CN102259106B - Cantilever type movable dust suction hood - Google Patents

Cantilever type movable dust suction hood Download PDF

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Publication number
CN102259106B
CN102259106B CN 201110191529 CN201110191529A CN102259106B CN 102259106 B CN102259106 B CN 102259106B CN 201110191529 CN201110191529 CN 201110191529 CN 201110191529 A CN201110191529 A CN 201110191529A CN 102259106 B CN102259106 B CN 102259106B
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China
Prior art keywords
cantilever
dust
guide rail
valve port
suction hood
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CN 201110191529
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Chinese (zh)
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CN102259106A (en
Inventor
王景祥
王成富
刘永忠
王仁明
王晓三
邵建
张明
周毅
李为彬
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HEFEI LIQING ENVIRONMENTAL PROTECTION EQUIPMENT CO Ltd
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HEFEI LIQING ENVIRONMENTAL PROTECTION EQUIPMENT CO Ltd
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Priority to CN 201110191529 priority Critical patent/CN102259106B/en
Publication of CN102259106A publication Critical patent/CN102259106A/en
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Abstract

The invention discloses a cantilever type movable dust suction hood which comprises a dust suction hood and a wind pipe connected with the top of the dust suction hood, wherein a valve port is arranged at the end part of the wind pipe; a main wind pipe connected with an air exhausting and dust removing system is arranged above construction working positions; the main wind pipe is radially communicated with short wind pipes corresponding to the working positions one by one; switching valves matched with the valve port are arranged at the end parts of the short wind pipes; a supporting mechanism is arranged below the main wind pipe; a cantilever which can walk and be positioned along the length direction of the main wind pipe on the supporting mechanism is arranged; the dust suction hood is fixedly connected with the cantilever; further, the dust suction hood is positioned right above the construction working positions; and when the cantilever is positioned on the supporting mechanism, the switching valves are butted with the valve port. The dust suction hood can collect the bug dust of all the construction working positions alternately, simultaneously, the bug dust is discharged by the air exhausting and dust removing system, and when the dust suction hood is not used for suction, the dust suction hood is moved away so that the space above the working positions and at the front side and the left and right sides is not occupied.

