CN102259106A - Cantilever type movable dust suction hood - Google Patents
Cantilever type movable dust suction hood Download PDFInfo
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- CN102259106A CN102259106A CN2011101915292A CN201110191529A CN102259106A CN 102259106 A CN102259106 A CN 102259106A CN 2011101915292 A CN2011101915292 A CN 2011101915292A CN 201110191529 A CN201110191529 A CN 201110191529A CN 102259106 A CN102259106 A CN 102259106A
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- cantilever
- dust shield
- guide rail
- valve port
- suction hood
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Abstract
The invention discloses a cantilever type movable dust suction hood which comprises a dust suction hood and a wind pipe connected with the top of the dust suction hood, wherein a valve port is arranged at the end part of the wind pipe; a main wind pipe connected with an air exhausting and dust removing system is arranged above construction working positions; the main wind pipe is radially communicated with short wind pipes corresponding to the working positions one by one; switching valves matched with the valve port are arranged at the end parts of the short wind pipes; a supporting mechanism is arranged below the main wind pipe; a cantilever which can walk and be positioned along the length direction of the main wind pipe on the supporting mechanism is arranged; the dust suction hood is fixedly connected with the cantilever; further, the dust suction hood is positioned right above the construction working positions; and when the cantilever is positioned on the supporting mechanism, the switching valves are butted with the valve port. The dust suction hood can collect the bug dust of all the construction working positions alternately, simultaneously, the bug dust is discharged by the air exhausting and dust removing system, and when the dust suction hood is not used for suction, the dust suction hood is moved away so that the space above the working positions and at the front side and the left and right sides is not occupied.
Description
Technical field:
The present invention relates to the removable dust shield of a kind of cantilevered.
Background technology:
In the production process of large mold, when carrying out the casting and pouring of mould, the high-temperature metal liquation is when being poured into sandbox, core rod fusion burning, produce a large amount of volatile matter and flue gas, upwards gush fast and spread, the time is about 30 minutes, is to guarantee workpiece quality, to wait for nearly 24 hours after the cast and wait metal freezing, can be with sandbox and poured into a mould workpiece and hung away, therefore in process of production, each enterprise all plans a plurality of fixed points cast stations, flue gas during for this technology cast is handled, it is extremely important to design a kind of draught hood, discharges direction according to flue gas, draught hood is set for best at the top, but pour point top headroom is the lifting position, the pour point sidepiece is the operating position in when cast, and the size of draught hood need design greatlyyer, normally covers open area and is at least 7 meters * 5 meters.Therefore factory is not provided with draught hood at this station, does not have the ventilation and dust removal device, causes the seriously polluted of job site and whole workshop.
In the production and smelting process of special alloy material and rare metal, need a large amount of electric arc furnaces that adopt, a large amount of flue gases is arranged and carry the particle ejection in the high arc temperature smelt stage, 10~40 minutes time, the body of heater top is that charging zone and electrode insert the district, positive front side is the blowing workspace, two zones all can not be provided with fixed top draught hood, generally be provided with many electric arc furnaces in a workshop, its high arc temperature smelt stage is staggered, at present factory is not provided with dust excluding hood at this station, seriously polluted to job site and whole workshop.
In large-scale plumbous smeltery, there are 10~20 lead melting furnaces arranged side by side in each molten lead workshop.The effect of lead melting furnace is that lead bullion is melted, and electrolysis technology positive plate casting mold is used.The diameter of lead melting furnace is about 3.0m.About 550 ℃ of plumbous melt temperature.In the production process, the lead melting furnace liquid level that has produces scum silica frost, need pull out; The lead melting furnace that has needs when working to stir; The anode scrap sheet will come back in the market pot and melts after electrolysis in addition, aforesaid operations is to utilize driving to carry out on market pot top, the flue gas of discharging in this operating process is mingled with a large amount of nuisances, and the nuisance main component is plumbous and plumbous oxide, and is bigger to the influence of environment.Exhaust hood carries out air draft because the operating feature and the maintenance characteristics of market pot, its top do not allow to be provided with fixedly, and this has brought many unfavorable factors to Design of ventilation, and for a long time, the ventilation of market pot becomes the hard nut to crack in the design.Factory carried out practice and research to market pot side air draft mode at present, because the market pot diameter is bigger, and exists the cross-flow interference in workshop, required exhaust air rate very big, and result of use is also not ideal enough.
Summary of the invention:
For overcoming the defective of prior art, the object of the present invention is to provide the removable dust shield of a kind of cantilevered, dust shield by cantilever hang on the construction station directly over, walk on the track of supporting mechanism by cantilever, dust shield is collected the dust of each construction station in turn, discharged by the ventilation and dust removal system simultaneously; When not aspirating dust shield remove do not take above the station, the space of front side and left and right sides.
