actuator 26, location in the time of can adding wedge 22 or block cylinder 19 and add 23 pairs of materials vehicles of block 2 and carry out translation or rotation by positioning cylinder 30, for adopting hanger rail mode materials vehicle 2, as shown in figure 11, the location in the time of can adding wedge 22 or block cylinder 19 and add block 23 and 29 pairs of materials vehicles of locating support 2 and carry out translation or rotation by positioning cylinder 30.Pallet is located by baffle tray 16 perpendicular to throughput direction on conveyer 2.Sabot:
During with the pallet entrucking, pallet 1 places on the conveyer 2, conveyer 2 work, pallet 1 moves ahead, to conveyer 2 ends, screw mandrel 4 rotates and drives 5 risings of pallet fork frame, fork arm 6 holds up pallet 1, as fork arm 6 be multilayer then screw mandrel 4 continue to rise and end until fork arm 6 holder full trays 1, linear actuator 7 actions, movable block 8 moves to conveyer 2 outer ends along conveyer 2 throughput directions, at this moment, screw mandrel 4 rotations, drive 5 liftings of pallet crotch, adjust pallet crotch 5 height and corresponding with the tray supporter 10 on the materials vehicle 12, adjustment finishes, linear actuator 7 actions, movable block 8 moves along conveyer 2 throughput directions, in pallet 1 enters tray supporter 10, subsequently, screw mandrel 4 rotations make pallet crotch 5 reduce certain altitude (end face of fork arm 6 is a little less than the pallet bottom surface), and pallet is dropped on the tray supporter 10 fully, screw mandrel 4 stops the rotation, linear actuator 7 actions, movable block 8 oppositely moves along conveyer 2 throughput directions, after fork arm 6 is extracted out from materials vehicle 2 fully, linear actuator 7 stops action, screw mandrel 4 rotations drive 5 liftings of pallet crotch, adjust pallet crotch 5 to original height, screw mandrel 4 stops the rotation, linear actuator 7 actions, movable block 8 oppositely moves to the initial position along conveyer 2 throughput directions, can carry out next round work.Above-mentioned course of action coils pallet and installs to a working cycle on the materials vehicle for getting from conveyer.
It is opposite with sabot to unload dish working process and action.
The materials vehicle position rotating:
Sabot finishes, and is bilateral type setting (comprising four formulas in both sides) as tray supporter 10, and behind the pallet of having adorned a side, materials vehicle need be located back Rotate 180 degree.After treating that then a side sabot is finished, push-and-pull cylinder 18 action, wedge shape plate 24 inserts in the wedges 22, makes materials vehicle 2 location, rotary cylinder 15 actions, materials vehicle 12 Rotate 180s ° after the second side sabot finishes, return to initial position by the respective opposite action.Above-mentioned course of action is the rotation groundwork circulation that bilateral type setting (comprising four formulas in both sides) materials vehicle satisfies the sabot requirement.
The materials vehicle lifting:
Its materials vehicle track and rotary bracket 20 do not link together under the situation of (branch is arranged), before the materials vehicle rotation, rise top cylinder 14 jack-up, and materials vehicle 2 vertical ground directions are risen, treat materials vehicle Rotate 180 degree after, rise top cylinder 14 and playback.
The materials vehicle translation:
Be bilateral type setting (comprising four formulas in both sides) as tray supporter 10, after treating that then a side first assembled disc is finished, push-and-pull cylinder 18 actions of linear actuator 17 front ends, wedge shape plate 24 inserts in the wedge 22, linear actuator 17 actions, materials vehicle 12 moves, and positioning cylinder 30 actions are located or located by linear actuator 17.After this assembled disc was finished, corresponding actions was return.
Fork dish device vertically moves:
As tray supporter 10 is four the formula settings in both sides, vertically moves by vertical dolly 25 and linear actuator 2 to realize.
Compared with prior art the present invention has the following advantages:
1. owing to adopted the structure design of fork dish device, can realize automatic disc filling, unload dish, thereby have save time, laborsaving, characteristics of high efficiency, and it is simple in structure, easy to operate, can realize full automatic control, can be widely used in food, health, medicine and other fields as pallet transhipment, entrucking automatically, unload vehicle device and use, be particularly suitable for polydisc, multilayer, organize more pallet transhipment, entrucking, unload;
2. owing to adopted the structure design of materials vehicle and tray frame rotation, can realize automatic disc filling, unload dish, thus be particularly suitable for polydisc, multilayer, organize more pallet transhipment, entrucking, unload, have adaptable characteristics.