Description

A kind of cantilever type movable dust hood
Technical field:
The present invention relates to a kind of cantilever type movable dust hood.
Background technology:
In the production process of large mold, when carrying out the casting and pouring of mould, the high-temperature metal liquation is when being poured into sandbox, core rod melts burning, produce a large amount of volatile matter and flue gas, upwards gush fast and spread, the time is about 30 minutes, is to guarantee workpiece quality, to wait for nearly 24 hours after the cast and wait metal freezing, can be with sandbox and poured into a mould workpiece and hung away, therefore in process of production, each enterprise all plans a plurality of fixed points cast stations, flue gas during for this technique cast is processed, it is extremely important to design a kind of draught hood, discharges direction according to flue gas, draught hood is set for best at the top, but pour point top headroom is Hoisting Position, the pour point sidepiece is the operating position in when cast, and the size of draught hood need design greatlyr, normally covers open area and is at least 7 meters * 5 meters.Therefore factory does not arrange draught hood at this station, does not have the ventilation and dust removal device, causes the seriously polluted of job site and whole workshop.
In the production and smelting process of special alloy material and rare metal, need a large amount of electric arc furnaces that adopt, a large amount of flue gases is arranged and carry the particle ejection in the high arc temperature smelt stage, 10~40 minutes time, the body of heater top is charging zone and electrode insert district, positive front side is the blowing workspace, two zones all can not arrange fixed top draught hood, generally be provided with many electric arc furnaces in a workshop, its high arc temperature smelt stage is staggered, at present factory does not arrange dust excluding hood at this station, seriously polluted to job site and whole workshop.
In large-scale plumbous smeltery, there are 10~20 lead melting furnaces arranged side by side in each molten lead workshop.The effect of lead melting furnace is that lead bullion is melted, and electrolysis technique positive plate casting mold is used.The diameter of lead melting furnace is about 3.0m.About 550 ℃ of plumbous melt temperature.In the production process, the lead melting furnace liquid level that has produces scum silica frost, need to pull out; The lead melting furnace that has needs when working to stir; Anode scrap will come back in the market pot and melts after electrolysis in addition, aforesaid operations is to utilize driving to carry out on market pot top, the flue gas of discharging in this operating process is mingled with a large amount of nuisances, and the nuisance main component is plumbous and plumbous oxide, and is larger on the impact of environment.Exhaust hood carries out air draft because operating feature and the maintenance characteristics of market pot, its top do not allow to arrange fixedly, and this has brought many unfavorable factors to Design of ventilation, and for a long time, the ventilation of market pot becomes the hard nut to crack in the design.Factory carried out practice and research to market pot side air draft mode at present, because the market pot diameter is larger, and exists the cross-flow interference in workshop, required exhaust air rate very large, and result of use is also not ideal enough.
Summary of the invention:
For overcoming the defective of prior art, the object of the present invention is to provide a kind of cantilever type movable dust hood, dust shield by cantilever hang on the construction station directly over, walk at the track of supporting mechanism by cantilever, dust shield is collected the dust of each construction station in turn, discharged by the ventilation and dust removal system simultaneously; When not aspirating dust shield remove do not take above the station, the space of front side and left and right sides.
Technical solution problem of the present invention adopts following technical scheme:
A kind of cantilever type movable dust hood comprises:
Dust shield and the airduct that is connected in the dust shield top, the end of described airduct is provided with valve port, above the side of construction station, be provided with the air main that is connected with the ventilation and dust removal system, on the described air main there be and described station short airduct one to one radial communication, the end of each short airduct is provided with the transfer valve with described valve port coupling, is provided with supporting mechanism below described air main; Setting can be on described supporting mechanism along the length direction walking of described air main and the cantilever of location, described dust shield is fixedly connected with described cantilever and dust shield be in the station of constructing directly over; Described cantilever described transfer valve when described supporting mechanism location docks with described valve port.
Design feature of the present invention also is:
Described supporting mechanism comprises: be located at the first column of described air main below and the second column of close described dust shield, be respectively equipped with the first guide rail and the second guide rail that is parallel to described air main at described the first column and the second column; Be provided with the driving wheel that to walk at described the second guide rail in the bottom surface of described cantilever, be provided with the driven pulley that can roll along described the first guide rail bottom surface at the end face of cantilever; Described the first guide rail connects firmly the bottom at described air main.
The wheel shaft of described driving wheel connects firmly on chuck, and described chuck connects firmly the bottom surface at described cantilever, is fixedly connected with at described chuck and drives the drive motors that described driving wheel rotates.
The two bottom sides of described chuck is provided with two directive wheels, and the wheel shaft of each directive wheel vertically connects firmly on described chuck, and two directive wheels divide the both sides that are in described the second guide rail.