Technical solution problem of the present invention adopts following technical scheme:
The removable dust shield of a kind of cantilevered comprises:
Dust shield and the airduct that is connected in the dust shield top, the end of described airduct is provided with valve port, above the side of construction station, be provided with the air main that is connected with the ventilation and dust removal system, on the described air main there be and the short one to one airduct of described station radial communication, the end of each short airduct is provided with the transfer valve with described valve port coupling, is provided with supporting mechanism below described air main; Setting can be at the cantilever of walking of the length direction of the described air main in described supporting mechanism upper edge and location, described dust shield is fixedlyed connected with described cantilever and dust shield be in the station of constructing directly over; Described transfer valve docked with described valve port when described cantilever was located on described supporting mechanism.
Design feature of the present invention also is:
Described supporting mechanism comprises: be located at first column of described air main below and second column of close described dust shield, be respectively equipped with first guide rail and second guide rail that are parallel to described air main on described first column and second column; Be provided with the driving wheel that on described second guide rail, to walk in the bottom surface of described cantilever, be provided with the driven pulley that can roll at the end face of cantilever along the described first guide rail bottom surface; Described first guide rail connects firmly the bottom at described air main.
The wheel shaft of described driving wheel connects firmly on chuck, and described chuck connects firmly the bottom surface at described cantilever, is fixedly connected with to drive the drive motors that described driving wheel rotates on described chuck.
The two bottom sides of described chuck is provided with two directive wheels, and the wheel shaft of each directive wheel vertically connects firmly on described chuck, and two directive wheel branches are in the both sides of described second guide rail.
Described valve port is labyrinth type with described transfer valve and is connected, on described valve port, be provided with adpting flange, the end of described transfer valve is provided with ring flange, the top of described adpting flange and bottom are equipped with the flanging that constitutes U font structure with the adpting flange body, and the edge of described ring flange extends into the inside of described flanging.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, adopt cantilever that dust shield is suspended in midair support, cantilever can be in the length direction walking and the location of supporting mechanism upper edge air main, promptly be that dust shield can be walked directly over the station that produces flue dust and the location, the valve port of dust shield docks with the transfer valve of air main just and can the flue dust that station produces be aspirated when dust shield is located, when this station need not dedusting, dust shield is removed from this station along supporting mechanism, do not influence workpiece to this station and operation such as lift, dust shield is adopted cantilever support, the orbit of cantilever is erected at the rear portion top of station, make station directly over, all can leave room and not hinder constructing operation in left and right sides and front side.
2, utilize the double counterweight of doing cantilever of deadweight of air main, do not need to be provided with first column and first guide rail very great, saved the steel material.
3, driving wheel is walked on second guide rail, also is provided with two directive wheels in the both sides of second guide rail, makes cantilever walk steadily along two guide rails.
4, valve port is labyrinth type with transfer valve and is connected, and makes the junction inleakage reach minimum, improves the suction effect to flue dust.
Description of drawings:
Fig. 1 is a general assembly vertical view of the present invention; Fig. 2 is the A-A cutaway view of Fig. 1; Fig. 3 is the B-B cutaway view of Fig. 1; Fig. 4 is the A portion enlarged drawing of Fig. 2; Fig. 5 is the B portion enlarged drawing of Fig. 2; Fig. 6 is the C portion enlarged drawing of Fig. 2.
Number in the figure: 1 dust shield, 2 airducts, 3 valve ports, 31 adpting flanges, 4 air mains, 5 transfer valves, 51 ring flanges, 6 cantilevers, 7 first columns, 71 first guide rails, 8 second columns, 81 second guide rails, 9 driving wheels, 10 driven pulleys, 11 chucks, 12 drive motors, 13 directive wheels.
Below pass through the specific embodiment, and the invention will be further described in conjunction with the accompanying drawings.
The specific embodiment:
Embodiment: referring to Fig. 1, the workshop is provided with a plurality of construction stations side by side and carries out pouring practice in turn, dust shield 1 top is connected with airduct 2, shown in Figure 4, be provided with valve port 3 in the end of airduct 2, being provided with the air main 4 that is connected with the ventilation and dust removal system above the side of all cast stations, on the air main 4 there is and the short one to one airduct of each station radial communication, and the end of each short airduct is provided with the transfer valve 5 with valve port 3 couplings; Dust shield be in station directly over.