3 owing to adopted the structure design of fork dish device and rotation, thereby compatibly rail or hanger rail type materials vehicle transhipment, entrucking, unload.
Claims (8)
1. automatic disc filling disk discharging machine, the pallet (1) that comprises the splendid attire material, the conveyer (2) of delivery tray (1), materials vehicle (12), materials vehicle (12) is provided with tray supporter (10) and the PLC control setup of placing pallet, termination and conveyer (2) that materials vehicle (10) is arranged on conveyer (2) are arranged vertically, it is characterized in that, the termination of described conveyer (2) is provided with fork dish device, described fork dish device is provided with base (9), base (9) is provided with column (3), screw mandrel (4), described screw mandrel (4) is provided with liftable pallet crotch (5), pallet crotch (5) front end is provided with fork arm (6), and described base (9) is arranged on the movable block (8), and described movable block (8) connects linear actuator (7).
2. a kind of automatic disc filling disk discharging machine according to claim 1, it is characterized in that, described fork arm (6) can be multiple-structure, the inboard spacing width of two every layer fork arms (6) is greater than the width of conveyer (2) width less than pallet (1), and described movable block (8) can be arranged on the column (3) of conveyer (2) both sides on it and be set to gantry structure.
3. a kind of automatic disc filling disk discharging machine according to claim 1, it is characterized in that, described movable block (8) and rectilinear translation driver train are arranged on the basis and go up or be arranged on vertical dolly (25), described vertical dolly (25) connects vertical linear actuator (26), realizes that fork dish device moves with vertical direction along conveyer (2) is parallel.
4. a kind of automatic disc filling disk discharging machine according to claim 1, it is characterized in that, described materials vehicle (12) is provided with tray frame (11), tray frame (11) both sides are provided with multilayer tray supporter (10), two ends, materials vehicle (12) bottom respectively are provided with a wedge shape plate (24), described materials vehicle (12) is provided with roller, described materials vehicle (12) roller can be arranged on materials vehicle (12) above or below, can go up operation at hanger rail (27) when described materials vehicle (12) roller is arranged on the top, roller can move on the ground rail when being arranged on the below.
5. a kind of automatic disc filling disk discharging machine according to claim 1, it is characterized in that, described materials vehicle (12) below one end is provided with bracing or strutting arrangement, described bracing or strutting arrangement is provided with materials vehicle track and rotary bracket (20), described materials vehicle track and rotary bracket (20) branch are arranged, rotary bracket (20) connects rotary cylinder (15) through bearing (13), described rotary cylinder (15) connection rises top cylinder (14), described materials vehicle (12) the below other end is provided with linear actuator (17), linear actuator (17) front end is provided with push-and-pull cylinder (18), and push-and-pull cylinder front end connects wedge (22).
6. a kind of automatic disc filling disk discharging machine according to claim 1, it is characterized in that, described materials vehicle (12) two ends, bottom and tray frame (11) central authorities respectively are provided with a wedge shape plate (24), materials vehicle track and rotary bracket (20) that described materials vehicle (12) below one end is provided with bracing or strutting arrangement link together, rotary bracket (20) connects rotary cylinder (15) through bearing (13), described materials vehicle (12) below can be provided with linear actuator (17) at the other end, linear actuator (17) front end is provided with push-and-pull cylinder (18), and push-and-pull cylinder (18) front end connects wedge (22).
7. a kind of automatic disc filling disk discharging machine according to claim 1, it is characterized in that described materials vehicle (12) top is provided with hanger rail (27), the hanger rail crossbeam is provided with framework (28), have locating support (29) on the framework (28), described framework (28) below is provided with rotary cylinder (15).
8. a kind of automatic disc filling disk discharging machine according to claim 1, it is characterized in that, described materials vehicle (12) the place ahead is provided with block cylinder (19), and block cylinder (19) front end connects block (23), and block cylinder (19) can be arranged on the rotary bracket (20).