Described valve port is labyrinth type with described transfer valve and is connected, be provided with adpting flange at described valve port, the end of described transfer valve is provided with ring flange, the top of described adpting flange and bottom are equipped with the flanging that consists of the U character form structure with the adpting flange body, and the edge of described ring flange extends into the inside of described flanging.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, adopt cantilever that dust shield is suspended in midair support, cantilever can be walked and the location along the length direction of air main on supporting mechanism, namely be that dust shield can be walked directly over the station that produces flue dust and the location, the valve port of dust shield just docks with the transfer valve of air main and can the flue dust that station produces be aspirated when dust shield is located, when this station need not dedusting, dust shield is removed from this station along supporting mechanism, do not affect workpiece to this station and the operation such as lift, dust shield is adopted cantilever support, the orbit of cantilever is erected at the rear portion top of station so that station directly over, all can leave room and not hinder constructing operation in left and right sides and front side.
2, utilize the double counterweight of doing cantilever of deadweight of air main, do not need to arrange the first column and the first guide rail very great, saved the steel material.
3, driving wheel is walked at the second guide rail, also is provided with two directive wheels in the both sides of the second guide rail, so that cantilever is walked steadily along two guide rails.
4, valve port is labyrinth type with transfer valve and is connected, so that the junction inleakage reaches minimum, improves the suction effect to flue dust.
Description of drawings:
Fig. 1 is general assembly top view of the present invention; Fig. 2 is the A-A cutaway view of Fig. 1; Fig. 3 is the B-B cutaway view of Fig. 1; Fig. 4 is the A section enlarged drawing of Fig. 2; Fig. 5 is the B section enlarged drawing of Fig. 2; Fig. 6 is the C section enlarged drawing of Fig. 2.
Number in the figure: 1 dust shield, 2 airducts, 3 valve ports, 31 adpting flanges, 4 air mains, 5 transfer valves, 51 ring flanges, 6 cantilevers, 7 first columns, 71 first guide rails, 8 second columns, 81 second guide rails, 9 driving wheels, 10 driven pulleys, 11 chucks, 12 drive motors, 13 directive wheels.
Below pass through the specific embodiment, and the invention will be further described by reference to the accompanying drawings.
The specific embodiment:
Embodiment: referring to Fig. 1, the workshop is provided with side by side a plurality of construction stations and carries out in turn pouring practice, dust shield 1 top is connected with airduct 2, shown in Figure 4, be provided with valve port 3 in the end of airduct 2, being provided with the air main 4 that is connected with the ventilation and dust removal system above the side of all cast stations, on the air main 4 there is and each station short airduct one to one radial communication, and the end of each short airduct is provided with the transfer valve 5 that mates with valve port 3; Dust shield be in station directly over.
Below air main 4, be provided with the first column 7, be provided with the second column 8 between the first column 7 and the dust shield, be respectively equipped with the first guide rail 71 and the second guide rail 81 that is parallel to air main 4 at the first column 7 and the second column 8, suspention is supported the cantilever 6 of dust shield 1 and can be walked and the location along the length direction of air main on the first guide rail 71 and the second guide rail 81, referring to Fig. 2,5,6, be provided with chuck 11 in the bottom surface of cantilever 6, the wheel shaft of driving wheel 9 is connected on the chuck, and being installed with the drive motors 12 that drives driving wheel 9 at chuck, driving wheel is in 81 walkings of the second guide rail.Terminal end face at cantilever 6 is provided with the driven pulley 10 that can roll along the first guide rail 71 bottom surfaces, and this first guide rail 71 connects firmly the bottom at air main 4.
Referring to Fig. 3, in order to make the driving wheel walking more steady, directive wheel is set to lead to it, specifically as shown in Figure 3, two bottom sides at chuck 11 is provided with two directive wheels 13, the wheel shaft of each directive wheel vertically connects firmly on chuck 11, and two directive wheels divide the both sides that are in the second guide rail 81 that driving wheel 9 is led.
Referring to Fig. 4, in order to make air exhauster reach best suction effect to the dust under the dust shield, must allow the inleakage between valve port 3 and the transfer valve 5 reach minimum as far as possible, concrete structure is, valve port 3 is labyrinth type with transfer valve 5 and is connected, and is provided with adpting flange 31 at valve port 3, and the end of transfer valve 5 is provided with ring flange 51, top and bottom at adpting flange 31 are equipped with the flanging that consists of the U character form structure with the adpting flange body, so that the edge of ring flange 51 extends into the inside of flanging.
In the use, the control of employing program-controlled equipment, 5 places arrange sensor at transfer valve, when a certain station carries out casting and constructing when needing dedusting, program-controlled equipment starts drive motors 12 drive cantilevers 6 and walks at first, second guide rail, in the time of directly over dust shield arrives this station, valve port 3 also just in time connects with 5 pairs of the transfer valves at this station place, sensor sensing is opened the transfer valve that this transfer valve cuts out other stations simultaneously when connecting to valve port, the ventilation and dust removal system can carry out ventilation and dust removal to this station, and the operating mode of other stations is identical.