Below air main 4, be provided with first column 7, be provided with second column 8 between first column 7 and the dust shield, on first column 7 and second column 8, be respectively equipped with first guide rail 71 and second guide rail 81 that are parallel to air main 4, suspention is supported the cantilever 6 of dust shield 1 and can be walked and the location at the length direction of first guide rail 71 and second guide rail, 81 upper edge air mains, referring to Fig. 2,5,6, be provided with chuck 11 in the bottom surface of cantilever 6, the wheel shaft of driving wheel 9 is connected on the chuck, and on chuck, being installed with the drive motors 12 that drives driving wheel 9, driving wheel is walked on second guide rail 81.Terminal end face at cantilever 6 is provided with the driven pulley 10 that can roll along first guide rail, 71 bottom surfaces, and this first guide rail 71 connects firmly the bottom at air main 4.
Referring to Fig. 3, in order to make the driving wheel walking more steady, directive wheel is set to lead to it, specifically as shown in Figure 3, two bottom sides at chuck 11 is provided with two directive wheels 13, the wheel shaft of each directive wheel vertically connects firmly on chuck 11, and two directive wheel branches are in the both sides of second guide rail 81 driving wheel 9 is led.
Referring to Fig. 4, in order to make air exhauster reach best suction effect to the dust under the dust shield, must allow the inleakage between valve port 3 and the transfer valve 5 reach minimum as far as possible, concrete structure is, valve port 3 is labyrinth type with transfer valve 5 and is connected, and is provided with adpting flange 31 on valve port 3, and the end of transfer valve 5 is provided with ring flange 51, top and bottom at adpting flange 31 are equipped with the flanging that constitutes U font structure with the adpting flange body, make the edge of ring flange 51 extend into the inside of flanging.
In the use, the control of employing program-controlled equipment, 5 places are provided with sensor at transfer valve, when a certain station carries out casting and constructing when needing dedusting, program-controlled equipment starts drive motors 12 drive cantilevers 6 and walks on first, second guide rail, in the time of directly over dust shield arrives this station, valve port 3 also just in time connects with 5 pairs of the transfer valves at this station place, sensor sensing is opened the transfer valve that this transfer valve cuts out other stations simultaneously when connecting to valve port, the ventilation and dust removal system can carry out ventilation and dust removal to this station, and the operating mode of other stations is identical.
Claims (5)
1. removable dust shield of cantilevered comprises:
Dust shield (1) and the airduct (2) that is connected in dust shield (1) top, the end of described airduct (2) is provided with valve port (3), it is characterized in that, above the side of construction station, be provided with the air main (4) that is connected with the ventilation and dust removal system, described air main (4) is gone up radial communication to be had and the short one to one airduct of described station, the end of each short airduct is provided with the transfer valve (5) with described valve port (3) coupling, is provided with supporting mechanism in the below of described air main (4);
Setting can be at the cantilever (6) of walking of the length direction of the described air main in described supporting mechanism upper edge and location, described dust shield is fixedlyed connected with described cantilever and dust shield be in the station of constructing directly over; Described transfer valve (5) docked with described valve port (3) when described cantilever (6) was located on described supporting mechanism.
2. the removable dust shield of a kind of cantilevered according to claim 1, it is characterized in that, described supporting mechanism comprises: be located at first column (7) of described air main (4) below and second column (8) of close described dust shield, be respectively equipped with first guide rail (71) and second guide rail (81) that are parallel to described air main (4) on described first column (7) and second column (8); Be provided with in the bottom surface of described cantilever (6) and can go up the driving wheel (9) of walking, be provided with the driven pulley (10) that can roll along the described first guide rail bottom surface at the end face of cantilever (6) at described second guide rail (81); Described first guide rail (71) connects firmly the bottom in described air main (4).
3. the removable dust shield of a kind of cantilevered according to claim 2, it is characterized in that, the wheel shaft of described driving wheel (9) connects firmly on chuck (11), described chuck (11) connects firmly in the bottom surface of described cantilever (6), is fixedly connected with to drive the drive motors (12) that described driving wheel (9) rotates on described chuck (11).
4. the removable dust shield of a kind of cantilevered according to claim 3, it is characterized in that, the two bottom sides of described chuck (11) is provided with two directive wheels (13), the wheel shaft of each directive wheel vertically connects firmly on described chuck (11), and two directive wheel branches are in the both sides of described second guide rail (81).
5. the removable dust shield of a kind of cantilevered according to claim 1, it is characterized in that, described valve port (3) is labyrinth type with described transfer valve (5) and is connected, on described valve port (3), be provided with adpting flange (31), the end of described transfer valve (5) is provided with ring flange (51), the top of described adpting flange (31) and bottom are equipped with the flanging that constitutes U font structure with the adpting flange body, and the edge of described ring flange (51) extends into the inside of described flanging.