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CN201010199354.5A CN102275744B (en) | 2010-06-12 | 2010-06-12 | Automatic pallet loading and unloading machine |
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CN201010199354.5A CN102275744B (en) | 2010-06-12 | 2010-06-12 | Automatic pallet loading and unloading machine |
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CN102275744B CN102275744B (en) | 2015-05-20 |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103803269A (en) * | 2013-11-01 | 2014-05-21 | 上海东富龙科技股份有限公司 | Fixed type automatic charging and discharging system for bulk drugs |
CN104085072A (en) * | 2014-06-05 | 2014-10-08 | 烟台乾润泰新型建材有限公司 | Forming machine for foaming polyphenyl sandwich composite thermal-insulation building block subjected to molding at later stage |
CN105059813A (en) * | 2015-07-21 | 2015-11-18 | 重庆延锋江森汽车部件系统有限公司 | Automatic loading device |
CN106586553A (en) * | 2016-12-23 | 2017-04-26 | 张家港久益机械有限公司 | Automatic feeding device of veneer gluing flanging machine |
CN107471534A (en) * | 2017-09-26 | 2017-12-15 | 歌尔股份有限公司 | Disc material automatic charging equipment |
CN107830689A (en) * | 2017-10-31 | 2018-03-23 | 山东华玫生物科技有限公司 | A kind of rose industrialization freezes production system and technique |
CN107892019A (en) * | 2017-11-08 | 2018-04-10 | 弗埃斯工业技术(苏州)有限公司 | Flitch automatic packing device |
CN108357925A (en) * | 2018-04-17 | 2018-08-03 | 东莞市宜曼洲电子科技有限公司 | A kind of product automatic tray filler |
CN108455294A (en) * | 2018-02-08 | 2018-08-28 | 楚天科技股份有限公司 | It unfolds disk device, unfold disk method, blank panel caching system and sterilizing logistics system |
US11084671B2 (en) | 2018-05-25 | 2021-08-10 | Vacaw Ab | Automatic loading of trays into carts |
CN115709868A (en) * | 2023-01-05 | 2023-02-24 | 烟台冰轮冻干智能科技有限公司 | Automatic loading device for transferring freeze-dried food |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN103803269A (en) * | 2013-11-01 | 2014-05-21 | 上海东富龙科技股份有限公司 | Fixed type automatic charging and discharging system for bulk drugs |
CN104085072A (en) * | 2014-06-05 | 2014-10-08 | 烟台乾润泰新型建材有限公司 | Forming machine for foaming polyphenyl sandwich composite thermal-insulation building block subjected to molding at later stage |
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CN105059813A (en) * | 2015-07-21 | 2015-11-18 | 重庆延锋江森汽车部件系统有限公司 | Automatic loading device |
CN106586553A (en) * | 2016-12-23 | 2017-04-26 | 张家港久益机械有限公司 | Automatic feeding device of veneer gluing flanging machine |
CN107471534B (en) * | 2017-09-26 | 2023-10-03 | 歌尔科技有限公司 | Disc type material automatic feeding equipment |
CN107471534A (en) * | 2017-09-26 | 2017-12-15 | 歌尔股份有限公司 | Disc material automatic charging equipment |
CN107830689A (en) * | 2017-10-31 | 2018-03-23 | 山东华玫生物科技有限公司 | A kind of rose industrialization freezes production system and technique |
CN107892019A (en) * | 2017-11-08 | 2018-04-10 | 弗埃斯工业技术(苏州)有限公司 | Flitch automatic packing device |
CN107892019B (en) * | 2017-11-08 | 2020-01-17 | 弗埃斯工业技术(苏州)有限公司 | Automatic boxing device for material plates |
CN108455294A (en) * | 2018-02-08 | 2018-08-28 | 楚天科技股份有限公司 | It unfolds disk device, unfold disk method, blank panel caching system and sterilizing logistics system |
CN108455294B (en) * | 2018-02-08 | 2020-03-27 | 楚天科技股份有限公司 | Folding disc disassembling device, folding disc disassembling method, empty disc caching system and sterilization logistics system |
CN108357925A (en) * | 2018-04-17 | 2018-08-03 | 东莞市宜曼洲电子科技有限公司 | A kind of product automatic tray filler |
CN108357925B (en) * | 2018-04-17 | 2023-11-03 | 东莞市宜曼洲电子科技有限公司 | Automatic product tray filler |
US11084671B2 (en) | 2018-05-25 | 2021-08-10 | Vacaw Ab | Automatic loading of trays into carts |
CN115709868A (en) * | 2023-01-05 | 2023-02-24 | 烟台冰轮冻干智能科技有限公司 | Automatic loading device for transferring freeze-dried food |
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