Claims (5)

1. cantilever type movable dust hood comprises:
Dust shield (1) and the airduct (2) that is connected in dust shield (1) top, the end of described airduct (2) is provided with valve port (3), it is characterized in that, above the side of construction station, be provided with the air main (4) that is connected with the ventilation and dust removal system, the upper radial communication of described air main (4) has with described station lacks airduct one to one, the end of each short airduct is provided with the transfer valve (5) with described valve port (3) coupling, is provided with supporting mechanism in the below of described air main (4);
Setting can be on described supporting mechanism along the length direction walking of described air main and the cantilever (6) of location, described dust shield is fixedly connected with described cantilever and dust shield be in the station of constructing directly over; Described cantilever (6) described transfer valve (5) when described supporting mechanism location docks with described valve port (3).
2. a kind of cantilever type movable dust hood according to claim 1, it is characterized in that, described supporting mechanism comprises: be located at first column (7) of described air main (4) below and second column (8) of close described dust shield, be respectively equipped with the first guide rail (71) and the second guide rail (81) that is parallel to described air main (4) at described the first column (7) and the second column (8); Being provided with in the bottom surface of described cantilever (6) can be at the driving wheel (9) of described the second guide rail (81) walking, is provided with the driven pulley (10) that can roll along described the first guide rail bottom surface at the end face of cantilever (6); Described the first guide rail (71) connects firmly the bottom in described air main (4).
3. a kind of cantilever type movable dust hood according to claim 2, it is characterized in that, the wheel shaft of described driving wheel (9) connects firmly on chuck (11), described chuck (11) connects firmly in the bottom surface of described cantilever (6), is fixedly connected with at described chuck (11) and drives the drive motors (12) that described driving wheel (9) rotates.
4. a kind of cantilever type movable dust hood according to claim 3, it is characterized in that, the two bottom sides of described chuck (11) is provided with two directive wheels (13), the wheel shaft of each directive wheel vertically connects firmly on described chuck (11), and two directive wheels divide the both sides that are in described the second guide rail (81).
5. a kind of cantilever type movable dust hood according to claim 1, it is characterized in that, described valve port (3) is labyrinth type with described transfer valve (5) and is connected, be provided with adpting flange (31) at described valve port (3), the end of described transfer valve (5) is provided with ring flange (51), the top of described adpting flange (31) and bottom are equipped with the flanging that consists of the U character form structure with the adpting flange body, and the edge of described ring flange (51) extends into the inside of described flanging.
CN 201110191529 2011-07-08 2011-07-08 Cantilever type movable dust suction hood Active CN102259106B (en)

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Application Number Priority Date Filing Date Title
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CN102259106A CN102259106A (en) 2011-11-30
CN102259106B true CN102259106B (en) 2013-02-06

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102580972A (en) * 2012-01-18 2012-07-18 李�杰 Multi-station top-suction type exhaust and dust processing device with function of automatic station conversion
CN103817131B (en) * 2014-03-03 2015-11-25 柏美迪康环保科技(上海)有限公司 Multifunctional dust collection device
CN109772846A (en) * 2019-01-12 2019-05-21 江阴达源环保设备有限公司 A kind of dust exhaust apparatus and dust collecting system
CN110064748A (en) * 2019-05-23 2019-07-30 芜湖泓鹄材料技术有限公司 Dust pelletizing system suitable for pouring product line
CN110227688A (en) * 2019-06-19 2019-09-13 南京集萃激光智能制造有限公司 A kind of double-station laser cleaning equipment
CN111589832B (en) * 2020-06-20 2023-10-17 中冶节能环保有限责任公司 Cantilever type movable dust hood vehicle device and movable dust removing method

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR890004531B1 (en) * 1981-12-14 1989-11-13 고이께 요시오 Apparatus for exhausting funes by plasma-arc cutting machine
JP3554904B2 (en) * 1995-02-17 2004-08-18 本田技研工業株式会社 Dust removal method and dust removal device for air suction type work
CN201036783Y (en) * 2006-12-20 2008-03-19 敦化市永强环保设备有限公司 Scraper sedimentation box type dust removing system
CN101712038B (en) * 2009-12-02 2011-07-20 李�杰 Automatic transposition side-draught exhaust gas suction device
CN202174099U (en) * 2011-07-08 2012-03-28 合肥丽清环保设备有限公司 Cantilever type movable dust hood

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