Priority Applications (1)
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CN 201110191529 CN102259106B (en) | 2011-07-08 | 2011-07-08 | Cantilever type movable dust suction hood |
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CN 201110191529 CN102259106B (en) | 2011-07-08 | 2011-07-08 | Cantilever type movable dust suction hood |
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CN102259106A true CN102259106A (en) | 2011-11-30 |
CN102259106B CN102259106B (en) | 2013-02-06 |
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CN 201110191529 Active CN102259106B (en) | 2011-07-08 | 2011-07-08 | Cantilever type movable dust suction hood |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102580972A (en) * | 2012-01-18 | 2012-07-18 | 李�杰 | Multi-station top-suction type exhaust and dust processing device with function of automatic station conversion |
CN103817131A (en) * | 2014-03-03 | 2014-05-28 | 柏美迪康环保科技(上海)有限公司 | Multifunctional dust collecting device |
CN109772846A (en) * | 2019-01-12 | 2019-05-21 | 江阴达源环保设备有限公司 | A kind of dust exhaust apparatus and dust collecting system |
CN110064748A (en) * | 2019-05-23 | 2019-07-30 | 芜湖泓鹄材料技术有限公司 | Dust pelletizing system suitable for pouring product line |
CN110227688A (en) * | 2019-06-19 | 2019-09-13 | 南京集萃激光智能制造有限公司 | A kind of double-station laser cleaning equipment |
CN111589832A (en) * | 2020-06-20 | 2020-08-28 | 中冶节能环保有限责任公司 | Cantilever type movable dust hood vehicle device and movable dust removing method |
Citations (5)
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US4441934A (en) * | 1981-12-14 | 1984-04-10 | Koike Sanso Kogyo Co., Ltd. | Process and apparatus for exhausting fumes and oxide particles generated by plasma-arc cutting machine |
US5732723A (en) * | 1995-02-17 | 1998-03-31 | Honda Giken Kogyo Kabushiki Kaisha | Method of dust removing in the form of air aspiration and apparatus therefor |
CN201036783Y (en) * | 2006-12-20 | 2008-03-19 | 敦化市永强环保设备有限公司 | Scraper sedimentation box type dust removing system |
CN101712038A (en) * | 2009-12-02 | 2010-05-26 | 李�杰 | Automatic transposition side-draught exhaust gas suction device |
CN202174099U (en) * | 2011-07-08 | 2012-03-28 | 合肥丽清环保设备有限公司 | Cantilever type movable dust hood |
-
2011
- 2011-07-08 CN CN 201110191529 patent/CN102259106B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US4441934A (en) * | 1981-12-14 | 1984-04-10 | Koike Sanso Kogyo Co., Ltd. | Process and apparatus for exhausting fumes and oxide particles generated by plasma-arc cutting machine |
US5732723A (en) * | 1995-02-17 | 1998-03-31 | Honda Giken Kogyo Kabushiki Kaisha | Method of dust removing in the form of air aspiration and apparatus therefor |
CN201036783Y (en) * | 2006-12-20 | 2008-03-19 | 敦化市永强环保设备有限公司 | Scraper sedimentation box type dust removing system |
CN101712038A (en) * | 2009-12-02 | 2010-05-26 | 李�杰 | Automatic transposition side-draught exhaust gas suction device |
CN202174099U (en) * | 2011-07-08 | 2012-03-28 | 合肥丽清环保设备有限公司 | Cantilever type movable dust hood |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102580972A (en) * | 2012-01-18 | 2012-07-18 | 李�杰 | Multi-station top-suction type exhaust and dust processing device with function of automatic station conversion |
CN103817131A (en) * | 2014-03-03 | 2014-05-28 | 柏美迪康环保科技(上海)有限公司 | Multifunctional dust collecting device |
CN103817131B (en) * | 2014-03-03 | 2015-11-25 | 柏美迪康环保科技(上海)有限公司 | Multifunctional dust collection device |
CN109772846A (en) * | 2019-01-12 | 2019-05-21 | 江阴达源环保设备有限公司 | A kind of dust exhaust apparatus and dust collecting system |
CN110064748A (en) * | 2019-05-23 | 2019-07-30 | 芜湖泓鹄材料技术有限公司 | Dust pelletizing system suitable for pouring product line |
CN110227688A (en) * | 2019-06-19 | 2019-09-13 | 南京集萃激光智能制造有限公司 | A kind of double-station laser cleaning equipment |
CN111589832A (en) * | 2020-06-20 | 2020-08-28 | 中冶节能环保有限责任公司 | Cantilever type movable dust hood vehicle device and movable dust removing method |
CN111589832B (en) * | 2020-06-20 | 2023-10-17 | 中冶节能环保有限责任公司 | Cantilever type movable dust hood vehicle device and movable dust removing method |
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